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05/2008 Rev. 0.6        

1.1 Boiler System

Turn on the device using the ON/OFF switch. The display will light up.

The magnetic valve (fig. 1-10) will open and the hot water reservoir (fig. 1-9) will be filled to the 
maximum electrode. The heating element will be switched on. The display shows [ boiler filling ] and 
[ boiler heating ]. As soon as the NTC sensor measures the set temperature, the heating element will 
be switched off.

When a drink is being dispensed the water level drops and the maximum electrode is released; 
the inlet valve (2.5 litres/min.) opens and immediately refills the reservoir until the maximum level 
is reached again. If the water level falls under the minimum electrode level during operation, the 
operating panel display will show [refilling boiler]. If the supply of water is not restored within 90 
seconds, the display will show the error message [E3 level error] and shut off the inlet valve.

1.2 Temperature regulation

The heating element is turned on when the water temperature falls below the temperature setting and 
the minimum electrode registers water. The temperature in the water reservoir is measured using an 
NTC precision sensor mounted on the outside wall of the reservoir.

The water temperature also drops when drinks are dispensed. To avoid the temperature regulator from 
responding too late, the heating element is switched on as soon as the inlet valve (fig. 1-10) opens 
and cold water is added. The heating element switches off again as soon as the inlet valve shuts 
off. The software can also be used to delay when the heating element switches off. See menu item 
2.4 Settings / Temperature in the service menu. The heating element always switches off when the 
maximum boiler temperature of 97˚C is reached.

1.3 Hot water dispensing

When dispensing drinks one of the dispensing valve (fig. 1-8) opens and hot water flows to the brewer 
or mixer system. The flow velocity for each valve is set using the adjustment screw on the valve. The 
amount of outflow is determined by the length of time that the valve stays open. In order to rinse the 
brewer unit and mixer system, a small amount of rinsing water is released shortly after dispensing to 
rinse away any ingredient residue. 

1.4 Cold water dispensing (optional)

OptiFresh has a built-in cold water special base cabinet with built-in cooling unit. When 
dispensing a cold-water recipe, inlet valve DV6 opens (fig. 1-21) and allows water to flow from the 
mains to the cooling unit cooling coil (fig.1-20). The cooled water already present flows directly to 
the cold water outlet (fig. 1-19). As soon as the valve shuts off again the cold water dispenser stops 
immediately. 

1.5 Ingredients and mixer system

The ingredients canisters (fig. 1-11) are powered by a 130RPM motor (fig. 1-12). The instant product 
(ingredient) is forced out of the canister by a coil and drops through the dispensing bent pipes into the 
mixer unit (fig. 1-17). At the same time, the dispensing valves (fig. 1-18) dispense hot water into the 
mixer unit. The mixer motor (fig. 1-15) blends the instant product with water at a speed of 10,700 RPM 
using the mixer rotor (fig. 1-16). The drink flows into the cup via the drink outlet (fig. 1-3). All individual 
parts mentioned in this section can be sequentially coordinated using adjustable 
parameters (timers) in the control unit.

Summary of Contents for OptiFresh

Page 1: ...NL GB D F Service boek Service book Servicehandbuch Manuel de service maintenance...

Page 2: ...ce menu 51 2 2 The operator menu 52 2 3 The service menu 53 3 RECIPE SETTINGS 61 3 1 Quick recipe 61 3 2 Model code system 61 3 3 Button settings 62 3 3 1 Standard canister con guration 62 3 3 2 Diffe...

Page 3: ...Main circuit board exits 74 6 4 Main circuit board communication 75 7 TROUBLESHOOTING 75 7 1 Read log 75 7 2 Clear log 75 7 3 Troubleshooting 76 8 COIN MECHANISM OPTIONAL 78 8 1 Standard con guration...

Page 4: ...repairs The majority of settings including product settings are protected by a PIN code This PIN code ensures that users do not gain access to the service menu It is recommended not to leave this docu...

Page 5: ...10 Inlet valve Instant OptiFresh 2 model and upwards 11 Instant ingredient canisters 15 Mixer motor 12 Canister motor 16 Mixer impellor 13 Ventilator 17 Mixer housing 14 Evaporation extractor lter ca...

Page 6: ...en the heating element switches off See menu item 2 4 Settings Temperature in the service menu The heating element always switches off when the maximum boiler temperature of 97 C is reached 1 3 Hot wa...

Page 7: ...esting posi tion Ground coffee and hot water is dispensed to the brewer unit Pause 3 Just before the coffee extract leaves the brewer the piston either pauses or stops again to make sure the coffee re...

Page 8: ...ile force can be set by adding adjustment shims g 3 6 between the tension member g 3 5 and the H frame g 3 8 3 Press the H frame downwards and take the tension member out of the recess Place an adjust...

Page 9: ...r straight into the waste bin If the brewer is adjusted too high the wiper will stretch and become clearly warped Glancing along the long side of the wiper will show a warped effect in the rubber The...

Page 10: ...e remains too wet Never increase the tensile force under if the brewer unit tensile force is set correctly There is inadequate suction in the coffee residue Increase the pause 3 time see section 1 6 T...

Page 11: ...ut how to gain access to the service menu below On access to the service menu the control panel has the following functions Summary Operator menu Service menu 1 0 Free dispensing 2 1 Quick recipe 1 1...

Page 12: ...Cups Total counter for all dispensed recipes Free Cups Total counter for all free dispensed recipes Paid Cups Total counter for all paid dispensed recipes Jug Cups Total counter for all dispensed jug...

Page 13: ...y This parameter is coupled to the quick recipe cup volume Cup volume 200ml advice deactivate Quick recipe in the Operator menu 2 4 Settings I O Quick recipe Cup volume 200ml change brewer parameters...

Page 14: ...se 4 brewer 0 0 30 0 s 4th pause time brewer Unit 2 DV 2 WT 0 0 30 0 s Waiting time Water 2 DV 2 0 0 100 0 ml Dispensing amount Water 2 Rinse 2 WT 0 0 20 0 s Waiting time Rinsing Water 2 Rinse 2 0 0 1...

Page 15: ...ra hot water valve Water 5 reserved for a Brewer By Pass option DV 6 WT 0 0 30 0 s Waiting time Water 6 DV 6 0 0 100 0 ml Dispensing amount from an extra inlet valve Water 6 Cold Water option Strength...

Page 16: ...ain Stand by 60 95 C 60 C Boiler temperature during stand by Extended Heating 0 5 sec 1 sec To maintain the optimum boiler tem perature the heating element and inlet valve switch on simultaneously Set...

Page 17: ...No Add Reset counters menu item to the operator menu I 0 Quick recipe Yes no Yes Add Quick recipe menu item to the operator menu Drip tray sign Yes no Yes Turns off drip tray sensor software 2 5 Reset...

Page 18: ...r valve 3 Mixer 3 DV4 Dispenser valve 4 Hot water DV5 Dispenser valve 5 n a DV6 Inlet valve 6 Cold water optional IM1 400 mA Ingredients motor 1 Canister 1 IM2 Ingredients motor 2 Canister 2 IM3 Ingre...

Page 19: ...nded personal set tings for menus 2 4 Settings 2 6 Descale lter 2 13 Additional settings The data le Ofxxxx00 mdu should be on the SD card Language This menu item is for loading a different language s...

Page 20: ...ds the number of vends the brewer has made Tip This counter can be reset after maintenance if the brewer has been checked Reset c counter Reset counter Reset Cycle counter Brewer Perm lter coun xxxxx...

Page 21: ...m The OptiFresh models have the following standard canister con gurations g 8 OptiFresh 1 A FB Coffee OptiFresh 2 A FB Coffee Chocolate OptiFresh 3 A FB Coffee Chocolate Topping OptiFresh 4 A FB Coffe...

Page 22: ...Coffee Milk Coffee Milk 3 Double Espresso Double Espresso Espresso Sugar 4 Hot Chocolate Double Espresso Milk Sugar 5 Coffee Choc Hot Chocolate Espresso 6 Coffee Choc Double Espresso 7 Cappuccino Hot...

Page 23: ...offee Choc 6 Caf au Lait Caf au Lait Cappuccino 7 Latte Macchiato Coffee inst Coffee inst Coffee inst Coffee inst 8 Espresso inst Coffee inst Mlk Espresso inst Coffee inst Milk 9 Dub Espresso inst Esp...

Page 24: ...almost empty a small amount of hot water is dispensed to the mixer so that it is as clean as possible on completion A realistic rinse value is 7 5 ml Caution this does not need to be deducted from th...

Page 25: ...ensing valves are accessible by dismantling the canister plateau behind the ingredients canisters 4 SOFTWARE 4 1 Memory card Type SD Capacity 16Mb or bigger Format FAT no FAT32 or NTFS 4 2 Installing...

Page 26: ...that the device must be descaled If a water lter is tted recommended this is also an indication that the lter must be replaced Water hardness table Water Quality Hardness Service Indicator cups D F mm...

Page 27: ...Descale 45 min 1 2 3 4 Descale boiler system see service manual Use valve seal set if necessary Animo descaler 49007 Valve seal set 99673 2x 3x 3x 4x Brewer 15 min Replace a number of parts Clean the...

Page 28: ...ools Time approximately 45 minutes Animo Descaler x 2 sachets or 8 10 dessert spoons Drip tray of approximately 1 5 litres Bucket or basin at hand 1 Switch on the device and let it warm up The advanta...

Page 29: ...the instructions on the display 12 Turn off the device and allow the reservoir to empty completely using the tap g 14 1 13 Turn on the device again the reservoir will re ll with clean water Repeat ins...

Page 30: ...Boil dry safety Level NTC Control unit Drip tray full sensor Inlet valve Door switch Waste bin senso Main switch Brewer motor Power relay 24V power supp Ventilator Ingredient motors Dispensing valves...

Page 31: ...control unit Battery to maintain the clock and counter function when there is no power supply to the device 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 MIX BR MIX2 MIX3 IM1 IM2 IM3 IM4 IM5 IM6 2 1 K...

Page 32: ...h mode power supply and can be accessed by removing the rear plate The power supply is located under the main circuit During an overload the power supply automatically switches off Reset the power sup...

Page 33: ...d 10 Brewer switch Grey Brewer in home position contact closed 11 Door switch Orange Door closed contact closed 12 18 Connector J16 Pin Sensor Colour Comments 1 NTC sensor Violet 2 NTC sensor Violet B...

Page 34: ...ctor J4 Pin Valve Colour Comments 17 18 KW 1 inlet valve Violet Red wire is a shared 24VDC connection 15 16 KW 2 13 14 KW 3 11 12 DV 1 brewer valve Brown 9 10 DV 2 mixer 2 valve White 7 8 DV 3 mixer 3...

Page 35: ...to verify the probable cause of the problem If the column solution advises replacement of the part concerned there is always the possibility that the defect may be caused by another problem The funct...

Page 36: ...not detected Check the waste bin Out of order Door open For safety reasons the machine automatically switches off if the door is opened The machine can be operated with the door open by using the door...

Page 37: ...ff the exit Check if Mixer 3 is unclean or incorrectly tted Clean and or check whether the rotor can run freely Switch the device off and on again Out of order E10 Valve error Valve exit overload powe...

Page 38: ...lot 4 Money drawer 5 Door lock also locks the money drawer 8 1 Standard con guration Fig 24 shows the standard con guration of the DIL switches S1 10 ON The coin mechanism is connected to the device w...

Page 39: ...n tokens should not be the same After the ten tokens have been inserted the internal reject coil will be automatically drawn 3 End programming by switching the DIL switch S2 9 downwards to OFF If save...

Page 40: ...ON rejected OFF accepted 8 7 Cleaning the coin holder From time to time the coin mechanism should be cleaned with a light damp cloth lukewarm water containing a mild cleaning agent No further maintena...

Page 41: ...imo B V Headof ce Dr A F Philipsweg 47 P O Box 71 9400 AB Assen The Netherlands Tel no 31 0 592 376376 Fax no 31 0 592 341751 E mail info animo nl Internet http www animo eu Rev 0 6 05 2008 Art nr 097...

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