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5000M Crusader G Upgrade Installation Guide

 

 

P/N 70000549B 

 
 

  

 

All rights reserved. Subject to change without notice. 

14-February-03 

Hardware List 

The 5000M Upgrade system has been custom configured to provide the 
necessary hardware required for installation on your machine.  Verify that 
you have received all the correct parts, and then follow the instructions to 
ensure a proper installation. 

Caution:  Do not turn on the system until instructed to do so. 

Follow the procedures as outlined. 
Be sure to read through all the instructions first before beginning 
the actual installation. 

The system comes with the following parts: 

1.  One 5000M Console to match your existing Crusader G  

‰

  A7533006 – 3-Axis Level 1 

‰

  A7553002 – 5-Axis Level 2 

2. Software Package: 

‰

  A4530016 – 3-Axis Software Package, or 

‰

  A4550015 – 5-Axis Software Package 

‰

  33000205 – M-Function option key (Level 1 or Level 2) 

‰

  85300009 – Filter kit 

3.  One console mounting kit selected for your machine: 

‰

  33000919 – Eye Bolt Bottom Mount, or 

‰

  32500334 – Standard Ram Arm Mount. 

2. Cables 

‰

  33001094 – Servo interconnect cable 

‰

  36000271 – AC cable 

‰

  36000383 – W-axis interconnect cable 

‰

  36000383 – V-axis interconnect cable 

3. Interface Assembly 

‰

  33001097 – Level 1 interface, or 

‰

  33001098 – Level 2 interface 

4.  Any of the following options, if ordered: 

‰

  33000140 – Spindle Control Option 

‰

  33000951 – Networking Option 

‰

  33000907 – Handy Pulser with Emergency Stop Switch 

‰

  33000122 – Remote Start and Stop Switch 

Summary of Contents for 5000M

Page 1: ...the following parts 1 One 5000M Console to match your existing Crusader G A7533006 3 Axis Level 1 A7553002 5 Axis Level 2 2 Software Package A4530016 3 Axis Software Package or A4550015 5 Axis Softwar...

Page 2: ...ring connecting the servo to the card cage The Servo Reset are located on the new console and will be disconnected from the existing Servo Cabinet The RS 232 connection is a standard 9 Pin DB computer...

Page 3: ...abel it P6 vi Remove the 110 VAC cable connected to the Power Supply Hot Neutral and Ground c Remove the RS 232 plug from the servo cabinet wall It is directly connected to the card cage and will prev...

Page 4: ...m the PCB 801 P7 connector Replace with the yellow wire from TB3 3 also inserted into a 3 position plug Make sure the yellow wire is on Pin 3 5 Connecting the AC Cable 36000271 to the Interface board...

Page 5: ...iffers from the specifications that follow you will need to modify the Setup Utility in the appropriate sections See the 5000M CNC Setup Utility Manual P N 70000509 for further instructions a Builder...

Page 6: ...ter Parameter tables g Builder Setup General Axis Vector Limits Default is Not Enabled If you have Vector Limits enable them accordingly h Builder Setup Basic I O Interface I O Nodes Can Node 0 Inputs...

Page 7: ...Bit 4 SMT 5 Bit 5 Can Node 2 Outputs Sink SMT 6 Bit 0 SMT 7 Bit 1 S Strobe Bit 2 M Strobe Bit 3 T Strobe Bit 4 k Tuning the system The servo system is ready to be turned on once you have verified the...

Page 8: ...plug located on the back of the console The CNC provides access to network drives via Ethernet Procedure 1 Use a standard CAT5 RJ 45 cable for the network connection Refer to Figure 1 Network Connecti...

Page 9: ...olt P N 86100853 Procedure NOTE You must complete changes to Setup Utility parameters before you can operate the Remote Start Stop To install the Remote Start Stop Option 1 Locate the Start Stop pushb...

Page 10: ...vates Select Ext Start and press ENTER The CNC may prompt for a password If necessary enter the service level password and press ENTER Refer to 5000M CNC Setup Utility Manual P N 70000509 Password Res...

Page 11: ...u D I O Nodes Setup Menu I O Nodes Setup 1 DSP2 Node 2 CAN Node 0 3 CAN Node 1 DSP2 Input 0 Setup Function States Curr Bit 1 Ext Start 2 Ext Stop 3 Auto Man 2 CAN I O 10 000 Yes Basic I O Interface Se...

Page 12: ...unction States Curr Bit 1 Ext Start 2 Ext Stop 3 Auto Man 2 Menu E DSP2 Input 0 Setup Menu 1 Off 2 Active Low 3 Active High Menu F Options Setup Menu DSP2 Node Setup 1 Input 0 2 Input 1 3 Input 2 Menu...

Page 13: ...nly Handy Pulser Kit including preassembled Handy Pulser one 10 32 x 3 8 inch shoulder bolt P N 86100853 and mounting bracket P N 23000178 33000965 for 3 4 and 5 axes systems Handy Pulser Kit includin...

Page 14: ...NDWHEEL connector 7 Plug the Handy Pulser cable into the back of the console at the Handwheel connector Refer to Figure 1 Console Rear Panel Figure 5 illustrates the harness handwheel connector Table...

Page 15: ...n these procedures may require you to enter a service level password Refer to 5000M CNC Setup Utility Manual P N 70000509 Password Restricted Parameters To configure the handwheel in the Handy Pulser...

Page 16: ...Menu A Setup Options Menu Setup Options 1 Builder Setup Startup Screen Software Options Menu 2 Setup Utility Software Options Menu D Handwheel DRO 1 Setup Menu Options None Handwheel Linear DRO Rotar...

Page 17: ...ing a keyboard deactivates the console keypad To reactivate the keypad unplug the keyboard The operator cannot activate the E STOP function or reset the servos using an external keyboard These functio...

Page 18: ...mends that you replace the console filter every three months However under some adverse environmental conditions such as oil vapor contamination and or high levels of particulate more frequent filter...

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