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Andritz Aqua-Screen ASC-013-013-194, Operation & Maintenance Manual, Page: 54 / 316

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Andritz Aqua-Screen ASC-013-013-194 Operation & Maintenance Manual Download Page 54

 

QUEENSLAND URBAN UTILITIES  

QUU CONTRACT NO: C1112-022 

LUGGAGE POINT STP/LUGGAGE POINT 

OPERATION & MAINTENANCE MANUAL 

 

Chp4Maintenance.doc 

DRAFT: A  23-Jul-13 

Page 11 of 36 

4.2.11  Aqua-Screen® Lubrication Schedule 
 

TABLE 4-4  MANUAL LUBRICATION SCHEDULE 
EQUIPMENT 

LOCATION 

FREQUENCY  LUBRICATION 

TYPE  

(GREASE/OIL) 

LUBRICANT  

AMOUNT 

LUBRICATIO

N 

SUPPLIER 

LUBRICATION 

PRODUCT 

(Drive Side) 
A. Brush Shaft 

Bearing 
 

Monthly 

Grease 

42.5 grams 

Mobil 

Mobil SHC 460 

Shell 

Albida PP Grease 

1 

Texaco 

Miltex EP 1-1/2 

(Drive Side) 
B. Main Bearing 

Monthly 

Grease 

283.5 to 340.2 

grams 

Mobil 

Mobil SHC 460 

Shell 

Albida PP Grease 

1 

Texaco 

Miltex EP 1-1/2 

(Non Drive Side) 
C. Main Bearing 

Monthly 

Grease 

283.5 to 340.2 

grams 

Mobil 

Mobil SHC 460 

Shell 

Albida PP Grease 

1 

Texaco 

Miltex EP 1-1/2 

(Non Drive Side) 
D. Brush Shaft 

Bearing 

Monthly 

Grease 

42.5 grams 

Mobil 

Mobil SHC 460 

Shell 

Albida PP Grease 

1 

Texaco 

Miltex EP 1-1/2 

 

 

TABLE 4-5 LUBRICATION SCHEDULE FOR MOTORS 

EQUIPMENT 

LOCATION 

FREQUENCY 

LUBRICATION 

TYPE 

LUBRICANT 

AMOUNT 

LUBRICATION  

SUPPLIER 

LUBRICATION 

PRODUCT 

Aqua-Screen

®

 

Main Drive  
Secondary 

Gearbox (307) 

1. Initial oil 

change after 300 

hours operation 
2. Check oil 

level every 3 

months and for 

leakage 
3. Change oil 

every 4,000 

hours or each 

year 

Oil 

5.7 litres 

Mobil 

Mobil Gear SHC 

630 

Shell 

Tivela Oil WB 

BP 

Ernesyn HTX220 

Texaco 

Meropa 220 

Aqua-Screen

®

 

Main Gear 

Reducer (W 110) 

Unit arrives unlubricated. Change 

oil every 4,000 hours. 

1.7 litres 

Shell 

Tivela Oil S320 

Aqua-Screen

®

 

Brush Gear 

Reducer (KT37) 

Change oil every 4,000 hours or 

each year. 

 

Mobil 

Mobil Gear SHC 

630 

Luggage Point STP ST18 Pre Treatment (Aqua-Screen (Andritz) Operation and Maintenance Manual) General

Q-Pulse Id: TMS579

Active: 13/12/2013

Page 54 of 316

Summary of Contents for Aqua-Screen ASC-013-013-194

Page 1: ...enance personnel Failure to follow the instructions contained herein could result in invalidation of warranties or injury to personnel This manual is the confidential and proprietary information of AN...

Page 2: ...ns Road Carrum Downs VIC 3201 Australia Phone 61 3 8773 4888 Fax 61 3 8773 4899 FACTORY ANDRITZ SEPARATION INC Virgil Robinson Project Manager virgil robinson andritz com Phone 1 817 419 1777 Fax 1 81...

Page 3: ...nd emergency stop devices must be maintained at all times Sufficient lighting and good housekeeping practices must be maintained around the equipment at all times All rotating equipment such as drives...

Page 4: ...r than that from which they were designed iii If Buyer fails to give Seller such written 10 day notice iv If the Products are repaired by someone other than Seller or have been intentionally or accide...

Page 5: ...Torque Chart 1 10 Chapter 2 Installation and Setup 2 1 2 1 Safety Instructions for Aqua Screen Installation 2 1 2 2 Aqua Screen Storage Instructions 2 2 2 3 Installing the Aqua Screen 2 2 2 3 1 Basic...

Page 6: ...Housekeeping 4 3 4 2 4 Aqua Screen Chain Wear 4 4 4 2 5 Aqua Screen Chain Tension 4 4 4 2 6 Adjusting the Rotary Washing Brush 4 6 4 2 7 Adjusting the Upper Seal 4 8 4 2 8 Adjusting the Lower Seal 4 9...

Page 7: ...nual 5 1 5 4 Recommended Spare Parts List 5 1 Chapter 6 Drawings 6 1 6 1 Project Mechanical Drawings 6 1 6 2 Project Electrical Drawings 6 3 6 3 Electrical Cut Sheets 6 5 Chapter 7 Motor Drive Data 7...

Page 8: ...Seal Location Diagram 4 16 4 8 Upper Seal Replacement Components Diagram 4 17 4 9 Detail of Lower Seal Area 4 18 4 10 Foot Brush and Bottom Seal Diagram 4 19 4 11 Replacement of the Shower Nozzles 4...

Page 9: ...ts doc DRAFT A 23 Jul 13 Page 6 of 6 LIST OF TABLES Table No Title Page 4 1 General Maintenance Guidelines for the Aqua Screen 4 2 4 2 Maintenance Schedule for the Aqua Screen 4 3 Luggage Point STP ST...

Page 10: ...Chapter 1 Equipment Description and Design Criteria Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 10 of 316...

Page 11: ...low The panels are shaped to form steps which are carried on heavy duty chains protected from the ingress of debris by a bottom polyester bristle sealing brush stainless steel side plates and flexible...

Page 12: ...OINT OPERATION MAINTENANCE MANUAL Chp1DesignCriteria doc DRAFT A 23 Jul 13 Page 2 of 10 Figure 1 1 The Aqua Screen in the Channel Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and...

Page 13: ...litres sec Flow Channel Peak 1 164 litres sec Average 1 165 litres sec Channel Dimensions Width 1 900 1983 mm Depth 2 200 mm Velocity Upstream Max 0 60 m sec Min 0 35 m sec Downstream Water Level Pea...

Page 14: ...4 8 Pulsar Ultra 3 with DB3 5 2 print 3 CD Operation maintenance manuals 6 2 trips 19 days Installation check Start Up training SPARE PARTS Item Quantity Description 1 48 Screen Panel 2 96 Side Plate...

Page 15: ...thick Perforated Screen 316 SST 11 gauge Drive Sprocket Epoxy Coated AR400 19 5 mm thick Drive Shaft 8620 Carbon Steel 101 6 mm diameter Upper Guide Rail 316 SST 19 5 mm x 12 7 mm thick Lower Guide R...

Page 16: ...reatment Through Hardened Hardness RC38 or better Outside Diameter 50 6 mm tolerance 0 to 0 1 mm Surface Finish 200 RMS Inside Diameter 43 4 mm tolerance 0 2 to 0 mm Surface Finish 200 RMS 3 Pin Mater...

Page 17: ...5 Service factor Gear reducer SEW Eurodrive KT37AM145 KS Helical bevel gear reducer ratio 15 31 1 NEMA N145TC Mounting position M1A AQUA SCREEN MAIN DRIVE GEAR MOTOR RIGHT HAND UNIT Gear Motor Baldor...

Page 18: ...utton Aqua Screen Motor HAND OFF AUTO selector switch Brush Motor HAND OFF AUTO selector switch Aqua Screen Shower HAND OFF AUTO selector switch The following components are shipped loose to be instal...

Page 19: ...XCEX101406 N4 XHB 2 Installed XSM 1014 1 2 3 Position Selector Switch NEMA 7 Allen Bradley 800H JP5KB7AXXX 3 SHIPPED LOOSE 3 E Stop Control Station NEMA 7 IP66 Enclosure Cover 1 hole 2 Pos Push Pull N...

Page 20: ...bolts Bonfiglioli 307 M10 Std Rotary brush drive support bolts M16 x 45 Std Rotary brush drive bearing bolts M12 x 30 33 9 Nm Rotary brush drive cover bolts M8 x 25 Std Rotary brush drive torque arm...

Page 21: ...Chapter 2 Installation and Setup Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 21 of 316...

Page 22: ...ons and instructions The manufacturer of original equipment and the owner must read understand and comply with these instructions for installation and operation of all equipment and ensure that these...

Page 23: ...has been accepted as complete during the signing of the shipping bill of lading Therefore any missing parts shown on the packing list will be the customer s responsibility 2 3 INSTALLING THE AQUA SCR...

Page 24: ...ader beam when lifting All cable slings and shackles must be selected to handle the weight of the machine Only those who are professionals in moving handling and placing heavy equipment may conduct si...

Page 25: ...is required as a tag to prevent damage to the base of the unit while lifting from horizontal to vertical Once the drive end stand has cleared the ground remove the stand by unbolting it figure 2 2 Fig...

Page 26: ...place shims under the lower member of the support frame A in figure 2 4 below Grout if needed 2 Attach the support stand assembly Secure the support stand to the floor with anchor bolts Use 25 4 mm an...

Page 27: ...t the gear motor set on the drive shaft 2 Slide the torque arm and gear motor towards one another and towards the Aqua Screen frame until proper contact is made between the other end of the torque arm...

Page 28: ...s until all bolts are tightened to the correct torque in accordance with the type of disk gear unit shown at the bottom of figure 2 5 Figure 2 5 Main Drive Installation Information After making the el...

Page 29: ...ed during operation Connect the actuated valve electrically to the spray pipe and check its operation This valve must be open at all times during operation of the Aqua Screen See figure 2 6 for detail...

Page 30: ...sh drive motor and two E Stop switches located at the operating floor level All electrical connections from the Aqua Screen to the control panel are the responsibility of the owner 2 3 5 Connecting th...

Page 31: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp2InstallSetUp doc DRAFT A 23 Jul 13 Page 10 of 10 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual G...

Page 32: ...Chapter 3 Equipment Operation Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 32 of 316...

Page 33: ...4 Power must be disconnected before touching any internal panel or drive part High voltage may be present even when the machine is not running If used with rectifier power supply all AC line connectio...

Page 34: ...vel sensor to control the operation of the screen tests are required to find the best compromise value CAUTION The maximum head loss defined for each project must not be exceeded otherwise abnormal we...

Page 35: ...as a shock delay time setting This setting is the period of time excessive current is allowed to occur before the relay trips This time should be set as short as possible This setting should be zero u...

Page 36: ...ay trips and the high torque alarm sounds as the motor is started Press the alarm silence on the panel press RESET on the shock relay and press the alarm RESET on the front of the panel To continue th...

Page 37: ...uld be running when screen drive is running or damage to the brush may result Spray Wash Modes of Operation When the screen is requested to run with its shower selector placed in the AUTO position the...

Page 38: ...nel d Check control transformer primary and secondary MCB 2 Emergency Stop Operated a Check that panel Emergency Stop button has been reset twist to reset b Check that remote Emergency Stop buttons ha...

Page 39: ...that water is filtered to 200 microns 2 Check all spray nozzles for clogs or obstructions This should not occur if the water is filtered properly Too Much Liquid in Discharge 10 Check screens for clog...

Page 40: ...deformation of components in the screen Although overloading of the Aqua Screen resulting in the tripping out of a motor is rare it can happen Torque overload alarm Check current at screen motor Ensu...

Page 41: ...faults on the control panel Check motor fuses Check operation of any relevant limit switches Check the local isolators where fitted are turned on Auto Mode Failure to start in AUTO may be caused by va...

Page 42: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp3Operation doc DRAFT A 23 Jul 13 Page 10 of 10 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Gen...

Page 43: ...Chapter 4 Equipment Maintenance Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 43 of 316...

Page 44: ...arts to be dismantled or serviced even if this step is not explicitly mentioned in the maintenance instructions When maintenance work calls for machine parts and or protective devices to be removed th...

Page 45: ...ately as they themselves cause damage to the Aqua Screen Note Illustrations in this section are representative of Aqua Screens The illustrations are not exact drawings of any project specific equipmen...

Page 46: ...hes Sealing brushes Examine for wear and adjust if necessary General Check all bolts for tightness Clear and clean Aqua Screen 4 2 3 Aqua Screen Housekeeping The ANDRITZ Aqua Screen has been designed...

Page 47: ...ioning is needed The best method of control and correction is as follows 1 Drain the channel 2 Remove two perforated screen panel plates Refer to 4 3 1 for the procedure for removing these plates 3 Ro...

Page 48: ...ligned with one another Make the same adjustment on both sides of the Aqua Screen For example if you make one full turn on the right make one full turn on the left side Continue tensioning the chain u...

Page 49: ...erodes the bristles Basically you will be pivoting the brush assembly so that more of the bristle length will be in contact with the perforated screen panel plates CAUTION Switch off and lock out tag...

Page 50: ...POINT OPERATION MAINTENANCE MANUAL Chp4Maintenance doc DRAFT A 23 Jul 13 Page 7 of 36 Figure 4 2 Rotary Washing Brush Adjustment Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and...

Page 51: ...f and lock out tag out the electrical switches of the two motors CAUTION Do NOT drop any component hardware or tool into the Aqua Screen This will damage the Aqua Screen 1 Loosen the bolts on the outs...

Page 52: ...AUTION Do NOT drop any component hardware or tool into the Aqua Screen This will damage the Aqua Screen 1 Remove the bolts above the top side of the lower seal section and set aside 2 Loosen the retai...

Page 53: ...dule is essential to obtaining the maximum achievable life from a bearing The life expectancy of a bearing differs based upon a number of factors such as the load placed on the bearing and its speed o...

Page 54: ...EP 1 1 2 Non Drive Side D Brush Shaft Bearing Monthly Grease 42 5 grams Mobil Mobil SHC 460 Shell Albida PP Grease 1 Texaco Miltex EP 1 1 2 TABLE 4 5 LUBRICATION SCHEDULE FOR MOTORS EQUIPMENT LOCATION...

Page 55: ...replaced at the center of the side inspection hatch CAUTION Switch off and lock out tag out the electrical switches of the two motors 2 Remove the two side inspection hatch covers Readjust the item y...

Page 56: ...lace the side inspection hatch covers 4 3 2 Replacing Chain Links To replace chain links you will work through the side inspection hatch and you will need to fix the chain rollers in place so that you...

Page 57: ...ength to protrude at least 30 cm on EACH side of the Aqua Screen This pin is not a special tool and is not supplied by ANDRITZ 7 Insert another pin of the same dimensions through either securing hole...

Page 58: ...below 21 C allow more time up to 3 to 6 hours as temperatures approach freezing 8 Screw down the securing bolts in the links of the chain Take care not to overtighten the bolts Set the tightening tor...

Page 59: ...r seal cleat See figures 4 7 and 4 8 The seal cleat will come loose 4 Remove the upper seal tightness strip 5 Thoroughly clean and degrease the upper seal support Figure 4 7 Upper Seal Location Diagra...

Page 60: ...up to 3 to 6 hours as temperatures approach freezing 5 Screw down the bolts in the upper seal cleat Take care not to overtighten the bolts Figure 4 8 Upper Seal Replacement Components Diagram Replaci...

Page 61: ...mperatures below 21 C allow more time up to 3 to 6 hours as temperatures approach freezing 5 Screw down the bolts in the lower seal cleats Take care not to overtighten the bolts Figure 4 9 Detail of L...

Page 62: ...ainst the frame 4 Use Loctite 262 and primer N7669 on the bolts before reinserting them Allow the Loctite 262 to cure 20 to 30 minutes for temperatures above 21 C For temperatures below 21 C allow mor...

Page 63: ...tag out the electrical switches of the two motors 1 Shut off the water source 2 Disconnect piping from spray nozzle header 3 Remove spray bar flange bolts See figure 4 11 4 Pull spray bar from the Aq...

Page 64: ...washing brush support and gasket from the frame 7 Remove the brush assembly from the frame of the Aqua Screen Slide the drive shaft toward the drive end and then lower it Slide the brushes down the s...

Page 65: ...f the gear box Adjust the pressure of the bristle just enough to ensure correct cleaning of the screen using the alignment holes in the brush support plates the bearings are attached to a support plat...

Page 66: ...he torque arm and gear motor towards one another and towards the Aqua Screen frame until proper contact is made between the other end of the torque arm and its bracket on the frame Take care to align...

Page 67: ...of an equilateral triangle for example bolts in positions 1 5 9 of figure 4 13 Fit the gear unit to the drive shaft 14 Tighten the bolts following the triangular pattern in a circular direction repea...

Page 68: ...ue arm bolt Figure 4 14 Removing the Brush Drive from the Aqua Screen 3 Unscrew the bolts on the shrink disc evenly one after the other To avoid jamming the collars loosen each bolt only 1 4 turn Once...

Page 69: ...g 5 Slide the geared motor toward you along the brush drive shaft to remove it 6 Remove the torque arm safety cover and the M8 bolts from the gearbox See figure 4 16 7 Remove the torque arm Now the br...

Page 70: ...DRAFT A 23 Jul 13 Page 27 of 36 Figure 4 16 Disconnecting the Torque Arm from the Brush Drive Figure 4 17 The Fully Disconnected Brush Drive TORQUE ARM M8 BOLT TORQUE ARM SAFETY COVER Luggage Point S...

Page 71: ...e brush drive 1 Hollow Shaft 2 Support Bushing 3 Clamping Ring 4 Torque Bushing 5 Shrink Disk 6 Locking Bolts 7 Machine Shaft Figure 4 18 Parts of the Gearbox Mounting System Thoroughly clean inside t...

Page 72: ...4Maintenance doc DRAFT A 23 Jul 13 Page 29 of 36 Refer to figure 4 19 Position the support bushing 2 on the machine shaft 7 Figure 4 19 Positioning the Support Bushing Luggage Point STP ST18 Pre Treat...

Page 73: ...Chp4Maintenance doc DRAFT A 23 Jul 13 Page 30 of 36 Refer to Figure 4 20 Secure the support bushing with the clamping ring 3 Figure 4 20 Securing the Support Bushing Luggage Point STP ST18 Pre Treatme...

Page 74: ...4 on the machine shaft until it is sompletely seated Tighten the shrink disc bolt finger tight only and make sure that the collars on the shrink disc are parallel 2 Tighten the bolts on the shrink di...

Page 75: ...8 mm or WS is greater than or equal to 1 6 mm replace the drive shaft If WT is greater than 3 18 mm but less than 4 78 mm begin inspecting for wear every three months Figure 4 22 Drive Sprocket Wear M...

Page 76: ...r value WS is 4 78 mm or greater replace the straight and circular rails For rails with an original rail thickness of 19 5 mm a If the straight rail thickness is less than or equal to 12 7 mm replace...

Page 77: ...Refer to Figure 4 25 After six months of operation check the wear thickness WS of the seal strip If WS is greater than or equal to 3 2 mm replace the seal strip Figure 4 25 Upper Side Seal Strip Wear...

Page 78: ...Secondary Gear Reducer Baldor IDXM7542T M15B 2 hp 208 415 VAC 3 ph 50 Hz 1460 rpm NEMA N182TC Bonfiglioli W110 UFC1 23 N180CTC AA Ratio 23 1 Bonfiglioli 307L 2 28 FP EOVE GOA Ratio 28 1 8 BRUSH MOTOR...

Page 79: ...T LIST Ref Symbol Mobil Shell Chevron Texaco Union 76 Equal A Grease MOBLITH SHC 460 Albida PP Grease 1 Milltex WP 1 1 2 Triton 460 None B Oil MOBILGEAR SHC 630 Tivela Oil WB Meropa 200 Conoco gear oi...

Page 80: ...Chapter 5 Spare Parts Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 80 of 316...

Page 81: ...961 5 2 ANDRITZ DIRECT RETURN POLICY All returns require a Return Material Authorization RMA number ANDRITZ will not process a return or issue credit without an approved RMA number All returns must be...

Page 82: ...UGGAGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5Parts doc DRAFT A 23 Jul 13 Page 2 of 2 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Genera...

Page 83: ...0 x 6 LEFT AND RIGHT HAND MACHINES JOB NO 816645 QUEENSLAND UTILITIES AUTHORITY LUGGAGE POINT LOCATION BRISBANE QLD AUSTRALIA APPROVED BY DATE ANDRITZ SEPARATION INC 1010 COMMERCIAL BLVD S ARLINGTON T...

Page 84: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 2 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 85: ...9 300155901 505902953 SCREEN PANEL ASSEMBLY LEFT RIGHT SIDES 21 300157075 DMM32811 14 WASHING BRUSH ASSEMBLY LEFT SIDE 23 300157076 DMM32811 14 WASHING BRUSH ASSEMBLY RIGHT SIDE 25 300157196 DMM34182...

Page 86: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 4 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 87: ...ER DESCRIPTION M816645 1 AQUA SCREEN GENERAL ASSEMBLY ITEM NO QUANTITY UNIT PART NUMBER PART DESCRIPTION 1 4 EA AQUA SCREEN UNIT LEFT HAND 2 4 EA AQUA SCREEN UNIT RIGHT HAND 3 4 EA RISER BRACKET ASSEM...

Page 88: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 6 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 89: ...300157071 DRIVE ASSEMBLY 4 1 PC 300155901 SCREEN PANEL ASSEMBLY 5 1 PC 300157075 WASHING BRUSH ASSEMBLY 6 1 PC 300157196 SHOWER ASSEMBLY NOT SHOWN 1 PC 300157198 SPRAY BAR ASSEMBLY 7 1 PC 300158327 C...

Page 90: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 8 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 91: ...300157072 DRIVE ASSEMBLY 4 1 PC 300155901 SCREEN PANEL ASSEMBLY 5 1 PC 300157076 WASHING BRUSH ASSEMBLY 6 1 PC 300157197 SHOWER ASSEMBLY NOT SHOWN 1 PC 300157199 SPRAY BAR ASSEMBLY 7 1 PC 300158327 C...

Page 92: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 10 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual G...

Page 93: ...WELDMENT LOWER M16 10 3 PC 300055254 CROSS MEMBER FRAME WELD IN TYPE 11 2 PC 131409840 ADJUSTMENT BRACKET WELDMENT 12 2 PC 300129154 STIFFENER LOWER SIDE 13 2 PC 131479872 GUSSET 14 1 PC 300055293 CR...

Page 94: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 12 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual G...

Page 95: ...OVER FOR M8 BOLTS 11 1 PC 300156713 LOWER COVER M8 BOLTS 12 1 PC 300156715 LOWER COVER M8 BOLTS 13 1 PC 300156719 TOP COVER CHUTE SIDE M8 BOLTS 14 1 PC 300156761 DISCHARGE COVER ASSEMBLY 15 2 PC 30001...

Page 96: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 14 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual G...

Page 97: ...CTOR BLADE 5 1 PC 300156926 SEAL STRIP 6 1 PC 300156927 CLEAT BRUSH ANCHOR 7 1 PC 300156929 SEAL PLATE 8 4 PC 131504735 HINGE 9 15 FT 131464446 GASKET STRIP 10 2 PC 131410573 CHAIN 11 2 PC 131472433 C...

Page 98: ...AGE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 16 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual G...

Page 99: ...1320 TAKE UP BEARING 14 2 PC 131405425 THREADED ROD 15 8 PC 100002120 HEX NUT M42 16 6 PC 100004522 PLAIN WASHER M42 17 1 PC 131405423 THREADED ROD 18 3 PC 100002086 HEX NUT M24 19 2 PC 131002057 PLAI...

Page 100: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 18 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 101: ...KE UP BEARING 14 2 PC 131405425 THREADED ROD 15 8 PC 100002120 HEX NUT M42 16 6 PC 100004522 PLAIN WASHER M42 17 1 PC 131405423 THREADED ROD 18 3 PC 100002086 HEX NUT M24 19 2 PC 131002057 PLAIN WASHE...

Page 102: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 20 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 103: ...TY UNIT PART NUMBER PART DESCRIPTION 1 56 PC 300155902 SCREEN PANEL WELDMENT 2 28 PC 300058319 CHAIN WELDMENT LEFT HAND 3 28 PC 300058320 CHAIN WELDMENT RIGHT HAND 4 112 PC 131507680 SEAL PLATE 5 224...

Page 104: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 22 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 105: ...PC 300076908 CLAMPING PLATE RIGHT HAND 13 2 PC 300076931 CLEAT INNER M12 BOLTS 14 2 PC 131471315 FLANGE BEARING 15 1 PC 131410487 BEARING COVER 16 5 PC 100003159 HEX HEAD SCREW M8 X 25 17 5 PC 1310701...

Page 106: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 24 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 107: ...0076908 CLAMPING PLATE RIGHT HAND 13 2 PC 300076931 CLEAT INNER M12 BOLTS 14 2 PC 131471315 FLANGE BEARING 15 1 PC 131410487 BEARING COVER 16 5 PC 100003159 HEX HEAD SCREW M8 X 25 17 5 PC 131070103 SP...

Page 108: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 26 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 109: ...SEMBLY LEFT HAND 2 1 PC 300107216 SUPPORT PLATE SPRAY BAR 3 1 PC 300107220 SUPPORT PLATE SPRAY BAR 4 2 PC 300107221 GASKET 1 1 2 SPRAY BAR 5 1 PC 132100502 COUPLING ASSEMBLY 6 1 PC 132100503 FITTING G...

Page 110: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 28 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 111: ...00157198 DMM34183 14 LH SPRAY BAR ASSEMBLY LEFT SIDE ITEM NO QUANTITY UNIT PART NUMBER PART DESCRIPTION 1 1 PC 300157260 SPRAY BAR WELDMENT LEFT HAND 2 15 PC 131410769 SPRAY NOZZLE 3 16 PC 131410767 S...

Page 112: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 30 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 113: ...SPRAY BAR ASSEMBLY RIGHT HAND 2 1 PC 300107216 SUPPORT PLATE SPRAY BAR DRIVE SIDE 3 1 PC 300107220 SUPPORT PLATE SPRAY BAR NON DRIVE SIDE 4 2 PC 300107221 GASKET 5 1 PC 132100502 COUPLING ASSEMBLY 6...

Page 114: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 32 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 115: ...0157199 DMM34183 14 RH SPRAY BAR ASSEMBLY RIGHT SIDE ITEM NO QUANTITY UNIT PART NUMBER PART DESCRIPTION 1 1 PC 300157261 SPRAY BAR WELDMENT RIGHT SIDE 2 15 PC 131410769 SPRAY NOZZLE 3 16 PC 131410767...

Page 116: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 34 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 117: ...0158383 CHAIN RAIL WELDMENT MIDDLE FRONT 6 2 PC 300059451 CHAIN RAIL WELDMENT LOWER FRONT 7 1 PC 300158328 CHAIN RAIL WELDMENT BACK LEFT HAND 8 1 PC 300158381 CHAIN RAIL WELDMENT BACK RIGHT HAND 9 8 P...

Page 118: ...GE POINT STP LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp5PartsManual doc DRAFT A 23 Jul 13 Page 36 of 46 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual Ge...

Page 119: ...PC 300158401 SUPPORT BRACKET WELDMENT PIVOTING 2 1 PC 300158400 SUPPORT BRACKET WELDMENT PIVOTING 3 2 PC 131478687 RETAINER WASHER PIVOT BRACKET 4 2 PC 100003563 HEX HEAD SCREW M24 X 60 5 2 PC 131002...

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Page 121: ...MBLY RISER ITEM NO QUANTITY UNIT PART NUMBER PART DESCRIPTION 1 1 PC 300158558 SUPPORT BRACKET WELDMENT RIGHT HAND 2 1 PC 300158557 SUPPORT BRACKET WELDMENT LEFT HAND 3 6 PC 100003192 HEX HEAD SCREW M...

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Page 123: ...80608 SEAL RETAINER LOWER BACKING STRIP 12 2 PC 300130647 BACKING STRIP LOWER SIDE SEAL 13 1 PC 300130652 SEAL SUPPORT LOWER LEFT HAND 14 1 PC 300130653 SEAL SUPPORT LOWER RIGHT HAND 15 1 PC 300028428...

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Page 125: ...031 SIGN KEEP HANDS OUT OF RUNNING MACHINE 4 3 PC 131398351 COUNTERSUNK HEAD SCREW M5 X 30 5 7 PC 100004453 PLAIN WASHER M5 6 3 PC 131161176 LOCK WASHER M5 7 3 PC 100002079 HEX NUT M5 8 4 PC 100020085...

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Page 127: ...ar reducer SEW Eurodrive KT37AM145 KS Helical bevel gear reducer ratio 15 31 1 NEMA N145TC Mounting position M1A AQUA SCREEN MAIN DRIVE GEAR MOTOR RIGHT HAND UNIT Gear Motor Baldor CECP83661T 4 M15B 2...

Page 128: ...8319 28 LEFT HAND 300058320 28 RIGHT HAND SIDE SEAL PLATE 131507680 112 WASHING BRUSH ASSEMBLY CIRCULAR BRUSH 131422619 46 WASHING BRUSH BEARINGS 131471315 2 SPRAY BAR ASSEMBLY SPRAY NOZZLES 131410769...

Page 129: ...Chapter 6 Drawings Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 129 of 316...

Page 130: ...T MECHANICAL DRAWINGS The following mechanical drawings are included in this manual M816645 1 General Arrangement 8 ASC 1800x4300x6 M816645 2 General Arrangement 85 1800x4300x6 M816645 3 Pivoting ASC...

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Page 133: ...MONTHS FROM DATE SHOWN QUEENSLAND URBAN UTILITIES DELEGATE SIGNATURE NAME Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13...

Page 134: ...MONTHS FROM DATE SHOWN QUEENSLAND URBAN UTILITIES DELEGATE SIGNATURE NAME Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13...

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Page 136: ...Jul 13 Page 3 of 6 6 2 PROJECT ELECTRICAL DRAWINGS The following electrical drawings are included in this manual E816645 1 Aqua Screen Control Stations E816645 2 Aqua Screen Electrical Schematic Lugga...

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Page 140: ...P LUGGAGE POINT OPERATION MAINTENANCE MANUAL Chp6ProjectData doc DRAFT A 23 Jul 13 Page 5 of 6 6 3 ELECTRICAL CUTSHEETS Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenan...

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Page 142: ...are provided with two removable eye bolts for ease of handling XCE XCEQ XCEX certified drillable for operators at the factory or in the field IP66 gasket standard on XCEX XCEX includes IEC certificati...

Page 143: ...required w N4 suffix EXPLOSIONPROOF ENCLOSURES XCE SERIES XJF UL 1203 CSA C22 2 No 25 30 UL 60079 0 UL 60079 1 CSA 60079 0 CSA 60079 1 ATEX Directive 94 9 EC EN 50014 EN50018 IEC 60529 UL 50 Certific...

Page 144: ...ws Made of extruded aluminum alloy consisting of two sections female and male with stainless steel pin and four stainless steel hex head bolts Designed to allow right or left hand removable or non rem...

Page 145: ...6 1 2 5 1 2 XHC 2 XSM1218 XSA1218 XSB1218 10 1 2 16 1 2 5 1 2 XHC 2 XSM1220 XSA1220 XSB1220 11 19 6 1 2 XHC 2 XSM1224 XSA1224 XSB1224 11 23 8 XHC 2 XSM1224 XSA1224 XSB1224 11 23 8 XHC 2 XSM1224 XSA122...

Page 146: ...ENCLOSURES XCE SERIES XJF Customer Design Sheets Cover Layout REF DS361 B301 UL APPROVED N4 GROOVE RIGHT HAND SHORT SIDE NON REMOVABLE NEMA 4 IP66 LEFT HAND LONG SIDE HINGES REF DS327 B301 CSA APPROV...

Page 147: ...SIDE NON REMOVABLE SHORT SIDE UL APPROVED UL DIMENSION ALL MODIFICATIONS FROM CENTER LINES AND BOTTOM OF MOUNTING LUGS WHENEVER POSSIBLE REF DS248 B301 CSA APPROVED REF B301 CSA MTG PANS XSB PAN XSA P...

Page 148: ...8 9 16 081008 5 7 8 7 7 8 6 7 16 8 7 16 6 1 2 1 3 8 6 7 16 8 7 16 081204 5 7 8 9 7 8 6 5 8 10 5 8 2 1 2 1 3 8 6 5 8 10 5 8 081206 5 7 8 9 7 8 6 9 16 10 9 16 4 1 2 1 3 8 6 9 16 10 9 16 081208 5 7 8 9 7...

Page 149: ...6 XCE081006 6 3 2 2 1 2 24 6 4 1 11 16 XCE081008 6 3 2 2 1 2 24 6 4 1 11 16 XCE081204 8 4 2 2 1 2 32 8 4 1 11 16 XCE081206 8 4 2 2 1 2 32 8 4 1 11 16 XCE081208 8 4 2 2 1 2 32 8 4 1 11 16 XCE091105 6 3...

Page 150: ...3 1 8 2 7 8 2 1 2 2 3 8 1 1 2 5 1 2 4 1 4 4 3 5 8 3 1 4 3 2 5 8 2 5 3 4 4 5 8 4 1 4 3 7 8 3 5 8 3 1 4 2 1 2 6 4 7 8 4 5 8 4 1 4 3 7 8 3 6 1 4 5 3 8 5 4 5 8 3 1 2 6 1 2 5 5 8 5 1 4 4 6 3 4 5 7 8 5 7 1...

Page 151: ...A Auxiliary Device Drilling Tapping Guidelines TABLE I REQUIRED MINIMUM BOX WALL THICKNESS Thread Size In Group C D min 5 thread engagement Group B min 7 thread engagement Typical Auxiliary Devices D...

Page 152: ...e all distances in Table III and IV for holes located in back wall TABLE II REQUIRED MINIMUM BOX WALL THICKNESS 3 8 16 UNC 3 8 NPSM 1 2 NPSM 3 4 NPSM 1 NPSM Minimum Distance from auxiliary 1 1 2 1 5 8...

Page 153: ...XX O X O X O O O O X O X O M M M 800H JP2KB7AAXX 800H JP17KB7AAXX 800H JP11KB7AAXX S M M 800H JP4KB7AAXX 800H JP18KB7AAXX 800H JP15KB7AAXX 2 N O 2 N C M M S 800H JP5KB7AAXX 800H JP19KB7AAXX 800H JP16K...

Page 154: ...No Cat No 3 4 in Dead End 800H 1HZX7 800H 1HVX7 3 4 in Feed Through 800H 1HVX7M1 1 in Dead End 800H 1HVX7M2 800H 2HHX7 1 in Feed Through 800H 1HVX7M3 2 Gang Vertical 3 Gang Vertical 4 Gang Conduit Ent...

Page 155: ...nded for use behind this momentary lever and a late break normally closed circuit configuration is required for use behind the maintained lever to achieve proper functioning of the device Covers Compo...

Page 156: ...Red 800H FPX6A5 Note X Closed O Open 1 For long barrel versions add an L to the cat no Example Cat No 800HL FPX6D4 3 Position Push Pull Cat No 800H FPXM6A7 Contact Type Operator Position Button Color...

Page 157: ...ors lters We ve thought of everything The Shock Relay knows when the motor driving your operation is working too hard It s simple you set the load current so Shock Relay knows where your motor should...

Page 158: ...tting into crowded panels 2 75H x 2 36W x 3 07D TSBSM SERIES 2 96H x 2 16W x 3 03D TSBSA SERIES 2 44H x 2 13W x 2 60D TSBSU SERIES 2 44H x 2 13W x 2 60D Overload protection with automatic reset When t...

Page 159: ...mount transformer 200 20 200A 300 30 300A TSBSA 05 0 5 5A 0 2 10s 0 2 10s 0 2 5s 0 2 5s 0 2A 250VAC 0 2A 250VAC 35mm DIN or surface mount 10 1 10A 30 3 30A 60 5 60A 100 10 100A TSBSS05 plus surface mo...

Page 160: ...nel flow Echo processing Patented DATEM Digital Adaptive Tracking of Echo Movement Analog output Isolated output 4 20mA or 0 20mA into 500 ohms user programmable and adjustable 0 1 resolution Display...

Page 161: ...nts All in One Level and Volume Measurement Advanced Pump Control Differential Level and Control Open Channel Flow Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Ma...

Page 162: ...oughest pump stations Five relays are available for fixed lead lag FOFO ratio and the new Pump by Time control routines Cost effective and efficient Ultra 5 is the best there is Ultra 5 offers further...

Page 163: ...Functions Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 163 of 316...

Page 164: ...891371 Fax 44 0 1684 575985 e mail info pulsar pm com web b www pulsar pm com Pulsar Inc PO Box 800 Shalimar Florida 32579 USA Tel 1 800 609 1777 Fax 1 800 651 4777 e mail info pulsar us com web b www...

Page 165: ...g kit should be as far away from the fill point as possible to avoid falling material It should be aimed to co incide with the material s angle of repose enabling a more powerful signal return to the...

Page 166: ...Chapter 7 Motor Drive Data Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 166 of 316...

Page 167: ...DRIVE DATA The following data is included in this section 1 Baldor Motor Installation and Operating Manual 2 Bonfiglioli Riduttori User Manuals 3 Bonfiglioli Riduttori Spare Parts 4 SEW Eurodrive Ins...

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Page 169: ...ower AC Induction Motors Installation Operating Manual 2 09 MN400 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013...

Page 170: ...used in this manual are the property of their respective owners Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 P...

Page 171: ...ction 2 2 Conduit Box 2 2 AC Power 2 2 Rotation 2 3 First Time Start Up 2 4 Coupled Start Up 2 4 Jogging and Repeated Starts 2 4 Section 3 Maintenance Troubleshooting 3 1 General Inspection 3 1 Relubr...

Page 172: ...tion 1 General Information ii Table of Contents MN400 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 172 of...

Page 173: ...equipment WARNING Disconnect all electrical power from the motor windings and accessory devices before disassembly of the motor Electrical shock can cause serious or fatal injury WARNING Be sure the...

Page 174: ...hould not exceed a 20 angle from the shank of the eye bolt or lifting lug Excessive lifting angles can cause damage Caution To prevent equipment damage be sure that the electrical service is not capab...

Page 175: ...kV is rated nameplate voltage defined as Kilo Volts Example For a 480VAC rated motor Rm 1 48 meg ohms use 5 M For a 4160VAC rated motor Rm 5 16 meg ohms Preparation for Storage 1 Some motors have a s...

Page 176: ...ust preventing material An acceptable product for this purpose is Exxon Rust Ban 392 Non Regreaseable Motors Non regreasable motors with Do Not Lubricate on the nameplate should have the motor shaft r...

Page 177: ...rigid foundation or mounting surface to minimize vibration and maintain alignment between the motor and shaft load Failure to provide a proper mounting surface may cause vibration misalignment and be...

Page 178: ...ad protection disconnects accessories and grounding should conform to the National Electrical Code and local codes and practices Flying leads must be insulated with two full wraps of electrical grade...

Page 179: ...reversible and follow the connection instructions for lead numbers to be interchanged Not all single phase motors are reversible Adjustable Frequency Power Inverters used to supply adjustable frequenc...

Page 180: ...d Coupled Start Up This procedure assumes a coupled start up Also that the first time start up procedure was successful 1 Check the coupling and ensure that all guards and protective devices are insta...

Page 181: ...The lubricating ability of a grease over time depends primarily on the type of grease the size of the bearing the speed at which the bearing operates and the severity of the operating conditions Good...

Page 182: ...ropriate amount of grease for each bearing size not the same for both Table 3 4 Bearings Sizes and Types Frame Size NEMA IEC Bearing Description These are the Large bearings Shaft End in each frame si...

Page 183: ...15 minutes with grease plug removed This allows excess grease to purge 5 Re install grease outlet plug Without Grease Provisions Note Only a Baldor authorized and UL or CSA certified service center ca...

Page 184: ...equired Improper connections Inspect all electrical connections for proper termination clearance mechanical strength and electrical continuity Refer to motor lead connection diagram Bearing Over Heati...

Page 185: ...s Temperature Limit In 5C 405C Maximum Ambient Motor Load Class B Temp Rise 3 80 C Typical Design Class F Temp Rise 3 105 C Class H Temp Rise 3 125 C Alarm Trip Alarm Trip Alarm Trip 3 Rated Load 130...

Page 186: ...3 6 Maintenance Troubleshooting MN400 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 186 of 316...

Page 187: ...Baldor District Offices Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 187 of 316...

Page 188: ...BALDOR ELECTRIC COMPANY World Headquarters P O Box 2400 Fort Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 www baldor com Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Mai...

Page 189: ...ON SOLUTIONS C A F S VF W A T E X INCLUDED Installation use and service manual Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Activ...

Page 190: ...Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 190 of 316...

Page 191: ...1 ROUTINE MAINTENANCE 21 8 2 LUBRICANTS 23 8 3 OIL CHANGE 23 8 4 RECOMMENDED PERMITTED OILS 24 8 5 CHECKING EFFICIENCY 26 8 6 CLEANING 26 8 7 PAINT 26 9 0 REPLACING PARTS 27 9 1 TAKING APART OF THE IE...

Page 192: ...nual The manual reflects the state of the art at the time of commercialisation of the gear unit The Manufacturer reserves the right to modify supplement and improve the manual without the present pu b...

Page 193: ...k Environmental limits ambient temperature range between 20 C and 40 C Maximum surface temperature temperature class T4 for 2G and 130 C for 2D Some types of gear unit shown in the catalogue are excep...

Page 194: ...he reason for the damage identified 1 4 REQUESTING TECHNICAL ASSISTANCE For any technical service needs contact the Manufacturer s sales network quoting the information on the unit s nameplate the app...

Page 195: ...unit for installations in zones 21 and 22 the User must schedule and implement a regular cleaning programme of all surfaces and recesses to avoid a build up of dust of more than 5 mm in depth to preve...

Page 196: ...the Manufacturer s premises the acoustic pressure measured under full load at a distance of 1 m from the unit and 1 6 m above ground level without vibration was less than 85 dB A The vibrations produ...

Page 197: ...ork All maintenance inspection and repairs must only be done by an expert maintenance technician fully fami liar with the attendant hazards It is therefore essential to implement operating procedures...

Page 198: ...cilitate handling heavy packages can be loaded on pallets The most frequent types of packaging are shown in the figures below Wooden crate for miscellaneous products shipped by sea Carton pallet packa...

Page 199: ...after checking that they are capable of sustaining the weight of the load which is generally specified When handling the load keep it level to avoid instability and or tipping 4 2 2 Moving the equipm...

Page 200: ...Fill the unit with lubricating oil SAFETY PRECAUTIONS to be taken when returning the gear unit to service after storage The output shafts and external surfaces must be thoroughly cleaned of all rustpr...

Page 201: ...ecial precautions re quired for aggressive environments In this case contact the BONFIGLIOLI RIDUTTORI sales service 9 We recommend applying a protective paste to all couplings between the gear unit m...

Page 202: ...que Nm 5 10 Bolt class 8 8 10 9 M4 3 3 8 M5 5 9 8 0 M6 10 3 13 0 M825 5 32 M10 50 64 M12 87 3 110 M14 138 3 180 M16 210 9 275 M18306 390 M20 432 540 M22 592 720 M24 744 930 M27 1100 1400 M30 1500 1850...

Page 203: ...f the ATEX directives Handle them with extreme care to avoid altering their characteristics Remove the bolts sealing the threaded holes if provided for securing the gear unit Do not da mage the coupli...

Page 204: ...lements with asymmetrical hubs the preferred layout is shown in diagram A below 5 1 2 Gear units with hollow output shaft To facilitate mounting hollow shaft gear units onto the machine s driven shaft...

Page 205: ...torque wrench This operation usually must be repeated several times to reach the tightening torque Mt specified in the table below 5 1 4 Shaft mounted gear units series F Anchoring the torque arm Use...

Page 206: ...equivalent product with similar properties and applica tion range to the motor gear unit mounting flanges spigot and frontal coupling surfaces as shown in diagram S1 S1 After mounting the motor apply...

Page 207: ...ve vibration Before starting up the unit check and ensure that Assembly is not carried out in a potentially explosive atmosphere oil acid gas vapour or ra diation and that there is no dust deposits th...

Page 208: ...ich are most shielded from the motor s fan cooling S2 IMPORTANT The maximum surface temperature is reached after 3 hours operation at full load The temperature measured in these conditions must not di...

Page 209: ...bler shall the assembly in cluding the gear unit itself be compliant with the requirements of Directive 94 9 EC 7 0 USING THE EQUIPMENT Before putting the gear unit into service the User must ensure t...

Page 210: ...ty requirements without the express prior authorisation of the Manufacturer Refer to the specific spare parts catalogue when ordering spare parts for the gear unit Do not dump polluting liquids worn p...

Page 211: ...he lubricant it should be replaced at the intervals indica ted in table A4 below Oil temperature t C Hours t 65 25000 65 t 80 15000 80 t 95 12500 A4 For installations in zones 21 and 22 the User must...

Page 212: ...Replace all externally accessible seal rings unless this has already been done as a result of problems occurring before the scheduled maintenance deadline Every 5000 h of operation at rated torque Th...

Page 213: ...ained out then screw the drain plug back on with a new ga sket 4 Fill the gear unit with the new oil in its actual mounting position to the centre of the level plug 5 Tighten down the filler plug afte...

Page 214: ...e 46 MR 401 to facilitate coupling of cylindrical parts ITP Fluorocarbon gel 880 for greasing contact seals Oils as alternatives to Shell Tivela Oil S 320 Shell Tivela Oil SC320 Aral Degol GS 320 IP T...

Page 215: ...220 Kl bersynth GH 6 320 Kl bersynth UH1 6 460 F F F F F F F F Glygoyle 320 Glygoyle 460 Mobilgear SHC XMP 220 Mobilgear SHC XMP 320 Mobil SHC 630 Mobil SHC 632 Glygoyle 460 UH1 F F F F F F F F Alphas...

Page 216: ...ith the construction material and do not direct high pressure jets of water at the gear unit 8 7 PAINT COATING In the factory the cast iron casing of the gear unit is magnetised and sprayed with polye...

Page 217: ...l and thread the motor shaft fan side 2 Screw an impact extractor tool into the tap 3 Undo the screws fixing the motor to the gear unit 4 Remove the motor by means of the inertial force of the extract...

Page 218: ...too high Contact authorised workshop Bearings defective or worn Contact authorised workshop Service load too high Correct service load to nominal values given in Sales Catalogue Impurities in oil Rep...

Page 219: ...low the overflow level top up and check the reason for the drop in oil level Helical in line gear units C11 C21 and C31 all mounting positions and bevel helical gear units A10 A20 and A30 in mounting...

Page 220: ...52 V1 V3 B5 B51 B53 B52 V1 V3 C 11 2_ P63 P71 70 70 70 70 70 45 70 70 70 70 60 30 70 70 70 70 60 30 C 11 2_ P80 P112 75 75 75 75 75 45 75 75 75 75 70 30 75 75 75 75 70 30 C 21 2_ P63 P71 HS 70 70 70 7...

Page 221: ...r unit until it touches the floor of the casing Mark the level of the upper surface of the casing on the dipstick in this po sition 3 Extract the dipstick and measure the distance X shown in diagram S...

Page 222: ...1 2 3 1 3 0 3 1 3 0 4 3 5 0 3 1 3 0 3 1 3 0 4 3 5 0 C 51 3 3 0 2 8 3 1 3 0 4 1 4 9 3 0 2 8 3 1 3 0 4 1 4 9 C 51 4 4 3 4 1 4 4 4 2 5 4 6 1 4 3 4 1 4 4 4 2 5 4 6 1 C 61 2 4 2 4 0 4 2 4 1 6 0 6 7 4 2 4 0...

Page 223: ...3 2 3 2 3 2 3 2 3 2 3 A 20 3 2 6 2 6 2 6 2 6 2 6 2 6 A 30 2 3 2 3 2 3 2 3 2 3 2 3 2 A 30 3 3 6 3 6 3 6 3 6 3 6 3 6 A 35 2 2 83 2 3 2 3 2 3 9 2 7 A 35 3 3 5 3 83 83 6 4 9 3 3 A 41 2 3 83 1 3 0 4 0 5 3...

Page 224: ...H1 H2 H3 H4 H5 H6 F 10 2 0 95 0 95 0 95 0 95 0 95 0 95 F 20 2 1 4 1 4 1 4 1 4 1 4 1 4 F 20 3 1 81 81 81 81 81 8 F 30 2 2 6 2 1 1 5 2 1 2 9 2 1 F 30 3 2 6 2 1 1 5 2 1 2 9 2 1 F 30 4 2 9 2 4 1 7 2 4 3...

Page 225: ...FR P HS 4 5 3 5 3 5 3 0 3 9 3 9 VF 150 A F FC FR P P IEC 4 3 3 5 3 5 3 0 3 9 3 9 VFR 150 A F FC FR P HS P IEC 0 60 0 80 0 80 1 0 0 40 1 0 VF 185 N HS P IEC 5 0 5 5 5 5 7 86 6 6 8 VFR 185 N HS P IEC 1...

Page 226: ...1 9 1 7 1 6 A15 oil l Single stage helical gear units series S P F B3 B6 B7 B8 V5 V6 B5 B51 B52 B53 V1 V3 S 10 1 0 30 0 30 0 30 0 30 0 30 0 30 0 30 0 30 0 30 0 30 0 30 0 30 S 20 1 0 45 0 45 0 45 0 45...

Page 227: ...h9 2 2 14x9x75 A A 60 7870 h7 69 248 48 152 70 2 5 2 5 74 5 20 h9 2 5 2 20x12x70 A 68 60 h7 59 248 48 152 80 2 5 2 5 64 18 h9 2 5 2 18x11x80 A A 70 89 80 h7 79 303 58 187 90 3 3 85 22 h9 2 5 2 5 22x14...

Page 228: ...h9 1 2 0 18x11x70 A F 70 89 80 h7 79 229 58 113 75 3 3 85 22 h9 2 5 2 5 22x14x75 A 7870 h7 69 229 58 113 75 3 3 74 5 20 h9 2 5 2 5 20x12x75 A F 80 99 90 h7 89 272 78 116 100 3 3 95 25 h9 2 5 2 5 25x1...

Page 229: ...5 2 18x11x80 A VF 210 99 90 f7 89 258 83 92 80 3 3 95 25 h9 2 5 2 5 25x14x80 A VF 250 121 110 h7 109 318 83 152 80 3 3 116 28 h9 2 5 2 5 28x16x80 A A21 A22 A1 A2 A3 B B1 B2 C D E F G R S UNI 6604 W 6...

Page 230: ...ecommended method for handling and positioning Warning The load may be unstable The load may sway or oscillate Solution Slide the lifting ring to align it with the load s centre of gravity as shown in...

Page 231: ...Ring harness Series C A B A B B C41 C51 C41 C51 C41 C51 C41 C51 C41 C51 C41 C51 C41 C51 2 3 1 C41 C51 2 3 1 2 3 A 1 P F U UF M05 M1 M2 M3 M4 M5 C 05 M C 11 M A M M C 21 M A M M C 31 M A M M C 35 A A...

Page 232: ...ng harness Lift manually weight 15 kg M Lift as per diagram A A Lift as per diagram B B Reccomended solution A for positioning solution B for positioning and handling M05 M1 M2 M3 M4 M5 A 05 M A M A 1...

Page 233: ...er diagram A A Lift as per diagram B B M05 M1 M2 M3 M4 M5 F 10 M A B M M F 20 A B M P63 P90 M A B P100 P112 F 30 A A A F 40 A B A B A B F 50 A B A B A B F 60 A B A B A B F 70 A B A B A B F 80 A B A B...

Page 234: ...y weight 15 kg M Lift as per diagram A A M05 M1 M2 M3 M4 S 10 1 M A M M S 20 1 M A M M S 30 1 M A M M S 40 1 A A A S 50 1 A A A Reccomended solution A for positioning Luggage Point STP ST18 Pre Treatm...

Page 235: ...iagram B B 3 Open harness with eyelets 2 Rope and hooks 1 Ring harness Eyebolt Snap hook use with rope Screw clamp use with harness W 63 WR 63 M M M W 75 WR 75 A B M M W 86 WR 86 A B M M W 110 WR 110...

Page 236: ...Eyebolt already fitted to gear units VF130 VF250 3 Open harness with eyelets 2 Rope and hooks 1 Ring harness VF 30 M VF 44 VFR 44 VF 49 VFR 49 VF 130 VFR 130 A B A B A B VF 150 VFR 150 VF 185 VFR 185...

Page 237: ...ding it snug against the pinion 1 see figure on the right 6 Lubricate the seal ring lips with a film of grease 7 For type VFR 49 units which are lubricated for life and hence do not have a service plu...

Page 238: ...erence marks at the same angular position on the ring nut and the protruding section of the output shaft This reference position is the starting point from which all further turns of the ring nut are...

Page 239: ...49 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 239 of 316...

Page 240: ...atalogue cannot be reproduced even partially without prior consent R4 Addition of new sizes A 05 A 35 and A 55 12 15 COD 1261 R4 25 26 33 37 42 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz...

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Page 242: ...D AUTOMATION SOLUTIONS w w w b o n f i g l i o l i c o m C A F S VF W Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2...

Page 243: ...ESS AND AUTOMATION SOLUTIONS W Lista parti di ricambio Spare parts list Ersatzteiliste Liste des pieces detachees Lista de piezas de recambio Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz O...

Page 244: ...Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 244 of 316...

Page 245: ...eit P IEC B14 3 1 1 Module entr e S 3 1 2 Module entr e HS 3 1 3 Module entr e P IEC B5 3 1 4 Module entr e P IEC B14 3 1 1 M dulo de entrada S 3 1 2 M dulo de entrada HS 3 1 3 M dulo de entrada P IEC...

Page 246: ...ague O Ring Anillo O Ring V Ring V Ring seal V Ring Bague V Ring Anillo V Ring Tappo olio Oil plug lverschlu Bouchon d huile Tap n de aceite V RING O RING 1 LAYOUT GENERALE E SIMBOLOGIA 1 GENERAL LAYO...

Page 247: ...5 62 7 L i 45 100 45 72 8 L 50 80 8 L i 7 30 45 80 10 L i 45 100 6107 40 62 7 DL 50 72 8 DL 50 80 10 DL 6108 20 35 7 DL 25 40 7 DL 30 47 7 DL 6112 OR 2450 OR 3550 OR 4625 6137 1 4 Gas 1 4 Gas 1 4 Gas...

Page 248: ...77 KL BERPASTE 46 MR 401 W63_M2 6360 6364 O RING W 63 W 75 W 86 6360 OR 4131 OR 4150 OR 4150 W 63 W 75 W 86 6364 V 40S V RING W 63 2 1 1 M dulo de entrada S W 75 W 86 Luggage Point STP ST18 Pre Treatm...

Page 249: ...6 6335 25x32x463 B10F 35x47x4 5 L 35x47x4 5 L Kit ref 6355 Kit ref 6356 Kit ref 6291 Kit ref 6292 Standard RB 6335 2 1 2 M dulo de entrada HS W 63 W 75 W 86 Luggage Point STP ST18 Pre Treatment Aqua S...

Page 250: ...IEC B5 Kit ref 6325 Kit ref 6326 B5 KL BERPASTE 46 MR 401 6300 W 63 W 75 W 86 6300 OR 4131 OR 4150 OR 4150 W 63 W 75 W 86 2 1 3 M dulo de entrada P IEC B5 O RING Luggage Point STP ST18 Pre Treatment...

Page 251: ...IEC B14 Kit ref 6325 Kit ref 6326 B14 KL BERPASTE 46 MR 401 6300 W 63 W 75 W 86 6300 OR 4131 OR 4150 OR 4150 2 1 4 M dulo de entrada P IEC B14 W 63 W 75 W 86 O RING Luggage Point STP ST18 Pre Treatme...

Page 252: ...6242 17 40 7 DL 25 52 7 DL WR 63 WR 75 WR 86 6256 1 4 Gas 1 4 Gas 6257 1 4 Gas 1 4 Gas 2 2 1 Module WR_HS 2 2 1 Antriebseinheit WR_HS 2 2 1 Module WR_HS 2 2 1 Modulo WR_HS WR 63 WR 75 WR 86 2 2 1 M d...

Page 253: ...R 401 WR 63 WR 75 WR 86 6200 16005 16005 P63 P71 6206 P80 61908 P90 6201 609 609 P63 P71 6000 P80 P90 WR 63 WR 75 WR 86 6212 25 47 7 L 25 47 7 L P63 P71 30 62 7 L P80 40 62 7 L P90 WR 63 WR 75 WR 86 6...

Page 254: ...7 6107 6137 6103 Kit ref 6294 Kit ref 6292 Standard RB 6107 W 110 6100 30212 6101 31306 6103 6212 6107 60 90 8 DL 6108 30 52 10 DL 6113 OR 3262 6137 1 2 Gas O RING W 110 WR 110 3 M DULO BASE Luggage P...

Page 255: ...BERPASTE 46 MR 401 1345 6360 W 110 6365 55 80 8 L W 110 6360 OR 4150 6361 OR 2425 O RING 3 1 1 Modulo entrata S W 110 3 1 1 M dulo de entrada S Luggage Point STP ST18 Pre Treatment Aqua Screen Andrit...

Page 256: ...L W 110 6331 OR 2400 O RING Kit ref 6355 Kit ref 6356 Kit ref 6294 Kit ref 6292 Standard RB 6331 6335 3 1 2 Modulo entrata HS 3 1 2 M dulo de entrada HS Luggage Point STP ST18 Pre Treatment Aqua Scree...

Page 257: ...KL BERPASTE 46 MR 401 1305 6300 6301 6305 W 110 6300 OR 4150 6301 OR 2425 W 110 6305 55 80 8 L 3 1 3 Modulo entrata P IEC B5 W 110 3 1 3 M dulo de entrada P IEC B5 O RING Luggage Point STP ST18 Pre Tr...

Page 258: ...KL BERPASTE 46 MR 401 1305 6300 6305 6301 W 110 6300 OR 4150 6301 OR 2425 W 110 6305 55 80 8 L O RING 3 1 4 Modulo entrata P IEC B14 3 1 4 M dulo de entrada P IEC B14 W 110 Luggage Point STP ST18 Pre...

Page 259: ...i montaggio V6 V6 Mounting position Pos de montage V6 Montagepos V6 KL BERPASTE 46 MR 401 3 2 1 Module WR_HS 3 2 1 Antriebseinheit WR_HS 3 2 1 Module entr e WR_HS 3 2 1 Modulo WR_HS WR 110 3 2 1 M dul...

Page 260: ...0 6226 1 4 Gas 6227 1 4 Gas Kit ref 6229 1210 1209 1206 6226 6212 6200 6227 6201 6210 KL BERPASTE 46 MR 401 1205 6208 Pos di montaggio V6 V6 Mounting position Pos de montage V6 Montagepos V6 P71 P80 P...

Page 261: ...brazo de reacci n S42 Kit ref 6604 Kit piedi KA VF A interchangeability Kit Kit F e KA Kit pattes LA VF A Kit de los pies KA Kit ref 6603 S43 Kit flangia Bolt on flange Kit Flansch Kit bride Kit de l...

Page 262: ...nation Denominaci n 1380 Mozzo per limitatore Torque limiter hub Vollwelle f r Rutschkupplung Moyeu pour limiteur Buje para limitador 1381 Boccola per limitatore Sleeve Buchse f r Rutschkupplung Douil...

Page 263: ...0x8x40 A 12x8x45 A 6430 25x35x2 R 30x42X2 R 35x45x2 5 R 42x52x5 5 R 6431 De 25 De30 De 35 De 42 O RING Denominazione Description Benennung D nomination Denominaci n 1380 Mozzo per limitatore Torque li...

Page 264: ...ELECTRIC MOTORS 5 ELEKTROMOTOREN 5 MOTEUR ELECTRIQUES 5 MOTORES EL CTRICOS M_FA Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Act...

Page 265: ...r Schild f r Bremsmotor Bouclier pour moteur frein Protecci n para motor autofrenante M_FD M_FA 1290 Distanziale Spacer ring Distanzst ck Entretoise Distanciador 1360 Kit leva di sblocco Brake release...

Page 266: ...22 BN BN_FD BN_FA Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 266 of 316...

Page 267: ...es Caja de bornes BN 1070 Scudo Rear shield Schild Bouclier Protecci n 1080 Scudo per mot autofrenante Shield for brake motor Schild f r Bremsmotor Bouclier pour moteur frein Protecci n para motor aut...

Page 268: ...libre Rueda interior M1 M2 M3 1645 Vite di fissaggio Bolt Befestigungsschraube Vis de fixation Tornillo de fijaci n 6070 Anello di tenuta seal ring Dichtungsring Joint d tanch it Anillo de estanqueida...

Page 269: ...ventilatore Forced cooling Servoventilator Servo ventilateur Servoventilador M BN 1185 Servoventilatore Forced cooling Servoventilator Servo ventilateur Servoventilador Volano Flywheel Schwungrad Vola...

Page 270: ...ch das Recht vor n derungen ohne vorherige Informationen durch zuf hren Cette publication annule et remplace toutes les autres pr c dentes Nous nous r servons le droit d apporter toutes modifications...

Page 271: ...Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 271 of 316...

Page 272: ...ESS AND AUTOMATION SOLUTIONS W Lista parti di ricambio Spare parts list Ersatzteiliste Liste des pieces detachees Lista de piezas de recambio Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz O...

Page 273: ...ENERGY SOLUTIONS INDUSTRY PROCESS AND AUTOMATION SOLUTIONS Installation use and service manual Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Puls...

Page 274: ...ounting 18 5 1 4 Installing accessories on solid input and output shafts 19 5 2 INSTALLING THE ELECTRIC MOTOR 21 5 3 INSTALLING THE HYDRAULIC MOTOR 22 5 4 CONNECTING THE HYDRAULIC BRAKE 23 5 5 LUBRICA...

Page 275: ...e of commercialisation of the gear unit The Manufacturer reserves the right to modify supplement and improve the manual without the present pu blication being for that reason considered inadequate Par...

Page 276: ...pliant with ATEX Directive 94 9 EC GROUP II 2G CATEGORY T4 Temperature 2D CATEGORY 135 C Temperature EX9 04 07 53387 001 1 2 PRODUCT IDENTIFICATION The information identifying the product is shown on...

Page 277: ...he gear unit in contravention of local safety at work legislation incorrect installation disregard or incorrect application of the instructions provided in this manual incorrect or defective electrica...

Page 278: ...al information and descriptions refer to the corresponding Sales Catalo gue The User is responsible for using the products recommended for installation and maintenance of 2 2 CONFORMITY All gear units...

Page 279: ...d by the Manufacturer Improper use can re sult in risks to personal health and safety and economic damages Keep the gear unit at its maximum efficiency by following the routine maintenance schedule Go...

Page 280: ...n again or its parts moving without warning Furthermore all additional environmental safety precautions must be taken e g elimination of residual gas or dust etc On receipt of the gear unit make sure...

Page 281: ...ollowing pages illustrate in detail the different attachment methods for the various product series sizes and configurations described in this Manual The most suitable solution for lifting and handlin...

Page 282: ...ted on gear units 317 321 3 Open harness with eyelets 2 Rope and hooks 1 Ring harness Maximum permissible tilt during handling 15 MAX 1 5 1 5 Identify the attachment points for lifting the gear unit R...

Page 283: ...s 2 Rope and hooks 1 Ring harness Snap hook use with rope Screw clamp use with harness Eyebolt already fitted on gear units 317 321 Maximum permissible tilt during handling 15 MAX 1 5 1 5 Luggage Poin...

Page 284: ...ng 15 MAX 1 5 1 5 Snap hook use with rope Screw clamp use with harness Eyebolt already fitted on gear units 317 321 3 Open harness with eyelets 2 Rope and hooks 1 Ring harness 2 3 1 2 3 1 Luggage Poin...

Page 285: ...ear units 317 321 3 Open harness with eyelets 2 Rope and hooks 1 Ring harness Maximum permissible tilt during handling 15 MAX 1 5 1 5 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 Luggage Poin...

Page 286: ...3 Open harness with eyelets 2 Rope and hooks 1 Ring harness Maximum permissible tilt during handling 15 MAX 1 5 1 5 2 3 2 3 P F H 2 3 1 2 3 1 3V 00 3V 21 P F H 2 3 2 3 2 3 2 3 1 2 3 Luggage Point STP...

Page 287: ...unloading area and lower it gently into position taking care not to tip it suddenly in transit If the gear unit is already equipped with an electric motor do not use the eyebolts on the mo tor casing...

Page 288: ...follow the special precautions re quired for aggressive environments In this case contact the BONFIGLIOLI TRASMITAL sales service 9 We recommend applying a protective paste to all gear unit motor mati...

Page 289: ...ck loads and inversions in the direction of rotation the counterflange must be drilled to accept the spigots At the time of installation move the spigots mounted on the gear unit forward into the coun...

Page 290: ...300 301 303 304 305 306 307 309 310 311 313 314 315 316 317 318 319 321 Bolt M10 M10 M12 M12 M12 M14 M16 M16 M16 M16 M20 M20 M20 M20 M30 M24 M30 M30 Quantity 8 8 10 10 10 12 10 12 15 24 30 20 20 30 24...

Page 291: ...in accordance with the type of disk gear unit N B Do not tighten down diametrically opposed bolts in sequence Rt 16 m C R 600 N mm2 H7 H7 h6 h6 3 2 3 2 3 2 3 2 C 1 C 1 300 321 Do not use molybdenum bi...

Page 292: ...installation as follows 1 Place the gear unit in the vicinity of the installation area 2 Mount the gear unit and secure it to the structure at the points provided The gear unit should be secured to th...

Page 293: ...3 304 305 306 307 309 310 311 313 314 315 316 317 318 319 321 MC M12 M12 M20 M20 M20 M20 M20 HC M16 M16 M20 M20 M20 M20 M20 M24 M24 M24 M24 M24 M24 PC M12 M16 M20 M20 M20 M20 M20 M24 M24 M24 M24 M24 M...

Page 294: ...passed and all other instruc tions in this manual have been strictly observed an electric motor with ATEX rating equal to or greater than that of the gear unit may be installed thus forming a gearmot...

Page 295: ...g it 8 8 b Version with gasket already mounted to the coupling In this case no special intervention is required to ensure an oil tight seal since this is already provided by the motor coupling Merely...

Page 296: ...rake can exert Under dynamic loads the braking torque is reduced The actual Mbs values can vary from 5 to 15 of the rating given in the chart 4 5 6 A B D F H K L B C E G K B C E G K L Braking torque M...

Page 297: ...since each specific installation has its own special requirements which must be evaluated on a per case basis by the Manufacturer Drive with electric motor L1 L2 L3 W2 U2 V2 W1 V1 U1 L1 L2 L3 W2 U2 V2...

Page 298: ...he hydraulic motor delivery port must always be equipped with a pressure relief valve calibrated to a pressure no greater than the motor s pmax Refer to the hydraulic circuit diagrams below A B RV Clo...

Page 299: ...in the drain line 2 If the drain port is closed off pressure at the shaft seal never exceeds pressure in the return line The maximum values for pressure in the drain line case 1 or return line case 2...

Page 300: ...loop circuit Closed loop circuit Control valve open center type Motor execution Control valve closed center type Motor execution Motor execution c Brake control For gearmotors equipped with brakes the...

Page 301: ...ing with fluid Make sure the hoses are routed in such a way as to prevent the motor casing from emptying and hence pre vent air pockets from forming which may affect pump suction during operation A B...

Page 302: ...E 80W 90 SAE 85W 140 AGIP BLASIA150 BLASIA 220 BLASIA SX 220 ROTRA MP ROTRA MP ARAL DEGOL BG 150 DEGOL BG 220 DEGOL PAS 150 220 GETRIEBEOL HYP GETRIEBEOL HYP BP ENERGOL GR XP 150 ENERGOL GR XP 220 EVE...

Page 303: ...operation the gear unit is sufficiently ventilated and is not subject to radiation from exter nal heat sources during operation the cooling air does not exceed 40 C the oil level check and filler plu...

Page 304: ...injury to persons and damage to components due to the use of non original spare parts and non routine work that modifies the safety requirements without the Manufactu rer s express prior authorisatio...

Page 305: ...s and gaskets Inspect carefully for wear age ing of external seals Replace if aged worn For installations in zones 21 and 22 the User must schedule and implement a regular clea ning programme for all...

Page 306: ...he fault and repair it before topping up the lubricant and operating the unit Lubricants solvents and detergents are toxic harmful to health they may cause irritation in direct contact with the skin t...

Page 307: ...the motor shaft fan side 2 Screw an impact extractor tool into the bore 3 Undo the bolts fixing the motor to the gear unit 4 Detach the motor by means of the inertial force of the extractor 9 2 DECOM...

Page 308: ...o high Contact authorised workshop Bearings defective or worn Contact authorised workshop Excessive load applied Correct load to rated values given in Sales Catalogue Contaminant in oil Replace oil Ab...

Page 309: ...ew the plug back in If the level is more than 3 mm below the spill level top up and check the reason for the drop in oil level Gear units conforming to Directive 94 9 EC and designed for a vertical mo...

Page 310: ...13 18 16 304 L1 1 4 2 4 2 2 314 L2 17 25 21 L2 1 9 2 9 2 7 L3 19 27 23 L3 2 2 3 2 3 0 L4 20 28 24 L4 2 5 3 5 3 3 315 L2 19 27 23 305 L1 1 6 2 6 2 4 L3 21 29 25 L2 2 1 3 1 2 9 L4 22 30 26 L3 2 4 3 4 3...

Page 311: ...9 R3 2 8 3 4 3 2 R3 19 24 22 R4 3 1 3 7 3 5 R4 20 25 23 305 R2 2 5 3 1 2 9 314 R3 25 33 29 R3 3 0 3 6 3 4 R4 28 36 32 R4 3 3 3 9 3 7 315 R3 27 35 31 306 R2 4 0 5 0 4 8 R4 30 38 34 R3 4 8 5 8 5 6 316 R...

Page 312: ...4 3 0 76 4 0 76 3 V 10 L4 7 1 7 1 7 1 7 1 8 6 8 1 3 V 07 L3 4 5 2 4 2 8 4 5 2 6 4 5 2 6 4 5 1 7 6 1 9 5 5 1 9 3 V 11 L4 10 10 10 10 15 13 3 V 13 L4 13 13 13 13 18 16 3 V 09 L3 5 4 3 4 5 5 3 9 5 0 3 9...

Page 313: ...1 4 3 8 2 4 3 9 2 2 3 9 1 4 4 5 1 4 5 0 1 4 4 2 3 A 05 L2 1 6 4 0 2 6 4 1 2 4 4 1 1 6 4 7 1 6 5 2 1 6 4 4 3 A 06 L2 2 5 4 9 3 5 8 1 3 2 4 7 2 5 8 4 2 5 11 2 5 9 2 3 A 07 L2 3 5 6 8 5 0 8 1 4 5 12 3 5...

Page 314: ...41 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS579 Active 13 12 2013 Page 314 of 316...

Page 315: ...without notice This catalogue cannot be reproduced even partially without prior consent R2 COD 7 998 3 3 01 7 R2 090320 Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintena...

Page 316: ...0 MOBILE EQUIPMENT AND WIND ENERGY SOLUTIONS INDUSTRY PROCESS AND AUTOMATION SOLUTIONS Luggage Point STP ST18 Pre Treatment Aqua Screen Andritz Operation and Maintenance Manual General Q Pulse Id TMS5...

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