Anderson RBMPRO 2000 Operator'S Manual Download Page 2

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Summary of Contents for RBMPRO 2000

Page 1: ...Self loading Trailer RBMPRO 2000 404674 Operator s Manual 2018 2019 ...

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Page 3: ... tips for hitching 27 2 4 Safety tips for maintenance and repairs 27 2 5 Waste recovery 29 3 Getting started 31 3 1 Hitching to the tractor and unhitching 31 3 2 Connecting the hydraulic and electrical systems 34 3 3 Preliminary maintenance and initial testing 37 4 Adjustments 39 4 1 Adjusting the coupler 39 4 2 Adjusting the jack height 40 4 3 Adjusting the bale guides and bale guide roller 42 4 ...

Page 4: ...nsors 69 6 3 Common problems 74 7 Maintenance 77 7 1 Maintenance schedule 79 7 2 Lubrication 81 7 3 Adjusting the pusher chain tension 86 7 4 Adjusting the pusher transmission chain tension 87 7 5 Adjusting the shock absorber slide chain tension 88 7 6 Tire pressure 88 7 7 Maintaining and adjusting the axles 88 7 8 Maintaining and adjusting the brakes available as an option 96 7 9 Maintaining the ...

Page 5: ... description of your problem Please always call your representative first If your representative is absent or helping another customer our support team can provide immediate assistance Anderson service department works in partnership with your dealer Together we will ensure any problems you encounter are resolved quickly and efficiently You can reach our service department at Address ANDERSON GROU...

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Page 7: ...uipment we strongly recommend that you l Carefully read and understand the contents of this manual l Follow all safety guidelines l Follow the start up procedures NOTE This manual contains important information about equipment maintenance and use Please give it to the new owner when selling or transferring it ...

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Page 9: ...ment repaired under warranty the customer must advise the dealer of the problem as soon as possible and request that the repairs be made according to the terms of the applicable warranty l Given that we are always seeking to improve our products our company reserves the right to modify our equipments their characteristics and their parts at any time without prior notice or obligation l In no event...

Page 10: ...rranties can be obtained from your dealer l Warranty does not cover damage caused by harsh weather conditions or unstable ground conditions Such as frozen parts on the equipment or performance issues on inadequate terrain l No warranty is issued for performance issues such as downtime and capacity issues No dealer warranty l Except for conditions or warranties which may not be excluded by law the ...

Page 11: ...e right to modify its machines without prior notice Conventions Danger messages identify information that should be read to prevent serious or fatal injuries to people and animals Warning messages identify information that should be read to prevent minor injuries to people and animals or damage to the machine Important messages identify information that is particularly important for the use and ma...

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Page 13: ...lity machine designed specifically for handling wrapped round bales 1 1 Overview The following figures show the main components of the RBMPRO 2000 trailer Figure 1 Main Components of the Self Loading Trailer The trailer is also equipped with a control box for common operations see the following figure The control box must be installed on the tractor ...

Page 14: ...iption of the Control Box Components Component Description A Control touch screen see section 5 1 B Electrical power supply cables C Trailer connection cable D USB port to export client data E Fuse F CAN bus communication cable to program the trailer s computer G Control screen On Off switch ...

Page 15: ...ght B 3 81 m 150 in Platform length C 9 00 m 354 in Total length D 11 76 m 463 in Platform height E 1 55 m 61 in Distance between the grabber and the centre of the trailer F 2 80 m 110 in Total width with arm extended G 5 71 m 225 in Maximum height when unloading H 4 88 m 192 in Tare weight 7 000 kg 15 432 lb GVWR gross vehicle weight rating 19 000 kg 41 888 lb ...

Page 16: ...2 500 lb Bale dimensions Diameter 1 2 to 1 5 m 4 to 5 ft Length 1 2 to 1 5 m 4 to 5 ft Hydraulic system Type Open Pressure Max 207 bar 3 000 psi Flow 60 lpm 15 US gpm Power supply Connection to the tractor battery cable comes with the trailer or any other 12 V outlet that can provide a minimum current of 20 amps Tires Dimensions 550 45 22 5 Recommended pressure 3 2 bar 45 psi Required tractor 130 ...

Page 17: ...t parts or requesting assistance from our customer service department You can record the identification information of your equipment in Figure 4 Figure 4 Nameplate Do not remove the plates affixed to your equipment 1 4 Safety and maintenance pictograms The RBMPRO 2000 trailer has a number of pictograms that illustrate the main safety and maintenance considerations Ensure that you see and understa...

Page 18: ...cy recommended in Graissage Lubricate with oil at the frequency recom mended in Maintenance schedule on page 79 Warning Carefully read and understand the contents of the operator s manual before using the machine Warning Install the cotter pin and safety chain on the trailer s anchor Warning Crushing hazard Never walk under neath suspended loads Before beginning maintenance install the necessary r...

Page 19: ...doing any maintenance or repairs on the machine stop the engine remove the key from the ignition and consult the operator s manual section Entretien Warning Hydraulic hoses under pressure See Entretien Warning Risk of electrocution by electric wires Warning Before welding the equipment or working on the electrical system disconnect the tractor power supply and unplug and remove the control module ...

Page 20: ...ical specifications on page 15 Warning Chains and gears Keep away from moving parts Danger of being caught in the drive chains Do not open or remove the guard when the engine is running Warning Never climb on the conveyors or the equipment when it is operating Warning Falling bales During work keep clear of the equipment ...

Page 21: ... being caught or crushed by the equipment or a bale when the machine is operating Keep at least 5 m 16 ft away from the loading arm when it is operating Warning Components must be locked dur ing transport Warning Disengage the handbrake before moving the trailer Maximum speed of 25 km h 15 mph ...

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Page 23: ...ons l On public roads follow the rules of the road and obey the 40 km h speed limit l The equipment must be operated by a single trained individual The owner must train any trainees or other temporary external help and inform them of the safety and operating rules l All people animals and obstacles must be clear of the equipment before and during operation l The equipment must never be used to tra...

Page 24: ...ighting 2 1 4 Manufacturer and user responsibilities Failure to comply with the following rules can make your machine dangerous The manufacturer shall not be held liable in the event of damage or injury l Follow all installation operating adjustment maintenance and repair instructions in this manual l Use only the recommended replacement parts and accessories l Do not modify or have another person...

Page 25: ...have sufficient clearance at all times l If the machine comes in contact with a power line immediately stop the tractor and apply the handbrake If you can exit the tractor without touching the electrical cables jump out without touching the machine and the ground simultaneously Ensure that nobody touches the machine until the power lines no longer carry a current Ask for the power line to be disco...

Page 26: ...le from behind the equipment l Check the tire pressure see section 7 6 l Attach the safety chains to the attachment point between the equipment and your tractor and secure the locking pin with a cotter pin l Attach the bale guides and bale guide roller in position A Details A and B l Insert the loading arm locking pin Detail C l Close the ball valve for the unloading cylinders Detail D l Make sure...

Page 27: ...hat the tractor cannot move during the process l Once the equipment is hitched lock the coupling device Check that the hitch is correctly locked and in good condition before moving l Ensure that hitching the equipment will not overload or improperly distribute weight on the tractor which could compromise stability l Hitching the equipment changes the weight distribution Do not exceed the maximum l...

Page 28: ...actor disconnect the battery or electrical power supply and protect the lines especially rubber hoses to prevent them from being damaged by sparks which could cause a loss of oil hydraulic fluid etc l Move any combustible materials hay organic matter gasoline etc away from the area before welding l Eliminate any risk of fire 2 4 3 Electrical l Before starting work on the electrical system disconne...

Page 29: ...amage to the equipment s hydraulic system l Do not use your fingers to search for a pressurized hydraulic oil leak Instead use an object such as a piece of cardboard to find the source of the leak l Immediately replace any damaged or defective guards or locks Original guards affixed to the machine must not be removed or modified l The hoses must not come from piping used in another system l Immedi...

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Page 31: ... 34 To adjust the position of the trailer coupler see Adjusting the coupler on page 39 To adjust the position of the trailer jack see Adjusting the jack height on page 40 To hitch the equipment 1 Place the tractor in front of the equipment so that its drawbar is facing the equipment tongue 2 Chock the wheels and apply the trailer handbrake if applicable 3 Insert the hitch pin Figure 6 1 and secure...

Page 32: ... page 34 3 Put the jack in vertical position Figure 7 4 Chock the wheels and apply the trailer handbrake if applicable 5 Remove the cotter pin from the hitch pin remove the hitch pin and remove the safety chain Figure 6 6 Uncouple the equipment drawbar from the tractor drawbar Figure 6 Hitching to the Tractor Figure 7 Hydraulic Jack Extended A and in Transport Position B ...

Page 33: ... moving or using the equipment ensure that it is correctly hitched to the tractor that the safety chains are attached securely and that there is no risk of the ring or pin falling out If not hitched properly the equipment could come loose while it is being transported or used This could injure the operator or other people or damage the tractor or equipment ...

Page 34: ...in valve female inlet and outlet l 1 free return fitting l 1 direct pump outlet l 1 load sensing outlet l 1 12 V electrical power supply For optimal use one of the valves must have a detent for continuous pumping If the connections are reversed l The equipment will not work l An error message will be displayed on the control screen This could result in equipment failure Relieve the pressure in the...

Page 35: ... brakes or the pneumatic fittings for the air brakes as appropriate NOTE Ensure that the hoses between the tractor and trailer cannot be twisted entangled or prematurely worn during operations 3 Install the control screen in the tractor cab using the mounting holes on the back of the screen NOTE Install the control box in a place that l Does not interfere with the other tractor controls l Allows y...

Page 36: ...7 Plug the rear lights into the 7 pin socket on the tractor 8 Check that the tractor and trailer turn signals correspond to one another 9 One by one operate the hydraulic controls that control the width of the conveyors and the angle of the platform to check that each hose is connected properly NOTE If you do not have a load sensing outlet you can replace the two 3 4 in fittings pressure return wi...

Page 37: ... that all its components are in good condition Perform maintenance as described in Table 14 of Maintenance on page 77 3 3 2 Initial testing Once the preliminary maintenance is complete carry out the following tests to ensure that your trailer is working properly 1 Actuate the hydraulic outlet on the tractor 2 On the trailer manually operate the hydraulic controls to test each function see Hydrauli...

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Page 39: ...ad bales Here are the adjustments to make depending on the length of the bales l Adjusting the bale guides and bale guide roller l Adjusting the width of the conveyors l Adjusting the front stopper 4 1 Adjusting the coupler The coupler on the equipment is normally adjusted for a tractor drawbar that is 432 mm 17 in off the ground Figure 9 B If the difference between the height of the coupler Figur...

Page 40: ...he height of the coupler 1 Remove the mounting bolts from the coupler 2 Adjust the height of the coupler on the trailer frame to align with the desired holes 3 Put the mounting bolts back in the coupler 4 2 Adjusting the jack height NOTE Follow the transport instructions in the user guide for your trailer see Safety tips for transport on page 25 The jack height is adjustable Select the position th...

Page 41: ...oup Self loading Trailer Operator s Manual 41 NOTE In transport mode the jack must be folded up and the lever must be placed on its support Figure 10 Figure 10 Hydraulic Jack Extended A and in Transport Position B ...

Page 42: ...sported There must be 15 cm 6 in of space between each bale guide and bale The bale guide roller is located near the loading arm and protects bales to ensure that their wrappers do not rip when they are loaded To adjust the bale guides and bale guide roller 1 Remove the cotter pins and locks from the bale guides and bale guide roller see Figure 11 2 Put the cotter pins and locks in the desired pos...

Page 43: ... of the conveyors is adjusted using the tractor s hydraulic controls A conveyor position indicator is located on the front of the trailer Figure 12 and is visible from inside the tractor Using the hydraulic controls move the conveyors closer together or farther apart until the visual indicator shows that they are correctly positioned for the diameter of the bales to be collected Figure 13 Figure 1...

Page 44: ... arm The stopper must be adjusted to the dimensions of the bales being transported To adjust the height of the stopper remove the bolt and put the stopper in the desired position see Figure 14 and Table 6 Figure 14 Adjusting the Front Stopper Table 6 Position of the Front Stopper Based on the Diameter of Bales Position Bale diameter A 1 2 m 4 ft B 1 35 to 1 5 m 4 5 to 5 ft ...

Page 45: ...sher Adequate spacing prevents the bale on top if applicable from falling after it is loaded To adjust the spacing adjust the position of the LS_PO_R sensor that detects when the pusher is at the front of the trailer as well as the LS_PO_M1 sensor that detects when the pusher is in middle 1 position and that corresponds to the distance travelled by the pusher once the row is complete Figure 15 Pos...

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Page 47: ...l mode on page 61 NOTE The width and angle of the platform are adjusted directly with the tractor s hydraulic controls To carry out the various operations you can use either the touch screen or the buttons on the control screen Figure 16 and Table 7 describe the functions of the control screen buttons Figure 16 Control Screen Buttons Table 7 Control Screen Button Functions Component Function 1 All...

Page 48: ...leshooting See chapter 6 Troubleshooting to learn which part is activated by each hydraulic lever The control screen has two menus the main menu and the settings menu When the control screen comes on the main menu is displayed To access the settings menu press 5 1 1 Main menu The control screen main menu see Figure 17 is used to select the trailer mode In this menu you can also specify the orienta...

Page 49: ... 4 and opens the manual operations screen Opens the settings menu see section 5 1 2 Activates the trailer s emergency stop Puts the trailer in transport position see section 2 2 Allows you to select the orientation of the bales to be loaded Opens the menu for managing client data see Selecting a client on page 53 and adjusting the client bale counters see Adjusting the counters and exporting the d...

Page 50: ...ded see section 5 2 1 Note Various trailer components must also be adjusted to the bale dimensions see section 4 Opens the menu for adjusting the bale counter on the trailer see Adjusting the counters and exporting the data on page 63 Opens the menu for adjusting the loading arm angle and grabber pressure see Adjusting the loading arm angle and grabbing pressure on page 63 Allows you to select the...

Page 51: ...elected in the main menu 5 2 Loading bales The RBMPRO 2000 trailer collects bales in the position that the baler placed them on the ground vertical or horizontal When using the trailer the loading arm should never touch the ground This could damage it or cause an accident NOTE Bales should be loaded in automatic mode only Manual mode should only be used when automatic mode cannot be used to comple...

Page 52: ... select The following screen will appear Figure 19 Screen for Selecting Bales and the Number of Rows 2 Select the dimensions of the bales to be loaded 3 Select the number of rows of bales to be loaded 2 or 3 by pressing or NOTE If you are planning to unload the bales so that they stand upright only load two rows of bales see Unloading bales on page 59 The MAX column shows the maximum number of bal...

Page 53: ...ly with current safety regulations In the previous example 12 bales that are 1 5 m x 1 5 m will be loaded before the automatic loading process is complete NOTE Various trailer components must also be adjusted to the bale dimensions see section 4 5 2 2 Selecting a client You can associate a loading job with a particular client to track the number of bales loaded for that client To select a client o...

Page 54: ...g 3 Press to return to the previous menu 5 2 3 Loading bales In the event of emergency press All the hydraulic functions will stop To resume loading press The automatic loading process will resume where it left off To load bales 1 In the main menu select The various trailer components will move into loading position and the following screen will appear Figure 21 Automatic Loading in Progress Scree...

Page 55: ... of the bale and slowly move forward When the grabber sensors detect the bale the loading sequence starts automatically See Figure 22 for the loading sequence NOTE Make sure that the bale is in the centre of the grabber when you pick it up especially if it is vertical if it is not it could topple over and you could drop it 4 Repeat steps 2 and 3 for each bale to be loaded until the trailer is full...

Page 56: ...r shows the correct number of loaded bales Adjust it as needed To adjust the counter see section 5 6 5 2 4 Description of the automatic loading steps Figure 22 shows the automatic loading sequence for bales that were placed in vertical position and Figure 23 for bales placed in horizontal position l Steps 1 to 7 show how a bale is loaded l Step 8 shows how bales are placed side by side l Steps 9 t...

Page 57: ...Anderson Group Self loading Trailer Operator s Manual 57 Figure 22 Steps for Loading Vertical Bales ...

Page 58: ...58 Operator s Manual Self loading Trailer Anderson Group Figure 23 Steps for Loading Horizontal Bales ...

Page 59: ...tor s hydraulic controls In unloading mode the control screen will provide written instructions for the steps to follow when unloading To unload bales 1 Stop the trailer where you want to begin unloading bales 2 In the main menu select The following screen will appear Figure 24 Unloading Screen Step One NOTE Use the camera to see what is happening behind the trailer To activate the rear camera pre...

Page 60: ...move the trailer forward and use the hydraulic controls to activate the pusher 7 Continue moving the trailer forward until all the bales are unloaded and then press The following screen will appear Figure 26 Unloading Screen Step Three 8 Lower the platform into its original position and then press Automatically l The pusher will return to the front of the trailer l The rear stoppers will be raised...

Page 61: ...damage it or cause an accident NOTE Make sure the hand brake is not activated before moving the trailer Bales must only be loaded in automatic mode However manual mode can be used to finish any tasks that could not be done solely in automatic mode for reasons such as a defective sensor To carry out these operations in manual mode 1 In the main menu press The following screen will appear Figure 27 ...

Page 62: ...nual Functions Table 10 Description of the Manual Functions Function Description 1 Opens and closes the grabber 2 Extends and retracts pivot 1 on the loading arm 3 Raises and lowers the loading arm 4 Moves the loading arm forward and backward on the shock absorber slide 5 Extends and retracts the loading arm 6 Moves the pusher forward and backward 7 Extends and retracts pivot 3 on the loading arm ...

Page 63: ...en press One of the following screens will appear depending on the bale position that was selected Figure 29 Loading Arm Angle and Grabber Pressure Adjustment Screen 2 Press or under value 1 to adjust the loading arm angle in relation to the trailer The angle is in degrees 3 Press or under value 2 to adjust the pressure exerted by the grabber on the bale The pressure is in psi or bar 4 To adjust t...

Page 64: ...tings menu press OR On the loading screen press The following screen will appear Figure 30 Bale Counter Screen 2 Press or to adjust the number of bales 3 Press to return to the settings menu 5 6 2 Correcting the client bale counter To modify the bale counter for a client ...

Page 65: ...6 3 Exporting the client bale counter data All the client bale counter data can be exported to CSV format To export counter data 1 Remove the protective cap from the USB port on the control box see Figure 2 and insert a USB key 2 Press EXPORT in the bottom right corner of the screen to begin the export 3 When a message pops up to indicate that the export is complete remove the USB key The name of ...

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Page 67: ...raulic controls allowing you to manually operate the trailer s various components These controls must be used for maintenance and diagnostic purposes only The hydraulic controls must never be used if the trailer can be put in motion Before using the hydraulic controls ensure that no one will operate the controls at the same time on the tractor ...

Page 68: ...tends and retracts pivot 1 on the loading arm 3 Raises and lowers the loading arm 4 Moves the loading arm forward and backward on the shock absorber slide 5 Extends and retracts the loading arm 6 Moves the pusher forward and backward 7 Extends and retracts pivot 3 on the loading arm 8 Pivots pivot 2 on the loading arm clockwise and counter clockwise 9 Raises and lowers the rear stoppers ...

Page 69: ...ignal is being emitted To check that a sensor is working properly 1 In the main menu press to enter manual mode 2 Using or perform an operation that should activate the sensor that needs to be checked see Table 7 3 Press once the operation is complete and check that the box for the sensor is green Figure 33 Sensor Status Screen If a sensor stops working properly while the trailer is in use the ope...

Page 70: ...LS_P1_E1 Detects when pivot 1 is positioned for vertical bales Figure 35 MC050 C1P16 LS_P1_E2 Detects when pivot 1 is positioned for hori zontal bales Figure 35 MC050 C1P17 LS_P1_R Detects when pivot 1 is retracted Figure 36 MC050 C1P18 LS_P3_E Detects when pivot 3 is in open position Figure 36 MC050 C1P19 LS_P3_R Detects when pivot 3 is in closed position Figure 36 MC050 C1P23 LS_PO_E Detects whe...

Page 71: ...rber slide is in rear position Figure 35 IOX024 C2P02 LS_BR_M Detects when the arm is extended Figure 36 MC050 C1P06 Pressure switch T Detects when there is 1 000 psi of pressure on the hydraulic connection to the tractor return side Figure 38 MC050 C1P07 Pressure switch P Detects when there is 200 psi of pressure on the hydraulic connection to the tractor return side Figure 38 MC050 C1P29 LS pres...

Page 72: ...72 Operator s Manual Self loading Trailer Anderson Group Figure 36 Locations of the Pivot and Arm Extension Sensors Figure 37 Locations of the Pusher Middle Position Sensors ...

Page 73: ...Anderson Group Self loading Trailer Operator s Manual 73 Figure 38 Location of the Pusher Rear Position Sensor Figure 39 Locations of the Pressure and Arm Angle Sensors ...

Page 74: ...on distance to 6 mm 3 8 in A sensor is not working Replace the defective sensor as soon as possible You can still complete the operation that is underway as follows l If the various trailer components are in the correct positions to resume the operation press The operation will continue normally l If certain trailer components are not properly positioned complete the operation in manual mode If yo...

Page 75: ...d and is not achieving the desired force There are leaks inside the cylinder Replace the cylinder piston seals One of the cylinders does not have the recommended pressure or flow rate The mechanical stops on the main valve are not adjusted properly Adjust the mechanical stops on the manual arms of the main hydraulic valve to allow for maximum movement The hydraulic unit is leaking oil The seals in...

Page 76: ...t the grabbing pressure see Adjusting the loading arm angle and grabbing pressure on page 63 When bales are loaded on the plat form they get too jammed together The selected bale format is incorrect Select the correct bale format see Selecting the bale dimensions and number of rows on page 52 For any other problems please contact your dealer or our technical service department ...

Page 77: ...ce l Let the hoses and other hydraulic components cool before beginning maintenance l Follow the recommended maintenance intervals Before doing any repairs maintenance or cleaning turn off the tractor engine and remove the key from the ignition Never perform maintenance while the machine is running Dispose of used oil and filters in accordance with current standards Safety stand A safety stand is ...

Page 78: ... the platform as high as possible 2 Place the stand on the cylinder rod as shown in Figure 41 3 Insert the locking pin in the hole and insert the cotter pin to keep it in place 4 Slowly lower the platform until its weight is resting on the stand Figure 41 Setting Up the Safety Stand Ensure that you do not crush the stand ...

Page 79: ...sks and their required intervals which will be covered in the following sections Table 14 Maintenance Schedule Remove any accumulated debris hay dust etc X See section 7 10 Check the tire pressure X X See section 7 6 Check that the lug nuts are tight X X See section 7 7 Check that the hubcaps are attached securely X See section 7 7 Check the wheel bearing play X X See section 7 7 Lubricate the whe...

Page 80: ...r X See section 7 8 Adjust the brake slack X See section 7 8 Lubricate the cyl inder joints X See section 7 2 Lubricate the tan dem axle pivots 4 X See section 7 2 Lubricate the drawbar pivot 1 X See section 7 2 Lubricate the wheel bearings 2 X See section 7 2 Lubricate the bearings X See section 7 2 Lubricate the transmission chains X See section 7 2 ...

Page 81: ...e high pressure oil filter cartridge X See section 7 9 Adjust the pusher transmission chain tension X X See section 7 4 Adjust the con veyor chain ten sion X X See section 7 3 Adjust the shock absorber slide chain tension X X See section 7 5 7 2 Lubrication Your self loading trailer must be lubricated using a gun in various places indicated by the sticker in the following figure ...

Page 82: ...erson Group recommends using synthetic grease Table 15 Lubrication Frequency Part number of lubrication points Every 50 hours of use Tandem axle pivots 4 Drawbar pivot 1 All other pivots 17 All cylinder joints 22 All bearings 6 All chains 3 Every 6 months Wheel bearings 2 Figure 43 Tandem Axle Pivots ...

Page 83: ...Anderson Group Self loading Trailer Operator s Manual 83 Figure 44 Platform Lubrication Points Figure 45 Drawbar Lubrication Points ...

Page 84: ...84 Operator s Manual Self loading Trailer Anderson Group Figure 46 Pusher Chain Bearings Figure 47 Pusher Transmission Chain Bearings ...

Page 85: ...Anderson Group Self loading Trailer Operator s Manual 85 Figure 48 Rear Stopper Pivots Figure 49 Loading Arm Lubrication Points ...

Page 86: ...to adjust the pusher chain tension To adjust the chain tension 1 Loosen the eight bolts on both sides of the chain box A Figure 51 2 Tighten the two nuts on the tension bolts on the end of the box B Figure 51 until the correct tension is reached Tighten the two tension bolts an equal amount ensuring that the visible parts of both bolts are the same length 3 Tighten the eight bolts on both sides of...

Page 87: ...hereafter you will need to adjust the pusher transmission chain tension To adjust the chain tension 1 Loosen the four bolts on the side of the transmission A Figure 52 2 Tighten the nut on the tension bolt underneath the transmission B Figure 52 until the correct tension is reached 3 Tighten the four bolts on the side of the transmission A Figure 52 Figure 52 Adjusting the Pusher Transmission Chai...

Page 88: ...ure before each use The pressure should be 3 1 bar 45 psi 7 7 Maintaining and adjusting the axles 7 7 1 Assembling and attaching the wheels Your trailer axles have washer nuts model with the optional brakes or tapered nuts model without the optional brakes as shown in Figure 54 Table 16 shows the correct tightening torque for the socket and wheel stud dimensions The last two columns in Table 16 sh...

Page 89: ... mm M18 x 1 5 270 20 0 N m 200 15 0 lb ft 450 mm 18 in 60 kg 132 lb 30 mm M20 x 1 5 350 30 0 N m 258 22 0 lb ft 600 mm 24 in 60 kg 132 lb 1 1 16 in 5 8 18 270 20 0 N m 200 15 0 lb ft 450 mm 18 in 60 kg 132 lb 7 7 2 Tightening the lug nuts Using a torque wrench the nuts must be gradually tightened one after another in the order shown in Figure 55 Figure 55 Order for Tightening the Nuts ...

Page 90: ... to apply to each nut 7 7 3 Checking that the hubcaps are secure Regularly check that the hubcaps are firmly in place and are in perfect condition Immediately replace missing or damaged hubcaps to prevent dirt from getting inside the hub which could damage the bearings l For pop on hubcaps visually check that they are all the way on l For hubcaps with screws replace the gasket each time the hubcap...

Page 91: ...o make it easier to feel the play and see what you are adjusting 2 Remove the hubcap 3 Remove the cotter pin or hair pin clip from the castle nut 4 Tighten the castle nut right hand threads to take up all the internal play The tapered roller bearings will be firmly in contact with the hub shoulders support ring spindle and castle nut and the rotation of the hub or wheel will drag slightly 5 Loosen...

Page 92: ...ing Components Component 1 Spindle 2 Oil seal 3 Inner bearing 112 Inner bearing grease retainer 5 Hub 6 Outer bearing grease retainer 7 Outer bearing 8 Castle nut 9 Hair pin clip or cotter pin 10 Hubcap gasket 11 Hubcap 12 Hubcap screws 7 7 6 Lubricating the wheel bearings Lubricate the wheel bearings ...

Page 93: ...the ground 3 Remove the wheel and release the brake NOTE Make sure that the vehicle is completely immobilized 4 Remove the hubcap 5 Remove the cotter pin or hair pin clip from the castle nut and then remove the castle nut 6 Remove the hub drum assembly with a hub puller if necessary the outer races the grease seals inside the hub depending on the model the inner race and the small bearing cage 7 I...

Page 94: ...e or rollers which could damage the bearing 5 Apply a coat of grease 15 mm for small axles 20 mm for large axles all the way around and across the outer races of the large and small bearings that remained in the hub For hubs without a grease retainer put a generous amount of grease in the centre of the hub bore 6 Slide the hub drum assembly onto the spindle and brake shoes keeping it perfectly cen...

Page 95: ...areful to avoid mixing up their parts To replace the wheel bearings 1 Remove the wheel bearings as described in section 7 7 6 2 Remove the outer races of the bearings which are inside the hub see Figure 59 NOTE Note the positions of the outer races and grease retainers for reassembly NOTE If the axle has grease retainers they will come out at the same time as the outer races and will be have been ...

Page 96: ...Perform a final check Figure 59 Outer Race Figure 60 Inserting New Outer Races 7 8 Maintaining and adjusting the brakes available as an option 7 8 1 Checking the brakes when getting started When getting started and after the first loaded run check that the brakes are working properly l Check that the actuators and return springs are secured and check the forward and return travel of the cylinders ...

Page 97: ...f needed l If the cam bearings have lubrication fittings lubricate them see Figure 62 Use a moderate amount to avoid getting any grease on the linings or drums l Carry out the same checks as when getting started and after doing the first loaded run section 7 8 1 Figure 61 Brake Inspection Window 7 8 3 Adjusting the brake clearance You will need to take up the slack when the push rod stroke is appr...

Page 98: ...ining has reached the minimum thickness Use this opportunity to lubricate the wheel bearings see section 7 7 6 Table 18 Minimum Lining Thickness Brake type Dimensions inside diameter of the drum x thickness of the lining Minimum lining thickness mm 356 E 350 x 60 2 359 E 350 x 90 2 412 E 406 x 120 5 See section 7 7 5 and section 7 7 6 for how to disassemble and reassemble the wheel hub as well as ...

Page 99: ...on the drums and shoe linings For brakes with a centre the shoes before 1 Once the hub drum brake assembly has been reassembled slacken the nut slightly and engage the brake in the correct direction the direction of the cylinder stroke by manually pulling the lever NOTE To make it easier you can put a tube handle on the lever see Figure 63 The shoes will then make contact with the drum 2 Tighten t...

Page 100: ...Pressure Filter 7 10 Cleaning At the end of each day using the trailer ensure that the hydraulic valve and platform rollers are clean Any debris hay dust and mud that has accumulated on or in these components can prevent them from working properly 7 11 Storage If you do not plan on using the trailer for a long period store it in a place with a flat surface For your safety chock the wheels to preve...

Page 101: ...ANDERSON GROUP 5125 De la Plaisance Chesterville QC CANADA G0P 1J0 Email service grpanderson com Phone 1 819 382 2952 Fax 1 819 382 2218 www grpanderson com ...

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