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6. Ener-G-NET

 Control Setup & Adjustment

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Ener-G-NET features two distinct programming areas: 

User Modes 

and

 

Installer Settings

User Modes

 consist of three end-user functional 

modes, while 

Installer Settings

 are primarily accessed upon initial setup 

to specify critical operating parameters. Ener-G-NET factory defaults 

allow traditional operation suitable for most homes. To optimize the 

control setup, reference the tables below.

Temperature settings above 120° F can create a 

scald hazard.

Mode 

Indicators

User 

Modes

Installer 

Settings

LED 

Display

User Mode

Code

Description

Standard

Efficiency

Vacation

Setting

Code

Description

Range

Temperature

Domestic hot water setpoint.  Default is 120°F

90-150

Differential

Domestic hot water temperature drop before call for heat.  Default is 10°F.

5,10*

Post-Purge

Early boiler shutoff prior to hot water setpoint. Circulator runs until setpoint. Default is 0°F.

0,4,8**

Priority

Temporarily cancels space heat to maxmize available energy for hot water. Default is 'n'.

y/n

Capacity

Water heater capacity; select appropriate size for proper operation.  Default is 41 Gallons.

26,41,60,80,120

BTU Transfer

Real-time BTU transfer estimate in 1000 BTU/Hr increments.  Diagnostic readout only.

0-199MBH/Hr

*Available in Standard Mode only.

**Available only when Differential setting is 10.

Error

Code

Description

Potential Causes***

Temp Sensor

Temperature sensor (thermistor) fault.

Sensor unplugged

Sensor damaged

Overheating

Domestic hot water temperature has exceeded maximum setpoint.

Error in boiler plumbing

Zone valve stuck open

Leak in sensor well

Slow Heating

Unit has taken over 60 minutes to reach hot water setpoint or cannot reach setpoint.

Faulty equipment

Fouled heat exchanger

No fuel

Water Alarm

Standing water detected.

Standing water 

***See Troubleshooting section for additional information

Indicator

Code

Description

Startup Test

Idle

Heating

On-Demand sensing reduces fuel consumption by limiting boiler operation during idle periods.

Traditional operation within preset temperature differential using a low and high limit.

Displayed briefly during intial powerup to test LED display segments.

Reduced temperature setting minimizes boiler operation during anticipaated periods of non-use.

User Modes

 are used to select from three distinct operational modes.  To select, press the green 

MODE

 button and press again to cycle through the three 

available modes.  A green dot illuminates to display the current mode.

Installer Settings

 are used to adjust functional operating parameters.  To adjust, press and hold the 

SET

 button until the Temperature setting appears.  

Cycle through settings by depressing the 

SET

 button and using the 

 and ▲ buttons to change the settings.

Diagnostic Error Codes

 display a visual indicator and sound an alarm if a fault is detected.  Codes clear automatically when corrected or can be reset by 

interrupting power to the control for 5 seconds. To silence an alarm, depress the ▼ on the keypad.

Operating Indicators

 are used

 

to

 

display operational and functional status. Water sensor temperature may be shown for 30 seconds by pressing 

the ▲ button.

Static numeric 

[setpoint]

 readout (factory default shown) indicates domestic hot water setpoint.

Alternating 

On

 and 

[Setpoint]

 is displayed during a heating cycle while the circulator pump contacts are closed.

Summary of Contents for HYDROMAX HM-41L

Page 1: ...IONAL ELECTRIC CODE AS APPLICABLE THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE...

Page 2: ...her zone This means that if all space heating zones call for hot boiler water at the same time the water heater may not be supplied with enough hot boiler water to recover adequately The delivery of d...

Page 3: ...er Inlet Retaining Screws 2 Heat Trap Boiler Supply Hot Water Outlet 15 10 5 0 0 2 4 6 8 Head Loss Feet Flow Gallons Per Minute HYDROMAX Components 2 Piece Cover Removal and Installation Heat Exchange...

Page 4: ...code Do not drill puncture or otherwise penetrate the steel outer tank shell Do not screw pipe hangers or other hardware into the exterior of the tank BOILER PIPING 1 Plumb the circulator or zone val...

Page 5: ...t wiring which is external to the water heater jacket when all panels are in place and which is part of the appliance shall be protected by metal conduit metal clad cable or raceways Power Limited Cir...

Page 6: ...GE WHITE BLACK BLUE BLUE VIOLET VIOLET POWER BURNER PUMP PRIORITY Multi Zone Control Using Post Purge L1 L2 TO BOILER X X BOILERMATE CIRCULATOR HEATING CIRCULATOR ORANGE ORANGE WHITE BLACK BLUE BLUE V...

Page 7: ...n Leak in sensor well Slow Heating Unit has taken over 60 minutes to reach hot water setpoint or cannot reach setpoint Faulty equipment Fouled heat exchanger No fuel Water Alarm Standing water detecte...

Page 8: ...TRANSFORMER L1 L2 4 Wire AQUASTAT Boiler Control Input HYDROMAX CIRCULATOR OR ZONE VALVE DHW ZONE AQUASTAT HYDROMAX CIRCULATOR COIL 2 3 1 4 6 5 HONEYWELL R4222D 1013 OR EQUIVALENT DPDT RELAY T C1 L2...

Page 9: ...faucet 1 Poor water quality 2 Sediment or suspended particles 1 Have water tested for contaminants 2 Install sediment filter purge unit more often to avoid future problems Boiler will not operate when...

Page 10: ...obtained at the place of purchase Use proper safety equipment when installing EXPLOSION HAZARD The pressure of the heat transfer medium must be limited to a maximum of 30 psig by an approved safety or...

Page 11: ...G NET Digital Temperature Control 5 940R2 940R2 Temperature Sensor Thermistor 2704 259 2704 259 Water Sensor 2704 495 2704 495 Mechanical Temperature Control 6 2704 093 2704 093 Universal 10K Sensor...

Page 12: ...ET AMTROL AMTROL logo Therm X Trol and EXTROL are registered trademarks of AMTROL Inc and affiliates in the U S and elsewhere All rights reserved 1400 Division Road West Warwick RI 02893 T 401 884 630...

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