background image

IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE 

 

FOLLOWING INSTRUCTIONS.

DO NOT LIFT OR CARRY WATER HEATER BY THE TOP COVER. WATER HEATER DAMAGE OR PERSONAL 

INJURY MAY OCCUR IF THE COVER BECOMES DETACHED.
READ CAREFULLY THE PRODUCT INSTALLATION, OPERATING AND MAINTENANCE MANUAL.  FAILURE 

TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL 

INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY.  THIS PRODUCT MUST BE INSTALLED 

BY A QUALIFIED PROFESSIONAL.  FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS. IN THE 

ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL 

ELECTRIC CODE, AS APPLICABLE.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER 

HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL 

INJURY AS WELL AS PROPERTY DAMAGE.

The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class of 1, as 

listed in Clinical Toxicology of Commercial Products, 5th edition. The pressure of the heat transfer 

medium must be limited to 30 PSIG by an approved safety or relief valve.

9040-694 (10/11)

1400 Division Road, West Warwick, RI 02893    T: 401.884.6300    F: 401.885.2567    www.amtrol.com

PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY

INSTALLER: LEAVE THIS MANUAL WITH THE OWNER

Models Covered:

HM-41Z & HM-80Z (Mechanical Control)

HM-41L & HM-80L (Ener-G-NET™ Digital Control)

INSTALLATION & OPERATION INSTRUCTIONS

HYDROMAX

INDIRECT-FIRED WATER HEATERS

Summary of Contents for HYDROMAX HM-41L

Page 1: ...IONAL ELECTRIC CODE AS APPLICABLE THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE...

Page 2: ...her zone This means that if all space heating zones call for hot boiler water at the same time the water heater may not be supplied with enough hot boiler water to recover adequately The delivery of d...

Page 3: ...er Inlet Retaining Screws 2 Heat Trap Boiler Supply Hot Water Outlet 15 10 5 0 0 2 4 6 8 Head Loss Feet Flow Gallons Per Minute HYDROMAX Components 2 Piece Cover Removal and Installation Heat Exchange...

Page 4: ...code Do not drill puncture or otherwise penetrate the steel outer tank shell Do not screw pipe hangers or other hardware into the exterior of the tank BOILER PIPING 1 Plumb the circulator or zone val...

Page 5: ...t wiring which is external to the water heater jacket when all panels are in place and which is part of the appliance shall be protected by metal conduit metal clad cable or raceways Power Limited Cir...

Page 6: ...GE WHITE BLACK BLUE BLUE VIOLET VIOLET POWER BURNER PUMP PRIORITY Multi Zone Control Using Post Purge L1 L2 TO BOILER X X BOILERMATE CIRCULATOR HEATING CIRCULATOR ORANGE ORANGE WHITE BLACK BLUE BLUE V...

Page 7: ...n Leak in sensor well Slow Heating Unit has taken over 60 minutes to reach hot water setpoint or cannot reach setpoint Faulty equipment Fouled heat exchanger No fuel Water Alarm Standing water detecte...

Page 8: ...TRANSFORMER L1 L2 4 Wire AQUASTAT Boiler Control Input HYDROMAX CIRCULATOR OR ZONE VALVE DHW ZONE AQUASTAT HYDROMAX CIRCULATOR COIL 2 3 1 4 6 5 HONEYWELL R4222D 1013 OR EQUIVALENT DPDT RELAY T C1 L2...

Page 9: ...faucet 1 Poor water quality 2 Sediment or suspended particles 1 Have water tested for contaminants 2 Install sediment filter purge unit more often to avoid future problems Boiler will not operate when...

Page 10: ...obtained at the place of purchase Use proper safety equipment when installing EXPLOSION HAZARD The pressure of the heat transfer medium must be limited to a maximum of 30 psig by an approved safety or...

Page 11: ...G NET Digital Temperature Control 5 940R2 940R2 Temperature Sensor Thermistor 2704 259 2704 259 Water Sensor 2704 495 2704 495 Mechanical Temperature Control 6 2704 093 2704 093 Universal 10K Sensor...

Page 12: ...ET AMTROL AMTROL logo Therm X Trol and EXTROL are registered trademarks of AMTROL Inc and affiliates in the U S and elsewhere All rights reserved 1400 Division Road West Warwick RI 02893 T 401 884 630...

Reviews: