background image

5. Ener-G-NET

 Wiring

-5-

Ener-G-NET incorporates all of the temperature sensing and control necessary for 

HYDROMAX™ operation. Built-in switching relays may be wired to operate the boiler 

control and circulator pump or zone valve. The diagram below illustrates these internal 

switching functions.

Examples of common wiring scenarios are provided on the following page.

After wiring is complete, insert the white temperature sensor (thermistor) plug into the receptacle at the base of the digital control. 

Select the plug marked CIRCULATOR or ZONE VALVE based on the application. Zone valves can be slow actuating. Therefore, 

the zone valve sensor contains a built-in temperature offset to account for the time it takes the zone valve to fully close. This results 

in potable water temperature that is representative of the digital control temperature set point. This is why it is important to install 

the correct sensor into the digital control. See Page 2 for information regarding the selection of a circulator or zone valve.

NOTE:

 This sensor should not be the primary means of water detection. US PATENT NO: 7,671,754 and other patents pending.

NOTE:

 Line-voltage and safety-circuit wiring which is external to the water heater jacket when all panels are in place, and which 

is part of the appliance, shall be protected by metal conduit, metal-clad cable or raceways. “Power Limited Circuit Cable” needed 

not be provided with the protection specified above if it is securely fastened to the appliance jacket and follows the contour of the 

appliance jacket. Thermoelectric wiring shall be exempt from this provision.

NOTE:

 Strain relief shall be provided for all conductors leaving an enclosure. For low-voltage wiring, strain relief at the point of exit 

from an enclosure is not necessary if, by wire location or support, protection is provided against accidental strain.

NOTE:

 For models equipped with a water sensor, the water sensor should be placed flat on the floor in a low-traffic area. On a 

regular basis, verify that the water sensor is functioning properly by placing the orange puck in a water puddle or insert a coin 

between the two electrodes and listen for audible alarm.

Normally Open

Close on call for hot water

Post-Purge function

Front Panel

Control

Screws (4)

Wiring Cover

Ground Screw

Conduit Holes (3)

Normally Open

Close on call for hot water

Normally Closed

Open on call for hot water

Priority function

Constant 24VAC or 120VAC

Power In

{

{

{

{

ORANGE

ORANGE

BLUE

BLUE

VIOLET

VIOLET

WHITE

BLACK

Water

Sensor Plug

Temperature

Sensor Plug

Water 

Sensor

Summary of Contents for HYDROMAX HM-41L

Page 1: ...IONAL ELECTRIC CODE AS APPLICABLE THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE...

Page 2: ...her zone This means that if all space heating zones call for hot boiler water at the same time the water heater may not be supplied with enough hot boiler water to recover adequately The delivery of d...

Page 3: ...er Inlet Retaining Screws 2 Heat Trap Boiler Supply Hot Water Outlet 15 10 5 0 0 2 4 6 8 Head Loss Feet Flow Gallons Per Minute HYDROMAX Components 2 Piece Cover Removal and Installation Heat Exchange...

Page 4: ...code Do not drill puncture or otherwise penetrate the steel outer tank shell Do not screw pipe hangers or other hardware into the exterior of the tank BOILER PIPING 1 Plumb the circulator or zone val...

Page 5: ...t wiring which is external to the water heater jacket when all panels are in place and which is part of the appliance shall be protected by metal conduit metal clad cable or raceways Power Limited Cir...

Page 6: ...GE WHITE BLACK BLUE BLUE VIOLET VIOLET POWER BURNER PUMP PRIORITY Multi Zone Control Using Post Purge L1 L2 TO BOILER X X BOILERMATE CIRCULATOR HEATING CIRCULATOR ORANGE ORANGE WHITE BLACK BLUE BLUE V...

Page 7: ...n Leak in sensor well Slow Heating Unit has taken over 60 minutes to reach hot water setpoint or cannot reach setpoint Faulty equipment Fouled heat exchanger No fuel Water Alarm Standing water detecte...

Page 8: ...TRANSFORMER L1 L2 4 Wire AQUASTAT Boiler Control Input HYDROMAX CIRCULATOR OR ZONE VALVE DHW ZONE AQUASTAT HYDROMAX CIRCULATOR COIL 2 3 1 4 6 5 HONEYWELL R4222D 1013 OR EQUIVALENT DPDT RELAY T C1 L2...

Page 9: ...faucet 1 Poor water quality 2 Sediment or suspended particles 1 Have water tested for contaminants 2 Install sediment filter purge unit more often to avoid future problems Boiler will not operate when...

Page 10: ...obtained at the place of purchase Use proper safety equipment when installing EXPLOSION HAZARD The pressure of the heat transfer medium must be limited to a maximum of 30 psig by an approved safety or...

Page 11: ...G NET Digital Temperature Control 5 940R2 940R2 Temperature Sensor Thermistor 2704 259 2704 259 Water Sensor 2704 495 2704 495 Mechanical Temperature Control 6 2704 093 2704 093 Universal 10K Sensor...

Page 12: ...ET AMTROL AMTROL logo Therm X Trol and EXTROL are registered trademarks of AMTROL Inc and affiliates in the U S and elsewhere All rights reserved 1400 Division Road West Warwick RI 02893 T 401 884 630...

Reviews: