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7. Mechanical Aquastat Wiring Diagrams

Common wiring diagrams are shown below. Select the appropriate diagram for the application. Diagrams are popular examples 

only. If your application is not shown, contact Amtrol Technical Support at 401.535.1216.

 

AQUASTAT

 HYDROMAX

®

CIRCULATOR

COIL

2

3

1

4

6

5

HONEYWELL

R4222D 1013

OR EQUIVALENT

DPDT RELAY

WHEN NO “ZR” TERMINAL IS AVAILABLE

GO TO THE SUPPLY SIDE OF THE HI LIMIT

L1

L1

ZR

Typical Oil Burner (Non-Priority)

 

AQUASTAT

3-Wire

ZONE VALVE

24VAC

END

SWITCH

TRANSFORMER

L1

L2

 AQUASTAT

Multi-Zone Control

HYDROMAX

®

CIRCULATOR

OR ZONE VALVE

DHW ZONE

L1

L2

TO BOILER

X

X

 

AQUASTAT

 HYDROMAX

®

CIRCULATOR

COIL

2

3

1

4

6

5

HONEYWELL

R4222D 1013

OR EQUIVALENT

DPDT RELAY

Z

W

L1

L2

B

Typical Gas Valves (Non-Priority)

 AQUASTAT

ZONE VALVE

MOTOR

24VAC

END

SWITCH

TRANSFORMER

L1

L2

4-Wire

 AQUASTAT

Boiler Control Input

HYDROMAX

®

CIRCULATOR

OR ZONE VALVE

DHW ZONE

Boiler Controls

Zone Valves

Universal Sensor Kit

Other Applications

 

AQUASTAT

SENSOR BULB

(REMOVE)

BOILER CONTROL

EXTENSION

CABLE

PLUG

UNIVERSAL SENSOR

IN SENSOR WELL

HYDROMAX

®

BOILER

DHW

Installing Universal 10K Ohm Sensor Kit

HYDROMAX models with a mechanical aquastat 

include a universal temperature sensor kit allowing 

HYDROMAX to be used with any boiler control featuring 

a standard “10K” DHW thermisor input (10,000 Ohms 

at 77°F). When installed, domestic water temperature is 

regulated by the boiler and the HYDROMAX aquastat is 

not used.

1.  Unscrew and remove copper sensor bulb from  

  sensor well.

2.  Insert Universal Sensor to bottom of sensor well.

3.  Plug Universal Sensor into Extension cable.

4.  Connect wire leads to DHW input terminals on  

  boiler control.

Summary of Contents for HYDROMAX HM-41

Page 1: ...The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Products 5th edition The pressure of the heat trans...

Page 2: ...t the same time the water heater may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Page 3: ...etaining Screws 2 Heat Trap Boiler Supply Hot Water Outlet 15 10 5 0 0 2 4 6 8 Head Loss Feet Flow Gallons Per Minute HYDROMAX Components Single Wall Shown Two Piece Cover Removal and Installation Hea...

Page 4: ...rwise penetrate the steel outer tank shell Do not screw pipe hangers or other hardware into the exterior of the tank BOILER PIPING 1 Plumb the circulator or zone valve on the BOILER SUPPLY line 2 Pipe...

Page 5: ...duit metal clad cable or raceways Power Limited Circuit Cable needed not be provided with the protection specified above if it is securely fastened to the appliance jacket and follows the contour of t...

Page 6: ...B C1 C2 L2 ORANGE ORANGE WHITE BLACK BLUE BLUE VIOLET VIOLET POWER BURNER PUMP PRIORITY HYDROMAX CIRCULATOR HEATING CIRCULATOR L1 B B2 Z W C1 C2 L2 Millivolt HYDROMAX CIRCULATOR HEATING CIRCULATOR ORA...

Page 7: ...capacity select appropriate size for proper operation Default is 41 Gallons 26 41 60 80 120 BTU Transfer Real time BTU transfer estimate in 1000 BTU Hr increments Diagnostic readout only 0 199MBH Hr A...

Page 8: ...l Gas Valves Non Priority AQUASTAT ZONE VALVE MOTOR 24VAC END SWITCH TRANSFORMER L1 L2 4 Wire AQUASTAT Boiler Control Input HYDROMAX CIRCULATOR OR ZONE VALVE DHW ZONE Boiler Controls Zone Valves Unive...

Page 9: ...faucet 1 Poor water quality 2 Sediment or suspended particles 1 Have water tested for contaminants 2 Install sediment filter purge unit more often to avoid future problems Boiler will not operate whe...

Page 10: ...obtained at the place of purchase Use proper safety equipment when installing EXPLOSION HAZARD The pressure of the heat transfer medium must be limited to a maximum of 30 psig by an approved safety or...

Page 11: ...ing Panel Mechanical Control 4 2704R498 2704R498 Ener G NET Digital Temperature Control 5 940R2 940R2 Temperature Sensor Thermistor 2704 259 2704 259 Mechanical Temperature Control 6 2704 093 2704 093...

Page 12: ...2015 AMTROL Inc Part 9040 694 11 15 1400 Division Road West Warwick RI 02893 USA T 800 426 8765 F 800 293 1519 www amtrol com...

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