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4. HYDROMAX

®

 Plumbing

DOMESTIC WATER PIPING

1.

 Connect the cold water supply to the pipe labeled 

 

COLD WATER.

2.

 Connect the HOT WATER piping to the domestic hot 

 

water system.

3.

 When all domestic water piping is complete, open the cold water 

supply and allow some water to enter the tank.  Look and listen 

for signs of leaks and repair as necessary before continuing.

Note:

 If installing on a city supply, a properly sized thermal expansion 

tank is required and should be installed in accordance with the 

product installation manual.

Note:

 If a water heater is installed in a closed water supply system, 

such as one having a back-flow preventer in the cold water supply, 

means shall be provided to control thermal expansion. Contact 

the water supplier or local plumbing inspector on how to control  

this situation.

Note:

 If an external electrical source is utilized, the appliance, when 

installed,must be electrically grounded in accordance with local 

codes or, in the absence of local codes, with the National Electrical 

Code, ANSI/NFPA 70.

Note:

 The thermostat is adjusted to 120°F when shipped from  

the factory.

4.

 Install the blowdown tube on the T&P relief valve outlet.  

Plumb to within 6 inches above a floor drain or as directed by  

plumbing code.

Do not drill, puncture or otherwise 

penetrate the steel outer tank shell. 

Do not screw pipe hangers or other hardware into the 

exterior of the tank.

BOILER PIPING

1.

  Plumb the circulator or zone valve on the BOILER 

 

SUPPLY line.

2.

  Pipe the BOILER RETURN connection to the boiler return line.

Be sure the return line is NOT 

plumbed to the suction side of any 

heating circulators.  This may require moving the heating 

circulator off the boiler tapping on packaged boilers.  

Failure to do so will result in overheating and tank 

damage when the heating system is in operation.

3.

 Install a weighted flow check on the boiler return line.  This is 

not necessary on systems utilizing a zone valve to control the 

water heater temperature.

4.

 After completing the boiler piping, slowly open the boiler fill 

valve and pressurize the water heater loop.  Check for leaks 

and repair as necessary. Proceed to the appropriate wiring 

section in this manual.

 

EXPLOSION HAZARD.

 Do not install to 

a high pressure steam boiler (greater 

than 15 psig). An explosion could occur.

LEFT SIDE . . . . . . . . . . . 1"

RIGHT SIDE. . . . . . . . . . 1"

TOP  . . . . . . . . . . . . . . . . 9"

REAR . . . . . . . . . . . . . . . 1"

FLOOR. . . . . . . . . . . . . . 0"

FRONT. . . . . . . . . . . . . . 1"

Clearance From Combustible Surfaces

LEFT. . . . . . . . . . . . . . . 12"

RIGHT  . . . . . . . . . . . . . 12"

FRONT. . . . . . . . . . . . . 30"

HEAD ROOM. . . . . . . 36"

REAR . . . . . . . . . . . . . . 1"

Recommended Clearance for Servicing

PIPING USING ZONE VALVE

REAR VIEW (FOR CLARITY)

DRAIN

BLOWDOWN 

TUBE

CONTROL 

PANEL

TOP 

COVER (2)

PIPING 

CONNECTIONS

COMPONENT 

LOCATIONS

T&P VALVE

COLD 

SUPPLY

HOT

OUTLET

BOILER

RETURN

BOILER

SUPPLY

Double Wall Models

BOILER RETURN

Single Wall Models

BOILER SUPPLY

HOT

OUTLET

COLD 

SUPPLY

Summary of Contents for HYDROMAX HM-41

Page 1: ...The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Products 5th edition The pressure of the heat trans...

Page 2: ...t the same time the water heater may not be supplied with enough hot boiler water to recover adequately The delivery of domestic hot water will be diminished In many but not all cases this is not a pr...

Page 3: ...etaining Screws 2 Heat Trap Boiler Supply Hot Water Outlet 15 10 5 0 0 2 4 6 8 Head Loss Feet Flow Gallons Per Minute HYDROMAX Components Single Wall Shown Two Piece Cover Removal and Installation Hea...

Page 4: ...rwise penetrate the steel outer tank shell Do not screw pipe hangers or other hardware into the exterior of the tank BOILER PIPING 1 Plumb the circulator or zone valve on the BOILER SUPPLY line 2 Pipe...

Page 5: ...duit metal clad cable or raceways Power Limited Circuit Cable needed not be provided with the protection specified above if it is securely fastened to the appliance jacket and follows the contour of t...

Page 6: ...B C1 C2 L2 ORANGE ORANGE WHITE BLACK BLUE BLUE VIOLET VIOLET POWER BURNER PUMP PRIORITY HYDROMAX CIRCULATOR HEATING CIRCULATOR L1 B B2 Z W C1 C2 L2 Millivolt HYDROMAX CIRCULATOR HEATING CIRCULATOR ORA...

Page 7: ...capacity select appropriate size for proper operation Default is 41 Gallons 26 41 60 80 120 BTU Transfer Real time BTU transfer estimate in 1000 BTU Hr increments Diagnostic readout only 0 199MBH Hr A...

Page 8: ...l Gas Valves Non Priority AQUASTAT ZONE VALVE MOTOR 24VAC END SWITCH TRANSFORMER L1 L2 4 Wire AQUASTAT Boiler Control Input HYDROMAX CIRCULATOR OR ZONE VALVE DHW ZONE Boiler Controls Zone Valves Unive...

Page 9: ...faucet 1 Poor water quality 2 Sediment or suspended particles 1 Have water tested for contaminants 2 Install sediment filter purge unit more often to avoid future problems Boiler will not operate whe...

Page 10: ...obtained at the place of purchase Use proper safety equipment when installing EXPLOSION HAZARD The pressure of the heat transfer medium must be limited to a maximum of 30 psig by an approved safety or...

Page 11: ...ing Panel Mechanical Control 4 2704R498 2704R498 Ener G NET Digital Temperature Control 5 940R2 940R2 Temperature Sensor Thermistor 2704 259 2704 259 Mechanical Temperature Control 6 2704 093 2704 093...

Page 12: ...2015 AMTROL Inc Part 9040 694 11 15 1400 Division Road West Warwick RI 02893 USA T 800 426 8765 F 800 293 1519 www amtrol com...

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