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  30   

Preparing

 the label feeder for operation 

 

ALF19 Series 

4  Preparing the label feeder for operation 

 

4.1  Requirements for the installation site 

 

• The label feeder is designed exclusively for indoor use. 

• For optimal operation, the maximum permissible  
ambient temperature is 30°C. 

• For optimal operation, the maximum permissible relative  
humidity is 60%. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for ALF19 Series

Page 1: ...ALF19 Series Automatic Label Feeder ALF19 Series Operating Instructions...

Page 2: ...ies Document number 80018 AA Version 0 1 ALF19 Series ALF19 21 Manufacturer AMS Software Elektronik GmbH Lise Meitner Strasse 9 24941 Flensburg Germany Tel 49 461 90 39 80 Fax 49 461 90 39 85 0 info a...

Page 3: ...afety information 14 3 The label feeder at a glance 15 3 1 Scope of delivery 15 3 2 Short description of the device 15 3 3 Views 17 3 3 1 Label Feeder 17 3 3 2 Machine adapter 19 3 4 The control panel...

Page 4: ...roper disposal 52 9 Annex 53 9 1 Declaration of conformity 54 9 2 Repeatability test by the Fraunhofer Institute 56 9 3 Technical data 58 9 4 Spare parts list 60 9 5 Machine adapter table 61 9 6 Confi...

Page 5: ...ays be accessible to personnel Read these operating instructions carefully This is the only way to ensure safe use and a long service life of the label feeder Before you start work read the Safety cha...

Page 6: ...ng Text Unsorted listing Text Handling instructions Text Result of an instruction or an event Text Caption Safety first 10 Link to another chapter or section of these operating instructions Bold type...

Page 7: ...About these operating instructions 7 ALF19 Series 1 3 List of abbreviations Abbreviation Term ALF Automatic Label Feeder SIO Serial input output...

Page 8: ...tor Cur2 Parameter in the submenu that defines the amperage for the winding motor Dec1 Parameter in the submenu that defines the deceleration of the label transport Dec2 Parameter in the submenu that...

Page 9: ...ecifies the conveyor speed Speed 2 Parameter in the submenu that defines the winding speed of the empty label cylinder Step Parameter in the submenu that defines the length of the manual feed of the l...

Page 10: ...pick up position in a pick and place machine Any use beyond the intended use is considered improper 2 3 Operator responsibility The operator is responsible for the following measures Ensuring complian...

Page 11: ...ury Caution Type and source of the hazard Failure to observe this warning can lead to minor to moderate injury Measure to avoid the damage Warning of property damage In addition to the warning notices...

Page 12: ...12 Safety first ALF19 Series General notes General notes containing important information are also used Note This note contains important information Tools or aids Tool or aid...

Page 13: ...ns there should be a malfunction on a label feeder we will carry out the service in the shortest possible time Caution Danger from the use of insufficiently trained or unauthorised personnel A lack of...

Page 14: ...ded use Observe the instructions and warnings in the respective chapters Comply with the requirements for the installation site 30 Provide a power supply according to the information in the technical...

Page 15: ...perating instructions German 1 translation of the original operating instructions Accessories optional 1 plug power supply unit 24V 1 6A with X connection plugs US UK EU 1 power supply adapter if nece...

Page 16: ...on Menu structure and Settings 24 or The control panel 22 The ALF19 series currently includes the model ALF19 21 Firmware The firmware of the label feeder enables the setting of various parameters whi...

Page 17: ...for all common pick and place machines The currently available machine adapters are listed in the section Machine adapters table 59 Note Machine adapters vary depending on the application On request w...

Page 18: ...er holder 5 Adjusting wheel for width adjustment 2 Bracket clamp 6 Output opening 3 Width adjustment 7 Stepper motor board interface connection 4 Feed opening 8 Screw for manual label carrier transpor...

Page 19: ...label carrier transport Device for manual transport of the label carrier in the event of a paper jam Connection of signal interface and power supply Plug connection between the label feeder and the ma...

Page 20: ...label feeder at a glance ALF19 Series Fig 2 Siemens Siplace B30 machine adapter 1 Label feeder 2 Machine adapter 3 Dancer arm 4 Winder 5 Control element Machine adapter of the Siplace X E series 1 2...

Page 21: ...l feeder at a glance 21 ALF19 Series Fig 3 Machine adapter for Siplace X E series 1 Label feeder 2 Machine adapter 3 Dancer arm 4 Winder 5 Control element 3 4 The control panel Control panel view 5 1...

Page 22: ...3 Feeder motor LED 7 R Down button 4 Winding unwinding motor LED 8 TFT display The control panel has a colour LCD display four status LEDs and three buttons R Down button M Mode button and F Up button...

Page 23: ...19 was switched on lights continuously A label was positioned on the pick up position of the shelf lights continuously The label is conveyed to the pick up position on the shelf and liner material is...

Page 24: ...feeder at a glance ALF19 Series Note The following description refers to firmware versions from V0 1 1 Menu structure Fig 5 Menu structure 1 Start screen 2 Main menu 3 Submenu Navigating the menu str...

Page 25: ...e button Press for longer than 1s Change from the main menu to the submenu Counter menu Mode button Press longer than 3s Change from the main menu to the submenu under Counter Submenu Mode button Pres...

Page 26: ...material as well as the size and weight of the label roll 10 200 mm s Factory setting 50 mm s G Gap Defines the maximum length of the feed of the label carrier after the label has been picked up This...

Page 27: ...s parameter defines the maximum amperage of the conveyor motor The factory setting defines the value for continuous operation 0 1 1 00 A Factory setting 0 76 A R Roll This parameter defines the follow...

Page 28: ...ulse This parameter defines the pulse length of the sensor 5 0 20 0 s Factory setting 10 0 s SC Scan This parameter defines the query time of the sensor after the start of the pulse 5 0 20 0 s Factory...

Page 29: ...switches to standby mode as well as switching the mains voltage off and on Resetting parameters to factory settings Action Result Red status LED Press the Down button and the Up button at the same tim...

Page 30: ...e label feeder for operation 4 1 Requirements for the installation site The label feeder is designed exclusively for indoor use For optimal operation the maximum permissible ambient temperature is 30...

Page 31: ...packing If you find any damage to the packaging notify the carrier and us immediately Take the label feeder and other accessories out of the packaging Note We recommend keeping the original packaging...

Page 32: ...apter This allows the device to be connected directly to the pick and place machine A plug in power supply unit with the associated adapter can optionally be used as an external power source The power...

Page 33: ...series are compatible with several pick and place machines from different manufacturers The section Machine adapter table 59 shows which machine adapter is compatible with which pick and place machin...

Page 34: ...rd Now let go of the locking lever 3 and check that the label feeder is firmly seated and that the locking lever 3 is flush The label feeder is mounted on the machine adapter Insert the machine adapte...

Page 35: ...supply Connect the machine adapter to the power supply of the pick and place machine using the connection cable Pick and place machine and machine adapter with electrical feeder contacts The electric...

Page 36: ...rp edges to manually remove labels from the label rubber holder or from the label feeder the label feeder can be damaged Always use the stamp tweezers provided to manually remove labels ATTENTION Pape...

Page 37: ...ng strips 4 to the outermost edge of the guide slots Fig 8 Move the centring bars 1 Adjusting wheel for width adjustment 2 Feed opening 3 Width adjustment 4 Centring strips ATTENTION Impairment of the...

Page 38: ...bracket clamp 3 Take the end of the label carrier and guide it into the feed opening 1 Push the label carrier further through the width adjustment 2 until it emerges again behind the bracket clamp 3...

Page 39: ...is opening 3 Bracket clamp Take the end of the label carrier 1 and insert it through the open bracket clamp 3 into the transport axis opening 2 Please close the clamp 3 and use the F button on the con...

Page 40: ...er Feed the label carrier through the label feeder until it reaches the end of the rewinding or unwinding Secure the end of the label carrier in the empty roll only when rewinding Proceed with the ins...

Page 41: ...the Down button until the display shows the value 8 0 The parameter L was changed from 10 mm to 8 mm This change still has to be saved and activated note box After the front edge transported over the...

Page 42: ...changed value Realisation of higher clock cycles or higher pick up rates A number of specific parameters can be set in order to achieve a high pick up rate for assembly machines with a high pick up r...

Page 43: ...the changed value Note Excessively fast label transport can lead to problems when the labels peel off If the adhesion to the label carrier is too strong the speed must be reduced Which label material...

Page 44: ...to a standstill Press the Mode button once You are in the start screen Press the Mode button for longer than 2 s You are in the submenu Parameter ST The current setting for ST is displayed factory set...

Page 45: ...The label feeder in operation 45 ALF19 Series 5 The label feeder in operation Fig 12 The Label Feeder in operation 1 Label feeder 2 Machine adapter 3 Pick and place machine 1 2 3...

Page 46: ...o the label feeder at all times When starting the assembly make sure that the label feeder is functioning correctly During each transport step empty label carriers should emerge from the output openin...

Page 47: ...from the label carrier or from the label feeder the label conveyor belts can be damaged Always use stamp tweezers to manually remove labels If there is a paper jam at the label feeder the label feeder...

Page 48: ...Any inaccuracies in the positioning of the labels are automatically compensated If this is not the case proceed as follows Check all components that come into contact with the label carrier or the la...

Page 49: ...tting examples 41 Labels deform or detach from the label carrier Note We recommend only using labels that have been approved by us Deforming or peeling labels can indicate excessive ambient temperatur...

Page 50: ...injured Only press the pull button when the flap is closed If it is necessary for maintenance purposes to press the pull button with the cover open be careful of your fingers and keep them away from t...

Page 51: ...Note We recommend using the original packaging If this is no longer available you can order suitable packaging material from us Customer s own packaging material Make sure that the label feeder and th...

Page 52: ...isposing of the label feeder The label feeder is made of recyclable material At the end of its useful life it must be properly disposed of or the raw materials must be recycled At the end of its usefu...

Page 53: ...Annex 53 ALF19 Series 9 Annex...

Page 54: ...54 Annex ALF19 Series 9 1 Declaration of conformity...

Page 55: ...Annex 55 ALF19 Series...

Page 56: ...56 Annex ALF19 Series 9 2 Repeatability test by the Fraunhofer Institute...

Page 57: ...Annex 57 ALF19 Series...

Page 58: ...Transport speed 0 30 s label 6 35 x 6 35 mm mm s 10 200 Label carriers and labels Unit ALF19 21 Label carrier width min max mm 8 21 Max Label carrier max thickness g m2 140 Label width min max mm 3 2...

Page 59: ...Annex 59 ALF19 Series Mechanical dimensions Fig 17 Mechanical dimensions ALF19 21...

Page 60: ...60 Annex ALF19 Series 9 4 Spare parts list The spare parts list is available on request If you need spare parts please give us a call 49 461 903 980 or send us an email info amsde com...

Page 61: ...FUJI AIMEX 2 49270 xx 19710351 xx FUJI AIMEX 2S 49270 xx 19710351 xx FUJI NXT 1 49270 xx 19710351 xx FUJI NXT 2 49270 xx 19710351 xx FUJI NXT 3 49270 xx 19710351 xx Juki FX 3 Speed Placer 49270 xx 197...

Page 62: ...xx Juki KE 3010 Speed Placer 49270 xx 19710352 xx Juki KE 3020 Flex Placer 49270 xx 19710352 xx Siplace ASM D 49270 xx 19710350 xx 47869 Siplace ASM F 49270 xx 19710350 xx 47869 Siplace ASM HF 49270 x...

Page 63: ...important information about the label feeders of the ALF19 series and their handling I hereby confirm that I have read all the chapters of the operating instructions and have taken note of all safety...

Page 64: ...stomer setting 41 42 43 D Dancer arm 20 21 Danger 13 Dec1 8 27 Dec2 8 27 Deceleration 8 27 44 45 Declaration of conformity 55 Delay time 26 Delivery 31 Design of the operating instructions 5 Developme...

Page 65: ...u structure 16 22 23 24 49 Model 16 Mode button 22 25 29 40 41 42 43 44 45 Modes 16 N O Observance 10 50 Operator 5 10 13 14 Operating instructions 5 6 10 13 14 64 Operating conditions 47 Operating ho...

Page 66: ...36 48 51 Step 9 27 Stepper motor board 18 Submenu 8 9 24 25 27 29 44 Suspension 17 37 Suspension for label rolls 17 T Technical changes 14 Technical data 14 59 TFT display 22 Time 9 26 43 Tool 12 14 3...

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