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CHAPTER F - 620VN CALIBRATION AND MAINTENANCE 

F-1.

General

This section of the manual contains routine main-
tenance information regarding the AMPTEC 
RESEARCH 620VN Igniter Tester.  Calibration 
should be performed on a regular basis to ensure 
continued instrument accuracy or following a 
main PCB electronic component 
repair/replacement. The recommended calibration 
interval is 1 year. 

All  AMPTEC 620 series Igniter Testers are four 
wire Kelvin compensated ohmmeters. 

The 620VN 

Igniter Tester must be calibrated using four wire 
Kelvin connections to the resistance standard

 in 

order to eliminate lead resistance and contact 
resistance errors. The Option “290” has 48” long 
coax test cabling terminated with twin single 
alligator clip jacks will not work properly for 
calibrating the 620VN.  

Note: 

Only for 620 versions with a 2 Ohm range:

 

Option "300" is a 48" long Gold Plated Kelvin 
Clip Lead set optionally supplied as part of the 
AMPTEC 620 accessories is recommended for the 
actual calibration of  620 Igniter Testers versions 
fitted with a low 2.0 Ohm range. 

F-2.

Required Test Equipment

Following standard resistors are required to cali-
brate the 620VN Igniter Tester.    

Precision Resistance Standards:

       .01 ohm ± 0.01% or better accuracy
        10 ohm ± 0.005% or better accuracy
       100 ohm ± 0.005% or better accuracy
       1.0 Kohm ± 0.005% or better accuracy
       10.0  Kohm ± 0.005% or better accuracy
       100 Kohm ± 0.005% or better accuracy 
       1.0 Mohm ± 0.1% or better accuracy
Test Leads:
AMPTEC "Option 300"  Kelvin Clip  Lead Set

F-3.

Calibration Procedure

The 620VN Igniter Tester must be calibrated with  
a fully charged battery pack and should be 

allowed to 

warm-up

 for a minimum of  

15  

minutes

 before beginning the procedure.  The 

calibration adjustments are accessed by removing 
the screws in the feet on the bottom of the unit, 
then lifting off the lid.  The locations of the 
adjustments are shown on drawing number 
620VN -600 at the back of this manual.

F-3-1. Zero Offset Adjustment

1. 

Select the 20

 

ohm range.  Connect the Kelvin 

clips to the 0.010 ohm standard resistor.

2. 

Adjust potentiometer RV2 for a display indica-

tion of 0.010 Ohms . 

Do not over adjust RV2 past 

a  0.00 reading

. A false or negative polarity 0.010 

display reading offset error can  be created. This 
calibration error has the display appearing normal 
(even though a negative 0.010 offset has been 
created ) - the display doesn't indicate a negative 
sign).

F-3-2. Full Scale Adjustment

1. 

Select the 2000  ohm range.  Connect the 

Kelvin clips to the 1.0  Kohm standard resistor.

2. 

Adjust RV1 for a display reading of 1000.0 

ohms.

3. 

Check the 20 Ohm range with

 

a 10 Ohm

 

resistance standard (std).

 

Check the 200 Ohm 

range with

 

a 100 Ohm

 

resistance standard (std). 

Check the 20 KOhm range with 10 KOhm 
resistance

 

std.

 

Check the 200 Kohm with a 100 

Kohm resistance std. Check the 2.0 MegOhm 
range with the 1.0 MegOhm resistance std.  All 
ranges should be within the specifications out-
lined in Chapter B. 

There are no individual 

adjustments necessary for the 20ohm, 200 ohm, 
20K, 200K and 2.0 MegOhm ranges. 

Contact 

AMPTEC’s customer service department if 
further technical support is necessary. 

page 20

Summary of Contents for 620VN

Page 1: ...OPERATION MAINTENANCE MANUAL AUSTIN TEXAS 78759 USA CAGE CODE 1CRL2 PHONE 001 512 858 4045 or 1 800 350 5105 from the USA FAX 001 512 3858 4340 or 1 800 430 5440 from the USA website http www amptec...

Page 2: ...Permission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or email for repairs warranty or otherwise We need to issue you an RM...

Page 3: ...B 1 Specifications SECTION C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options SECTION D OPERATION FUNCTION AND USE D 1 General D 2 Front Panel D 3 RS232C Computer Control a...

Page 4: ...ctrical Schematics Rev E Main PCB 620RMS 070 DVM1 1of 2 and 620VL 070 Current I source 2 of 2 Source 620VN Main PCB Bill Of Materials components parts list page 1 of 2 620VN Main PCB Bill Of Materials...

Page 5: ...n power as a floating 5VDC A 3000 VAC Isolation Hipot Test Report is available from AMPTEC s engineering department that has established the isolation of the 2 stage OP247 as being at least Isolated t...

Page 6: ...er Remote Control Interface The AMPTEC 620VN safety meter is normally configured with the option 232 an optically Isolated Serial Interface It that allows computer controller to remotely send I O comm...

Page 7: ...ce of the device under test Option 247 for continuous operation 24Hr 7day Dual stage isolation provides safe power for 620 series Igniter Tester to safely run continuous 24 Hrs day without batteries I...

Page 8: ...link which indicates overrange whichis also available via the automated control RS232C Interface D 1 General Operation This section contains operating instructions for the AMPTEC 620VN Explosive Safet...

Page 9: ...eception of a R command R Read Commands RS232C I O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 20 Ohm Range r2 Selects the 200 Ohm Range r3 Selects the...

Page 10: ...l 4 Ensure that communication specifications are as follows 9600 bits per second 8 data bits No parity bit One 1 stop bit No flow control 5 Start testing each range of the unit via the RS232C interfac...

Page 11: ...ing displayed on screen corresponding to the range that the unit is currently operating in ii Must be in Single Read Mode to receive this command properly C i Should receive prompt Continuous Read Mod...

Page 12: ...range selected on the AMPTEC 620 tester Connecting VHI to IHI and Vlo to Ilo eliminates the wandering open circuit display condition Figure D 1 above illustrates the 4 wire princi ple eliminates lead...

Page 13: ...urement error if not compensated for Many Ordinance test procedures have the 620 series Igniter Tester user short their wiring harnesses at the very end by the squib and record the resistance value or...

Page 14: ...Igniter Tester and the display does not come on it usually means the AC to DC Adapter isn t supplying power or fuse needs replacing If the 620VN exhibits problems that cannot be eliminated by reviewi...

Page 15: ...Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional...

Page 16: ...ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC...

Page 17: ...ER 1 F 1 F INTEGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2...

Page 18: ...g point established in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conv...

Page 19: ...ts The voltage drop across the range resistor is 0 5 volt just as it was when the output terminals were shorted The current through RL is 5 milliamperes just as it was through the jumper when the outp...

Page 20: ...5 6 7 PIN 14 13 12 11 10 9 8 Figure E4 620 series LED Display Pin Out Detail Functions The 620VN Tester measurement circuitry is also failsafe current limited even under worst case component failure...

Page 21: ...Option 300 Kelvin Clip Lead Set F 3 Calibration Procedure The 620VN Igniter Tester must be calibrated with a fully charged battery pack and should be allowed to warm up for a minimum of 15 minutes be...

Page 22: ...RS232C serial interface If the low battery LED is illuminated 620VN Series Igniter Tester readings should not be trusted The AMPTEC 620VN is powered by an external battery if the meter indicates LOW B...

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