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A-1. Introduction

 

to the AMPTEC 620

VN

 

Some of the devices the 620VN Igniter Tester may 
be  used  on  include:  fuses,  squibs,  igniters, 
explosive bolts, rocket motor squibs, automobile 
air-bag initiators and many others.

The AMPTEC 620VN is a 4-wire failsafe digital 
ohmmeter which has been designed to reliably 
use very low test currents for its resistance 
measurement.  Failsafe Output Circuitry 
proprietary to AMPTEC RESEARCH  ensures 
that test current levels do not exceed the 
specified "failsafe current" even in a worst-case 
component failure situation.  The failsafe feature 
is tested in every instrument before shipment. 
The 620VN uses the same main printed circuit 
board (PCB) as all of the AMPTEC 620A Igniter 
Testers. The 620VN  has many features (no 
resistance range gaps form 20 ohms to 2.0 
megohms) which make it useful in a variety of 
applications. Please check the last chapter of this 
manual for addendums that may apply to the 
AMPTEC 620VN .

For added safety the AMPTEC 620VN Igniter 
Tester is always electrically isolated or 
electrically "floating". It normally comes 
configured with the 2 stage option “247” 
Isolated Continuous Operating power. The first 
stage of isolation with op “247” is the ACV wall 
adapter (ie 120 VAC input to 24 VDC output). 
This provides the first stage of initial high 
frequency and high voltage (transient) 
suppression. 
(

OP 247 

) The second stage of isolation uses, 

converts, isolates and conditions the +24 VDC 
coming into the meters rear panel. The rear 
panel input voltage (+24 VDC) is converted (via 
several circuits) using a Medical Grade DC to 
DC convertor into the +5.0 VDC that provides 
the meters main operating power. The high 
quality Medical grade DC to DC Convertor uses 
essentially transformer isolation and voltage step 
down principals to provide the meters main 
power as a “floating” +5VDC. A 3000 VAC 
Isolation (Hipot) Test Report is available from 
AMPTEC’s engineering department that has 
established the isolation of the 2 stage “

OP247

” 

as being at least Isolated to the 3 KV level.  

 

A-2. Receiving, Unpacking

        and Initial Inspection

Should the AMPTEC shipping box appear  
damaged upon arrival, request that the carrier's 
agent (i.e. UPS) be present when the unit is 
unpacked.  If the 620VN  appears damaged, the 
carrier's agent should authorize repairs before 
the unit is returned to the factory.  Even if the 
instrument appears undamaged, it may have 
suffered internal damage in transit that may not 
be evident until the unit is operated or tested to 
verify conformance with its specifications. 
If the unit fails to operate or
fails to meet the performance
specifications of Section B,
notify the carrier's agent and
the nearest AMPTEC Sales
Office.  Retain the shipping carton for the 
carrier's inspection.  

DO NOT

 

return 

equipment to AMPTEC RESEARCH

 or any 

of its sales offices 

without first obtaining

 an 

(RMA) Return Material Authorization number. 
We need to know who to contact and how to 
contact (i.e. phone number and FAX number) in 
order to properly coordinate the return of the 
repaired AMPTEC product. 

Call AMPTEC RESEARCH first, prior to 
just returning the 620VN . We can often 
troubleshoot (based on the symptoms you 
describe) and identify the problem. 

We may 

possibly be able to fix the problem over the 
phone and prevent you from having to return the 
unit to AMPTEC for repair.

A-3.

Setup and Use 

The AMPTEC 620VN   Igniter Tester may be 
setup to operate within minute(s) of power "turn 
on" (unless your in an extremely  cold tempera-
ture - allow more time for warm-up - 15 min-
utes). A quick test lead integrity check and it 
should be ready to use. The front panel will 
display a negative or minus sign  Avoid expos-
ing the AMPTEC 620VN  Igniter Tester to 
extremes of temperature which will affect accu-
racy. 

SECTION A  - RECEIVING AND INITIAL INSPECTION

R M A

page 4

Summary of Contents for 620VN

Page 1: ...OPERATION MAINTENANCE MANUAL AUSTIN TEXAS 78759 USA CAGE CODE 1CRL2 PHONE 001 512 858 4045 or 1 800 350 5105 from the USA FAX 001 512 3858 4340 or 1 800 430 5440 from the USA website http www amptec...

Page 2: ...Permission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or email for repairs warranty or otherwise We need to issue you an RM...

Page 3: ...B 1 Specifications SECTION C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options SECTION D OPERATION FUNCTION AND USE D 1 General D 2 Front Panel D 3 RS232C Computer Control a...

Page 4: ...ctrical Schematics Rev E Main PCB 620RMS 070 DVM1 1of 2 and 620VL 070 Current I source 2 of 2 Source 620VN Main PCB Bill Of Materials components parts list page 1 of 2 620VN Main PCB Bill Of Materials...

Page 5: ...n power as a floating 5VDC A 3000 VAC Isolation Hipot Test Report is available from AMPTEC s engineering department that has established the isolation of the 2 stage OP247 as being at least Isolated t...

Page 6: ...er Remote Control Interface The AMPTEC 620VN safety meter is normally configured with the option 232 an optically Isolated Serial Interface It that allows computer controller to remotely send I O comm...

Page 7: ...ce of the device under test Option 247 for continuous operation 24Hr 7day Dual stage isolation provides safe power for 620 series Igniter Tester to safely run continuous 24 Hrs day without batteries I...

Page 8: ...link which indicates overrange whichis also available via the automated control RS232C Interface D 1 General Operation This section contains operating instructions for the AMPTEC 620VN Explosive Safet...

Page 9: ...eception of a R command R Read Commands RS232C I O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 20 Ohm Range r2 Selects the 200 Ohm Range r3 Selects the...

Page 10: ...l 4 Ensure that communication specifications are as follows 9600 bits per second 8 data bits No parity bit One 1 stop bit No flow control 5 Start testing each range of the unit via the RS232C interfac...

Page 11: ...ing displayed on screen corresponding to the range that the unit is currently operating in ii Must be in Single Read Mode to receive this command properly C i Should receive prompt Continuous Read Mod...

Page 12: ...range selected on the AMPTEC 620 tester Connecting VHI to IHI and Vlo to Ilo eliminates the wandering open circuit display condition Figure D 1 above illustrates the 4 wire princi ple eliminates lead...

Page 13: ...urement error if not compensated for Many Ordinance test procedures have the 620 series Igniter Tester user short their wiring harnesses at the very end by the squib and record the resistance value or...

Page 14: ...Igniter Tester and the display does not come on it usually means the AC to DC Adapter isn t supplying power or fuse needs replacing If the 620VN exhibits problems that cannot be eliminated by reviewi...

Page 15: ...Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional...

Page 16: ...ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC...

Page 17: ...ER 1 F 1 F INTEGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2...

Page 18: ...g point established in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conv...

Page 19: ...ts The voltage drop across the range resistor is 0 5 volt just as it was when the output terminals were shorted The current through RL is 5 milliamperes just as it was through the jumper when the outp...

Page 20: ...5 6 7 PIN 14 13 12 11 10 9 8 Figure E4 620 series LED Display Pin Out Detail Functions The 620VN Tester measurement circuitry is also failsafe current limited even under worst case component failure...

Page 21: ...Option 300 Kelvin Clip Lead Set F 3 Calibration Procedure The 620VN Igniter Tester must be calibrated with a fully charged battery pack and should be allowed to warm up for a minimum of 15 minutes be...

Page 22: ...RS232C serial interface If the low battery LED is illuminated 620VN Series Igniter Tester readings should not be trusted The AMPTEC 620VN is powered by an external battery if the meter indicates LOW B...

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