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Jacks.  All AMPTEC 620VN Kelvin leads have 
the 4 wire current high, current low as well as 
the voltage sense high and voltage sense low 
routed to the end of the leads. The 4 wire Kelvin 
wires then terminate in a pair of gold plated clip 
jaws (upper and lower  jaws). One Kelvin Clip 
for current and voltage high, and another Kelvin 
Clip for current and voltage low. 

For 620 series test  leads other than those termi-
nated with banana plugs, RG-58 Shielded Coax 
Cabling is recommended. Customer built test 
wiring should maintaining the four  wire Kelvin 
measurement if possible. Make the current 
conductor the largest conductor and keep the 
voltage sense input shielded or inside the cur-
rent shield.  The AMPTEC 620 series Igniter 
Tester's five way input jacks allow for custom-
ized wire connections, extended kelvin wiring 
(beyond 100 feet depending upon conductor 
gauge), cables terminated with spade lugs, and 
special banana jacks can all be used with the 
AMPTEC 620 Tester. 

All AMPTEC ohmmeters use a high impedance 
voltmeter as part of the resistance measurement 
process.  This voltmeter is a highly accurate and 
stable 4½ digit analog-to-digital converter (A to 
D).  The high impedance DVM must receive a 
voltage drop in order to display the proper 
value. When the DVM  is not receiving a defi-
nite input signal, the output reading from the 
Analog to Digital Convertor can appear random 
and wandering. The display may indicate a 
randomly wandering number or it may indicate 
an overrange (flashing) condition.  This unpre-
dictable display (No input to the DVM) condi-
tion  is not a malfunction, in fact, just a charac-
teristic of the high impedance voltmeter circuit 
and 

should not be mistaken for a fault in the 

instrument

 - As this condition is simply a state 

of an “open circuit” or “nothing connected” to 
the DVM circuitry. A flashing display (on and 
off usually all zeros) indicates an over-range 
condition whenever the test lead terminals are 
open, or the resistance under test is a higher 
value than the range selected on the AMPTEC 
620  tester. 

Connecting V

HI

 

to I

HI

 and V

lo

 to I

lo

 

eliminates the wandering (open circuit) display 
condition

Figure D-1 above  illustrates the 4-wire princi-
ple eliminates lead, wire and contact resistances 
as potential error sources.  The internal constant 
current source inherently overcomes all series 
resistance (within compliance voltage limits) 
and delivers a precise constant current. 

Separate 

DC to DC isolation circuitry provides inde-
pendent circuit voltage supplies for both polar-
ities of  the constant current source circuit

The internal high-impedance Digital Voltmeter 
(DVM)  senses the voltage drop across the test 
resistance (i.e. squib or detonator).  There is 
negligible contact and lead resistance error 
created by the voltage measurement because the 
high input impedance of the DVM limits current 
flow in the voltage (V

hi

 and V

low

) leads.

D-5.

Connections

Connections should be made to the front and 
rear panel terminals using a 4-wire configura-
tion as described in section D-3.  Next connect 
the 4 wire Kelvin  (Option "300") Clip Test 
Leads  into the AMPTEC 620 Igniter Tester . 
The AMPTEC 620 front panel input jacks are 
spaced to only allow horizontal access (i.e. 

V

 

high and

 I

 high)  if using dual banana  

In many resistance measurement applications 
the contact resistance and can exceed the value 
of the test resistance by several orders of magni-
tude.  The AMPTEC 620VN overcomes this 
potential error source by providing two termi-
nals of constant current (

I

 high and 

I

 low) and 

an additional two terminals for high impedance 
voltage measurement. The constant current 
source uses a variable compliance voltage cir-
cuit to overcome lead and contact resistance 
until the current loop is a constant level. The 
result is a fast, accurate resistance measurement 
of the test resistance,  independent of the resis-
tance of the current carrying leads.

IGNITER TESTER

Figure D1 - Igniter Tester Kelvin Block Diagram

* contact resistance

IGNITER

LEAD RESISTANCE

LEAD RESISTANCE

P

O

O

L    

T

N

E

R

R

U

C

DC to DC ISOLA

TOR

HIGH IMPEDANCE 

   VOL

TMETER

 4.8 VDC BA

TTER

Y

DC to DC ISOLA

T

OR

COMPLIANC
VOLTAGE
LIMITED
CONSTANT
CURRENT
SOURCE

E

D-4.

 

4-Wire Resistance Measurement 

page 11

Summary of Contents for 620VN

Page 1: ...OPERATION MAINTENANCE MANUAL AUSTIN TEXAS 78759 USA CAGE CODE 1CRL2 PHONE 001 512 858 4045 or 1 800 350 5105 from the USA FAX 001 512 3858 4340 or 1 800 430 5440 from the USA website http www amptec...

Page 2: ...Permission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or email for repairs warranty or otherwise We need to issue you an RM...

Page 3: ...B 1 Specifications SECTION C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options SECTION D OPERATION FUNCTION AND USE D 1 General D 2 Front Panel D 3 RS232C Computer Control a...

Page 4: ...ctrical Schematics Rev E Main PCB 620RMS 070 DVM1 1of 2 and 620VL 070 Current I source 2 of 2 Source 620VN Main PCB Bill Of Materials components parts list page 1 of 2 620VN Main PCB Bill Of Materials...

Page 5: ...n power as a floating 5VDC A 3000 VAC Isolation Hipot Test Report is available from AMPTEC s engineering department that has established the isolation of the 2 stage OP247 as being at least Isolated t...

Page 6: ...er Remote Control Interface The AMPTEC 620VN safety meter is normally configured with the option 232 an optically Isolated Serial Interface It that allows computer controller to remotely send I O comm...

Page 7: ...ce of the device under test Option 247 for continuous operation 24Hr 7day Dual stage isolation provides safe power for 620 series Igniter Tester to safely run continuous 24 Hrs day without batteries I...

Page 8: ...link which indicates overrange whichis also available via the automated control RS232C Interface D 1 General Operation This section contains operating instructions for the AMPTEC 620VN Explosive Safet...

Page 9: ...eception of a R command R Read Commands RS232C I O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 20 Ohm Range r2 Selects the 200 Ohm Range r3 Selects the...

Page 10: ...l 4 Ensure that communication specifications are as follows 9600 bits per second 8 data bits No parity bit One 1 stop bit No flow control 5 Start testing each range of the unit via the RS232C interfac...

Page 11: ...ing displayed on screen corresponding to the range that the unit is currently operating in ii Must be in Single Read Mode to receive this command properly C i Should receive prompt Continuous Read Mod...

Page 12: ...range selected on the AMPTEC 620 tester Connecting VHI to IHI and Vlo to Ilo eliminates the wandering open circuit display condition Figure D 1 above illustrates the 4 wire princi ple eliminates lead...

Page 13: ...urement error if not compensated for Many Ordinance test procedures have the 620 series Igniter Tester user short their wiring harnesses at the very end by the squib and record the resistance value or...

Page 14: ...Igniter Tester and the display does not come on it usually means the AC to DC Adapter isn t supplying power or fuse needs replacing If the 620VN exhibits problems that cannot be eliminated by reviewi...

Page 15: ...Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional...

Page 16: ...ICL71C03 takes care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC...

Page 17: ...ER 1 F 1 F INTEGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2...

Page 18: ...g point established in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conv...

Page 19: ...ts The voltage drop across the range resistor is 0 5 volt just as it was when the output terminals were shorted The current through RL is 5 milliamperes just as it was through the jumper when the outp...

Page 20: ...5 6 7 PIN 14 13 12 11 10 9 8 Figure E4 620 series LED Display Pin Out Detail Functions The 620VN Tester measurement circuitry is also failsafe current limited even under worst case component failure...

Page 21: ...Option 300 Kelvin Clip Lead Set F 3 Calibration Procedure The 620VN Igniter Tester must be calibrated with a fully charged battery pack and should be allowed to warm up for a minimum of 15 minutes be...

Page 22: ...RS232C serial interface If the low battery LED is illuminated 620VN Series Igniter Tester readings should not be trusted The AMPTEC 620VN is powered by an external battery if the meter indicates LOW B...

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