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A-1. Introduction

 

to the AMPTEC 620LM 

The AMPTEC 630, 640  and now the 620 Series 
Igniter Testers/Failsafe Ohmmeters are 
becoming the standard in the Safety Igniter 
Circuit Test industry, and are designed to 
provide extremely safe and reliable resistance 
testing of explosive or volatile devices.  Safety 
Approvals from various Safety Boards include, 
the U.S. Air Force ( 620A-4) for generic use on 
Non-Nuclear munitions and the US NAVAL 
ORDNANCE CENTER (630BN, 640N and 
other versions pending). Some of the devices the 
620LM Igniter Tester may be used on include: 
fuses, squibs, igniters, explosive bolts, rocket 
motor squibs, automobile air-bag initiators and 
many others.

The AMPTEC 620LM is a 4-wire failsafe digital 
ohmmeter which has been designed to reliably 
use very low test currents for its resistance 
measurement.  Failsafe Output Circuitry 
proprietary to AMPTEC RESEARCH  ensures 
that test current levels do not exceed the 
specified "failsafe current" even in a worst-case 
component failure situation.  The failsafe feature 
is tested in every instrument before shipment. 

The newer 620 series represent the latest in 
ultra-safe Igniter Tester measurements. The 
620LM fundamentally uses the same main 
printed circuit board (PCB) as all of the 
AMPTEC 620A Igniter Testers. The 620LM has 
many features which make it useful in a variety 
of applications. Please check the last chapter of 
this manual for addendums that may apply to the 
620LM.

A-2. Receiving, Unpacking, and Initial 
Inspection

Should the AMPTEC shipping box appear  
damaged upon arrival, request that the carrier's 
agent (i.e. UPS) be present when the unit is 
unpacked.  If the 620LM appears damaged, the 
carrier's agent should authorize repairs before 
the unit is returned to the factory.  Even if the 
instrument appears undamaged, it may have 
suffered internal damage in transit that may not 
be evident until the unit is operated or tested to 
verify conformance with its specifications. 

If the unit fails to operate or fails to meet the 
performance specifications of Section B, notify 
the carrier's agent and the nearest AMPTEC 
Sales Office.  Retain the shipping carton for the 
carrier's inspection.  

DO NOT

 

return 

equipment to AMPTEC RESEARCH

 or any 

of its sales offices 

without first obtaining

 an 

(RMA) Return Material Authorization number. 
We need to know who to contact and how to 
contact (i.e. phone number and FAX number) in 
order to properly coordinate the return of the 
repaired AMPTEC product. 

By calling AMPTEC RESEARCH first, prior 
to just returning the 620LM , we can often 
troubleshoot (based on the symptoms you 
describe) and identify the problem over the 
phone (i.e battery loose in the battery holder).

 

We may possibly be able to fix the problem over 
the phone and prevent you from having to return 
the unit to AMPTEC for repair.

R M A

SECTION A  - RECEIVING AND INITIAL INSPECTION

Summary of Contents for 620LM

Page 1: ...N MAINTENANCE MANUAL 18JUNE2013 REV B see website for latest address contact information and updates http www amptec com i2345 AUSTIN TEXAS USA US DEFENSE LOGISTICS CAGE CODE 1CRL2 PHONE 01 512 858 40...

Page 2: ...ission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or email for repairs warranty or otherwise We need to issue you an RMA nu...

Page 3: ...d Continuous Operating Power A 4 Setup and Use CHAPTER B 620LM FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and...

Page 4: ...lay Pin Functions CHAPTER F ROUTINE MAINTENANCE F 1 General F 2 Required Test Equipment F 3 Calibration Procedure F 4 Battery Replacement Instructions CHAPTER G COMPONENT PARTS LISTS 620 400 Parts Ass...

Page 5: ...n a variety of applications Please check the last chapter of this manual for addendums that may apply to the 620LM A 2 Receiving Unpacking and Initial Inspection Should the AMPTEC shipping box appear...

Page 6: ...ith a polarity keyed box type Molex connector plug 436040 0200 This helps prevent the accidental use of any non approved AC DC Wall Adapter from being plugged into the AMPTEC 620LM rear panel power po...

Page 7: ...ght Light Emitting Diodes LED Over Range Indication select next higher range Display flashes Measurement Update Rate Approximately 300ms Voltage Protection Maximum Input 250VDC or AC without damage pe...

Page 8: ...ds Connector Adapters single pointed probes and operator manual etc Option RACK Rack Mount Adapter Option 620RACK includes an adapter tray that allows any AMPTEC 620 series tester to be flush panel mo...

Page 9: ...wired ON there is no power ON OFF switch When proper power is applied to the oolarized rear panel molex connector the meter is ON when rear panel power input is removed it is OFF Although this power i...

Page 10: ...ware version string The isolated AC DC Wall adapter is fitted with a box style polarity keyed Molex connector plug 436040 0200 This helps prevent the accidental use of any non approved AC DC Wall Powe...

Page 11: ...i nals using a 4 wire configuration as described in section D 3 Next connect the 4 wire Kelvin wires or test leads into the AMPTEC 620LM Igniter Tester rear panel For 620 series test leads other than...

Page 12: ...connection problem must be outside of the 620 series meter i e your wiring harness or the actual device under test connection If the 620 series meter doesn t agree with the test resistors then the met...

Page 13: ...on it usually means the batteries are dead and need charging or fuse needs replac ing If the 620LM exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines h...

Page 14: ...r move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section c...

Page 15: ...s care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTANT CURR...

Page 16: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 17: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 18: ...ic will show that the output of IC202 6 is actually applied to the base of transistor Q202 which acts as a current limiter The worst case component failure that could occur in this circuit would be a...

Page 19: ...cuit The 15V power supply is generated by IC7 for the digital voltmeter DVM chip set IC1 and IC2 The 5 VA is developed by one DC to DC convertor circuitry composed of Q103 Q104 T102 D103 D104 IC102 fo...

Page 20: ...alibration Procedure The AMPTEC 620LM should be calibrated but first it should be allowed to warm up for a minimum of 15 minutes before beginning the calibration procedure 620LM The calibration trimpo...

Page 21: ...ased and the voltage sensitivity of the voltmeter section is decreased Using the RS232C interface select the diode test function on the 620LM Igniter Tester Connect the rear panel measurement test wir...

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