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F-1.

General

This section of the manual contains routine 
maintenance information regarding the 
AMPTEC RESEARCH 620LM Igniter tester.  
Calibration should be performed on a regular 
basis to ensure continued instrument accuracy 
or following a main PCB electronic component 
repair/replacement. The recommended 
calibration interval is 1 year. 

The AMPTEC 620LM  igniter tester  is a four 
wire Kelvin ohmmeter. 

The AMPTEC 

 

Igniter Tester  must be calibrated using four 
wire Kelvin connections to the resistance 
standard

 in order to eliminate lead resistance 

and contact resistance errors. The rear panel 
terminal strip (

V

high, 

I

high, 

V

low, 

I

low) 4-wire 

configuration must be maintained up to the 
point of the connection to the resistance 
standard (for any range below 200Kohm). 

F-2.

Required Test Equipment

Following standard resistors are required to 
calibrate the 620LM  Igniter Tester  .    

Precision Resistors:

          0.01 ohm ± 0.01% Accuracy or better
         1.0 ohms ± 0.005% Accuracy or better
          10 ohms ± 0.005% Accuracy or better
        1.0  Kohm ± 0.005% Accuracy or better
     10 MegOhm ± 0.10% Accuracy or better
       14 Kohm ± 0.10% Accuracy or better

Test Leads:

Rear panel connected 4-wire Kelvin Test 

Lead wiring (

V

high, 

I

high, 

V

low, 

I

low) is 

needed to eliminate in-series resistance errors or 
offsets (for calibration and accuracy purposes).

F-3.

Calibration Procedure

The AMPTEC

 

620LM should be calibrated but 

first it should be allowed to 

warm-up

 for a 

minimum of 

15 minutes

 before beginning the 

calibration procedure.

620LM

The calibration trimpot adjustments are 
accessed by removing the screws in the feet of 
the unit, then lifting off the lid. This provides 
access to the main PCB trimpots.  The locations 
of the adjustments are shown on drawing 
number 620-600 at the back of this manual. The 
meter’s ranges are selected via (computer 
command) the optically isolated RS232C serial 
interface. 

F-3-1. Zero Offset Adjustment

 (20 ohm and 

higher ranges)

1. 

Connect the rear panel 4 Wire Kelvin 

measurement leads to the 10 ohm standard 
resistor. Using the RS232C interface 
(commands) select the 2 KOhm range.  

2. 

Adjust potentiometer RV2 for a display 

indication of 0.0100 KOhms . 

Do not over 

adjust RV2 past a 0.0100 reading

F-3-2. Full Scale Adjustment 

 (20 ohm and 

higher ranges)

1. 

Still on the 2.0 Kohm range.  Connect the 

Kelvin leads to the 1.0 Kohm standard resistor.

2. 

Adjust RV1 for a display reading of 1.0000 

Kohm.

F-3-3     2.0 ohm range Zero adjustment  

1. 

Using the RS232C interface (commands) 

select the 2 ohm range.  Connect the 4 wire 
Kelvin leads to the 0.01 ohm standard resistor.

2. 

Adjust potentiometer RV5 for a display 

indication of 0.0100 Ohms . 

F-3-4.     2 ohm range Full Scale Adjustment

1. 

Select the 2 ohm range.  Connect the rear 

panel  
test leads or wiring to the 1.00 ohm standard 
resistor.

2. 

Adjust 

RV6

 for a display reading of 1.0000 

Ohm.

Summary of Contents for 620LM

Page 1: ...N MAINTENANCE MANUAL 18JUNE2013 REV B see website for latest address contact information and updates http www amptec com i2345 AUSTIN TEXAS USA US DEFENSE LOGISTICS CAGE CODE 1CRL2 PHONE 01 512 858 40...

Page 2: ...ission and a return authorization RMA number must be obtained directly from AMPTEC s customer service department via phone FAX or email for repairs warranty or otherwise We need to issue you an RMA nu...

Page 3: ...d Continuous Operating Power A 4 Setup and Use CHAPTER B 620LM FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and...

Page 4: ...lay Pin Functions CHAPTER F ROUTINE MAINTENANCE F 1 General F 2 Required Test Equipment F 3 Calibration Procedure F 4 Battery Replacement Instructions CHAPTER G COMPONENT PARTS LISTS 620 400 Parts Ass...

Page 5: ...n a variety of applications Please check the last chapter of this manual for addendums that may apply to the 620LM A 2 Receiving Unpacking and Initial Inspection Should the AMPTEC shipping box appear...

Page 6: ...ith a polarity keyed box type Molex connector plug 436040 0200 This helps prevent the accidental use of any non approved AC DC Wall Adapter from being plugged into the AMPTEC 620LM rear panel power po...

Page 7: ...ght Light Emitting Diodes LED Over Range Indication select next higher range Display flashes Measurement Update Rate Approximately 300ms Voltage Protection Maximum Input 250VDC or AC without damage pe...

Page 8: ...ds Connector Adapters single pointed probes and operator manual etc Option RACK Rack Mount Adapter Option 620RACK includes an adapter tray that allows any AMPTEC 620 series tester to be flush panel mo...

Page 9: ...wired ON there is no power ON OFF switch When proper power is applied to the oolarized rear panel molex connector the meter is ON when rear panel power input is removed it is OFF Although this power i...

Page 10: ...ware version string The isolated AC DC Wall adapter is fitted with a box style polarity keyed Molex connector plug 436040 0200 This helps prevent the accidental use of any non approved AC DC Wall Powe...

Page 11: ...i nals using a 4 wire configuration as described in section D 3 Next connect the 4 wire Kelvin wires or test leads into the AMPTEC 620LM Igniter Tester rear panel For 620 series test leads other than...

Page 12: ...connection problem must be outside of the 620 series meter i e your wiring harness or the actual device under test connection If the 620 series meter doesn t agree with the test resistors then the met...

Page 13: ...on it usually means the batteries are dead and need charging or fuse needs replac ing If the 620LM exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines h...

Page 14: ...r move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section c...

Page 15: ...s care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTANT CURR...

Page 16: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 17: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 18: ...ic will show that the output of IC202 6 is actually applied to the base of transistor Q202 which acts as a current limiter The worst case component failure that could occur in this circuit would be a...

Page 19: ...cuit The 15V power supply is generated by IC7 for the digital voltmeter DVM chip set IC1 and IC2 The 5 VA is developed by one DC to DC convertor circuitry composed of Q103 Q104 T102 D103 D104 IC102 fo...

Page 20: ...alibration Procedure The AMPTEC 620LM should be calibrated but first it should be allowed to warm up for a minimum of 15 minutes before beginning the calibration procedure 620LM The calibration trimpo...

Page 21: ...ased and the voltage sensitivity of the voltmeter section is decreased Using the RS232C interface select the diode test function on the 620LM Igniter Tester Connect the rear panel measurement test wir...

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