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A-1. Introduction

 

to the AMPTEC 620ES 

The AMPTEC 630, 640  and now the 620 Series 
Igniter Testers/Failsafe Ohmmeters are 
becoming the standard in the Safety Igniter 
Circuit Test industry, and are designed to 
provide extremely safe and reliable resistance 
testing of explosive or volatile devices.  Safety 
Approvals from various Safety Boards include, 
the U.S. Air Force ( 620A-4) for generic use on 
Non-Nuclear munitions and the US NAVAL 
ORDNANCE CENTER (620AN and other 
versions pending). Some of the devices the 
620ES Igniter Tester may be used on include: 
fuses, squibs, igniters, explosive bolts, rocket 
motor squibs, automobile air-bag initiators and 
many others.

The AMPTEC 620ES is a 4-wire failsafe digital 
ohmmeter which has been designed to reliably 
use very low test currents for its resistance 
measurement.  Failsafe Output Circuitry 
proprietary to AMPTEC RESEARCH  ensures 
that test current levels do not exceed the 
specified "failsafe current" even in a worst-case 
component failure situation.  The failsafe feature 
is tested in every instrument before shipment. 

The newer 620 series represent the latest in 
ultra-safe Igniter Tester measurements. The 
620ES uses the same main printed circuit board 
(PCB) as all of the AMPTEC 620A Igniter 
Testers. The 620ES has many features which 
make it useful in a variety of applications. 
Please check the last chapter of this manual for 
addendums that may apply to the 620ES.

Should the rechargeable batteries reach a low 
charge level a negative sign will apear on the 
display. The 620ES has a 

battery monitoring 

circuit that indicates it is time to plug in the 
battery charger. 

A-2. Receiving, Unpacking, and Initial 
Inspection

Should the AMPTEC shipping box appear  
damaged upon arrival, request that the carrier's 
agent (i.e. UPS) be present when the unit is 
unpacked.  If the 620ES appears damaged, the 
carrier's agent should authorize repairs before 
the unit is returned to the factory.  Even if the 
instrument appears undamaged, it may have 
suffered internal damage in transit that may not 
be evident until the unit is operated or tested to 
verify conformance with its specifications. 

If the unit fails to operate or fails to meet the 
performance specifications of Section B, notify 
the carrier's agent and the nearest AMPTEC 
Sales Office.  Retain the shipping carton for the 
carrier's inspection.  

DO NOT

 

return 

equipment to AMPTEC RESEARCH

 or any 

of its sales offices 

without first obtaining

 an 

(RMA) Return Material Authorization number. 
We need to know who to contact and how to 
contact (i.e. phone number and FAX number) in 
order to properly coordinate the return of the 
repaired AMPTEC product. 

By calling AMPTEC RESEARCH first, prior 
to just returning the 620ES, we can often 
troubleshoot (based on the symptoms you 
describe) and identify the problem over the 
phone (i.e battery loose in the battery holder).

 

We may possibly be able to fix the problem over 
the phone and prevent you from having to return 
the unit to AMPTEC for repair.

R M A

SECTION A  - RECEIVING AND INITIAL INSPECTION

Summary of Contents for 620ES

Page 1: ...L 09JUNE2011 REV E PHONE 512 858 4045 800 350 5105 website http www amptec com FAX 512 3858 4340 TOLL FREE IN USA 2 0 I 9999 Ohms Fullscale with 0 1 milliohm 100 Resolution 620ES Safety Igniter Tester...

Page 2: ...Requirements A 4 Setup and Use CHAPTER B 620ES FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Tes...

Page 3: ...Safe Power Supply Scheme Figure E 1 Model 620ES Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram...

Page 4: ...20ES Should the rechargeable batteries reach a low charge level a negative sign will apear on the display The 620ES has a battery monitoring circuit that indicates it is time to plug in the battery ch...

Page 5: ...On time An Overnight charge usually restores the 620ES to a Fully Charged ready to use state The main Power switch has two separate modes The ON position supplies internal battery isolated power to o...

Page 6: ...ithin minute s of power turn on unless your in an extremely cold temperature allow more time for warm up 15 minutes A quick check for no sign of the low battery indicator and test lead integrity check...

Page 7: ...20K ohm ranges 0 002 per C from 0 C 15EC and 35 C 50 C Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range Display flashes Mea...

Page 8: ...Rack Mount Adapter Option 620RACK includes an adapter tray that allows any AMPTEC 620 series tester to be flush panel mount installed in a standard 19 equipment rack C 2 Test Lead Sets and Probes Opt...

Page 9: ...y interface A High Go Low BCD Dual Limit Comparator is presently under development and will be available Summer of 2001 Option 300 4 Wire Gold Plated Kelvin Lead Set Option 300 is a general purpose Go...

Page 10: ...e used for calibration purposes Simpsontm DC Milliammeter Range 0 10 mA fullscale Accuracy 3 FTSR1 01 23572 0 1W 1 0 Resistor Tc 25ppm C W FTSR2 01 23575 10 0W 0 1 Resistor Tc 10ppm C W FTSR3 01 23577...

Page 11: ...log 10 mA full scale milliammeter and a variety of test resistors is available from AMPTEC RESEARCH D 1 General Operation This section contains operating instructions for the AMPTEC 620ES Explosive Sa...

Page 12: ...O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 2 0 Ohm Range r2 Selects the 20 Ohm Range r3 Selects the 200 Ohm Range r4 Selects the 200K Ohm Range V Ve...

Page 13: ...20ES unless you are qualified D 3 4 Wire Resistance Measurement The four terminal configuration of the 620ES eliminates measurement errors normally caused by in series test lead resistance and contact...

Page 14: ...condition when ever the test lead terminals are open or the resis tance under test is a higher value than the range selected on the AMPTEC 620 tester Connecting VHI to IHI and Vlo to Ilo eliminates th...

Page 15: ...main power switch must be switched OFF to charge the batteries In the OFF position the main power switch disables all ohmmeter measurement circuitry and connects the internal battery pack to the char...

Page 16: ...iter Testers output terminals Imax Current Maximum Calculation 1 6V 110 ohms 0 014 Amperes 15mA max A simple startup test procedure which also has the 620ES Explosive Safety Tester user perform a func...

Page 17: ...on it usually means the batteries are dead and need charging or fuse needs replac ing If the 620ES exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines h...

Page 18: ...r move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section c...

Page 19: ...s care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTANT CURR...

Page 20: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 21: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 22: ...C 620ESTester Igniter Tester schematic will show that the output of IC202 6 is actually applied to the base of transistor Q202 which acts as a current limiter The worst case component failure that cou...

Page 23: ...y Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 15V power su...

Page 24: ...ginning the calibration procedure The calibration adjustments are accessed by removing the screws in the feet of the unit then lifting off the lid to access the main PCB trimpots The locations of the...

Page 25: ...ents necessary for the 200 KOhm and 200 Kohm ranges Contact AMPTEC s customer service department if further technical support is necessary F 4 Battery Replacement Instructions The rechargeable NICAD b...

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