background image

AMPTEC 620ES Rear Panel with RS232C I/O  

The AMPTEC 620ES rear panel (shown above) contains 
many jacks, terminals,  labels, and stickers. 

The AC to DC Adapter (item #1) must be left in the 

rear panel jack in order to continuously operate the unit, 
if fitted with option "247". If configured with NICAD 
batteries then this is the battery charger jack and the 
620ES will only charge when the power switch is in the 
"OFF" position. ( battery powered units only). 

Item 2

 is the fuse holder - replace with a 2 ampere 3 AG 

type fast blow fuse (rarely needs replacing). 

RS232C Serial Interface - Item # 3 is the safety isolated 
RS232C serial I/O (9 pin D type Sub-min connector ). 
This RS232C Interface provides the meter’s resistance 
measurements to a PLC fitted with a serial port. The 

RS232C protocal settings should be 9600 Baud, 8 Bits 
, No parity , 1 Stop Bit ,

 9 pin D Sub-min connection

RS232C Command Set

(NOTE: All front panel range buttons must be de-
selected (press in half way) 

with all range pushbuttons 

out

 in order to disable with local lockout and enable 

RS232C control. 

Note commands are case sensitive

.

C

Continuous Read Mode  - 

RS232C I/O 

 outputs 

a data string every A to D conversion cycle, approx

 2.5 

times per second.

S

Single Read Mode - 

RS232C I/O 

 outputs a 

single data string upon reception of a “R” command.

R

Read - 

Commands 

RS232C I/O 

 to output a 

single data string

 

( 1 resistance reading).

r

0

De-Selects all Ranges 

r1

Selects the 2.0 Ohm Range

r2

Selects the 20 Ohm Range

r3

Selects the 200 Ohm Range

r4

Selects the 200K Ohm Range

V

Version

 c

ommands board to output the firmware 

version string.

Data Format - 

The 

RS232C I/O

 outputs a data 

string with the following format:

1.2345E+3 

  

The measurement is always in Ohms

 

+3

(where E+3 = 10 scientific notation style)

 

.  The 

Exponent is defined below.

 1.2345E+3 = 1.2345 

+3

+3

KOhms 

(where E =10 ). 

1.3700E+1

 = 

13.700 

+1

+1

Ohms

 (where E =10 ) 

Range

  Exponent

 

2.0

Ohm

  E+0   

20.0

Ohm

  E+1     

200.0 Ohm

  E+2    

                        

                

   

    

  

2.0   K Ohm

  E+3     

20   K Ohm

  E+4     

200 K Ohm

  E+5     

An overrange condition is indicated by                     
9.9999E

nn..

Where nn is the

 

selected resistance 

range

 

exponent.  A Range Error is indicated by 

x.xxxxERR.

 

Item # 4

 is the unit’s serial number sticker.  

Item # 5

 is the gold plated 4 terminal rear terminal 

strip (they are wired in parallel with the front termi-
nals). If a “2 wire ohms” connection is made then 
the 

V

 high and 

high terminals should be shorted 

together, and the 

V

 low and 

I

 low terminals should 

be shorted. The 620ES Voltage High, Voltage low, 
Current high and Current low wires are perma-
nently connected to the gold plated rear terminal 
strip ( seel labeled gold plated terminal strip on rear 
panel). 

 
Item #6  Calibration Sticker - 

If the calibration 

due date has expired ( 1 year) AMPTEC or a Cal. 
Lab can contacted to re-certify the AMPTEC 
620ES Explosive Safety Ohmmeter/Igniter Tester. 
contact AMPTEC customer service see website 

    

www.amptec.com

Summary of Contents for 620ES

Page 1: ...L 09JUNE2011 REV E PHONE 512 858 4045 800 350 5105 website http www amptec com FAX 512 3858 4340 TOLL FREE IN USA 2 0 I 9999 Ohms Fullscale with 0 1 milliohm 100 Resolution 620ES Safety Igniter Tester...

Page 2: ...Requirements A 4 Setup and Use CHAPTER B 620ES FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Tes...

Page 3: ...Safe Power Supply Scheme Figure E 1 Model 620ES Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram...

Page 4: ...20ES Should the rechargeable batteries reach a low charge level a negative sign will apear on the display The 620ES has a battery monitoring circuit that indicates it is time to plug in the battery ch...

Page 5: ...On time An Overnight charge usually restores the 620ES to a Fully Charged ready to use state The main Power switch has two separate modes The ON position supplies internal battery isolated power to o...

Page 6: ...ithin minute s of power turn on unless your in an extremely cold temperature allow more time for warm up 15 minutes A quick check for no sign of the low battery indicator and test lead integrity check...

Page 7: ...20K ohm ranges 0 002 per C from 0 C 15EC and 35 C 50 C Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range Display flashes Mea...

Page 8: ...Rack Mount Adapter Option 620RACK includes an adapter tray that allows any AMPTEC 620 series tester to be flush panel mount installed in a standard 19 equipment rack C 2 Test Lead Sets and Probes Opt...

Page 9: ...y interface A High Go Low BCD Dual Limit Comparator is presently under development and will be available Summer of 2001 Option 300 4 Wire Gold Plated Kelvin Lead Set Option 300 is a general purpose Go...

Page 10: ...e used for calibration purposes Simpsontm DC Milliammeter Range 0 10 mA fullscale Accuracy 3 FTSR1 01 23572 0 1W 1 0 Resistor Tc 25ppm C W FTSR2 01 23575 10 0W 0 1 Resistor Tc 10ppm C W FTSR3 01 23577...

Page 11: ...log 10 mA full scale milliammeter and a variety of test resistors is available from AMPTEC RESEARCH D 1 General Operation This section contains operating instructions for the AMPTEC 620ES Explosive Sa...

Page 12: ...O to output a single data string 1 resistance reading r0 De Selects all Ranges r1 Selects the 2 0 Ohm Range r2 Selects the 20 Ohm Range r3 Selects the 200 Ohm Range r4 Selects the 200K Ohm Range V Ve...

Page 13: ...20ES unless you are qualified D 3 4 Wire Resistance Measurement The four terminal configuration of the 620ES eliminates measurement errors normally caused by in series test lead resistance and contact...

Page 14: ...condition when ever the test lead terminals are open or the resis tance under test is a higher value than the range selected on the AMPTEC 620 tester Connecting VHI to IHI and Vlo to Ilo eliminates th...

Page 15: ...main power switch must be switched OFF to charge the batteries In the OFF position the main power switch disables all ohmmeter measurement circuitry and connects the internal battery pack to the char...

Page 16: ...iter Testers output terminals Imax Current Maximum Calculation 1 6V 110 ohms 0 014 Amperes 15mA max A simple startup test procedure which also has the 620ES Explosive Safety Tester user perform a func...

Page 17: ...on it usually means the batteries are dead and need charging or fuse needs replac ing If the 620ES exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines h...

Page 18: ...r move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common terminal of the functional test section c...

Page 19: ...s care of the digital part of the 4 digit 20 000 count dual slope conversion COUNTERS DISPLAY COMPARATOR BUFFER MULTIPLEXER ZERO CROSSING DETECTOR INTEG UUT CONTROL LOGIC INPUT SWITCH DC CONSTANT CURR...

Page 20: ...EGRATOR INTEGRATOR COMPARATOR COMPARATOR CAZ CAZ CSTRAY CSTRAY RINT RINT FIGURE E 2B PHASE ll INTEGRATE INPUT FIGURE E 2C PHASE lll AND DE INTEGRATE CINT CINT VIN VIN CREF CREF 3 3 1 1 2 2 6 6 5 5 4 4...

Page 21: ...ished in Phase I The time or number of counts required to do this is proportional to the input voltage E 4 1 Reference Voltage The precision reference voltage required to do the A D conversion is deve...

Page 22: ...C 620ESTester Igniter Tester schematic will show that the output of IC202 6 is actually applied to the base of transistor Q202 which acts as a current limiter The worst case component failure that cou...

Page 23: ...y Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5VD is used for driving IC8 the low battery detection circuit The 15V power su...

Page 24: ...ginning the calibration procedure The calibration adjustments are accessed by removing the screws in the feet of the unit then lifting off the lid to access the main PCB trimpots The locations of the...

Page 25: ...ents necessary for the 200 KOhm and 200 Kohm ranges Contact AMPTEC s customer service department if further technical support is necessary F 4 Battery Replacement Instructions The rechargeable NICAD b...

Reviews: