Amped P-55 Manual Download

Page: 38 / 48

Repair

3A1602J

. 58: Control Module Wiring Connections

J10

oto

r P

ower

(20

Breake

J11 (120 V

Board)

Function

Knob

SW2 (see page 28

to adjust settings)

Motor

Cycle

Counter

Status

Indicator

Fan

Black Twin Flat Cable

Red

Black

Yellow

Red

Black

White

Jumper

Black

Red

White

Pressure Transducer A

Pressure Transducer B

CONTROL

BOARD

249434 (120 V)

Black Sheath

Black Phone Cable and Plug

not used

t u

Jumper

OFF

LINE

FLEECEBACK & INSULATION MOBILE ADHESIVE DISPENSING CART

800.620.7928

PAGE 37

WWW.PATRIOTJR.COM

Summary of Contents for P-55

Page 1: ......

Page 2: ...G CART Philadelphia PA 7928 State Road Philadelphia PA 19136 P 800 620 7928 F 215 335 9366 Richard panthereast com Erie PA 2408 McKinley Avenue Erie PA 16503 P 814 455 0290 F 814 455 0292 Info panthereast com Manassas VA 9430 B Contractors Ct Manassas VA 20109 P 703 392 0011 P 703 392 0022 F 703 392 0033 Jack panthereast com LOCATIONS www patriotjr com Patriot Jr ...

Page 3: ...tures Startup Procedures Overnight Shut Down Fusion Gun Overnight Shut Down Long Term Shut Down Safety Patriot Jr Overview Hose Connection Overview Drum Installation Overview Parts Accessories Reactor Instructions TABLE OF CONTENTS FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART 800 620 7928 PAGE 02 WWW PATRIOTJR COM ...

Page 4: ... LOCKABLE SPACIOUS COMPARTMENT PJR VEE MANIFOLD WITH CUSTOM HANDLE FOR CONSISTENT CONTROL COMFORT BRACE AND PADDED HANDLE 4 D RINGS FOR EASY LIFTING STANDARD NO FLAT TIRES Patriot Jr GENERATOR NOT INCLUDED UP TO 50 ADDITIONAL OPTIONAL HOSE CAN BE ADDED 800 620 7928 PAGE 03 WWW PATRIOTJR COM FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART ...

Page 5: ...IC ULTRA COMPACT AND LIGHTWEIGHT WARMING CAPABILITIES STAINLESS STEEL ALUMINUM ALLOY FITTINGS ONE YEAR WARRANTY BAG IN BOX AND JUGS CAPABLE CUSTOM GRACO REACTOR PUMP EASY ACCESS FOR QUICK ONSITE OR OFFSITE REPAIRS LOCKABLE STORAGE CABINET EASY REUSABLE CONNECTORS ONLINE VIDEO INSTRUCTIONS INLINE STAINLESS STEEL MATERIAL FILTER AMPED GREEN POWDER COATED COLORS EASY TO READ PRESSURE GAUGES WIDE 18 X...

Page 6: ...o waste Simple to learn and easy to use Minimal Clean up Time Pump design delivers long pump life with balanced and even mixtres Straight ﬂow path reduces clogging and allows for easy clean out 12 Drill bit provided for easy cleaning of Vee Triple your production Simple setup and operation incredibly easy to use and maintain Compact and self contained 100ft plus hose length capable HUGE savings on...

Page 7: ...aplicación adhesivos espuma de doble componente de baja altura Esta máquina especializada fue solicitada por un fabricante líder en la industria para satisfacer la deman da de desarrollar un carro de dispensación de bajo costo para adhesivos de Bag in a Box y membranas de fleeceback El Patriot Jr PJR es un sistema de dispensación de espuma en aerosol de bajo costo en un carrito modifi cado utiliza...

Page 8: ...of another person pull PJR Cart down from the upright position so the drums are parallel with the roof deck and the wheels and rear legs are on the surface securely 10 Place Generator in tray 11 Connect all hoses and gun making sure that the hoses are in the proper place Hose fittings will only fit in one way 12 Make sure all fittings are secure and firm 13 Start Generator and plug PJR Reactor int...

Page 9: ...ala el Patriot Jr hasta abajo así que los tambores son paralelos a los suportes anteriores y ruedas son seguramente en la losa 10 Situar el generador en bandeja 11 Conecte todas las mangueras y la pistola asegurándose de que las mangueras estén en el lugar correcto Las conexiones de manguera solamente encajarán en una manera 12 Asegúrese de que todas las conexiones son seguras y firmes 13 Arranque...

Page 10: ...l valves at inlet hoses from drums 7 Take recirculation hoses out of vents and let hang down 8 Insert plugs back on vent tubes 9 Allow generator to completely cool down or remove from cart before covering 800 620 7928 This manual is an important part of your machine and should remain with the machine at all times for continued reference on proper use and care of this machine Overnight Shut Down No...

Page 11: ...stola hasta el punto de tener 3 4 de grasa en la boquilla 6 Apague ambas válvulas de bola en las mangueras de entrada de los tambores 7 Retiran las mangueras de recirculación de respiraderos y déjelas a colgar 8 Meten los tapones en los tubos de ventilación 9 Cubres el Patriot Jr con cubierta verde incluida 800 620 7928 Procedimiento Para Apagar La Maquina a Corto Plazo Note Yiempos de descanso y ...

Page 12: ... to blow through gun for 5 minutes 5 Trigger gun a few times to help clear tip 6 Shut off air compressor 7 Remove air line from gun 8 Remove cap from top of grease fitting on gun until grease comes out of gun end 9 Replace cap 10 Store gun in a dry bag 11 Turn off both ball valves at inlet hoses from drums 12 Insert plugs back on vent tubes 13 Cover Patriot Jr with green stock cover provided Note ...

Page 13: ...la pistola de 2 a 3 minutos Dispare la pistola unas veces a limpiar la punta 4 Apague el compresor de aire Retire la línea de aire de la pistola Retire la tapa al parte superior de inyector de grasa hasta que grasa salga por fin de pistola de grasa Reemplace la tapa 10 Guarde la pistola en una bolsa seca 11 Apague ambas válvulas de bola en las mangueras de entrada de los tambores 12 Retirense las ...

Page 14: ...ials have been purged from lines and neutralizer is present allow the neutralizer to refill the same container from which you are pumping out of 8 Pull hose from container allowing neutralizer in hose to run back into container 9 Now insert same inlet lose into container of Surf A Lube 10 Flush out neutralizer until lube is present 11 Pump lube through system until it comes out gun 12 Leave air in...

Page 15: ...que todos los materiales han sido vaciados de las líneas y neutralizador está presente rellenas el contenedor original del neutralizador 8 Ahora mismo insertan la manguera en envase de Surf A Lube 9 Enjuages el neutralizador hasta que el lubricante está presente 10 Bomba el lubricante a través del sistema hasta que sale de la pistola 11 Deje el aire en el lado B 12 Cierran las válvulas de bola de ...

Page 16: ...roof edge without proper fall protection in accordance with OHSA or other governing bodies 7 Wear safety glasses at all time with operating or working around this machine 8 Keep hands feet hair jewelry and loose clothing away from the engine and any other moving parts 9 Do not make adjustments to the machine The exception is while the machine is running you CAN increase or decrease pressure while ...

Page 17: ...ur local distributor A copy of the Safety Decals in includedin this manual along with their reorder code Machine Usage This machine shall be used and operated as described in this manual and may be supplemented by additional media published by Panther East The owner and or operators of this machine are responsible for ensuring its use for intended purposes only Improper use not described herein ma...

Page 18: ...here the red caps on the back where the hoses get connected The B Side is shown here This right side of the pump for the B Side There is a screen here to filter out any foreign materials before it goes into your pump The A Side has the same parts as the B Side These are the valves to turn on and off This is a picture of air dryers Patriot Jr Detailed Overview The silver tubes are the air vents for...

Page 19: ...nd one in the front center below with pressure gauges There are two clips on the bottom base to hold the air compressor The typical gun uses an air gun so that is why you would need the air com pressor The handles are for lifting and maneuvering the cart and can be swung out of the way at the end of the night There are 4 lifting D Rings on either side of the cart in each corner They are strictly f...

Page 20: ...nt and then it is in the ON position as showed here When you are purging materials through the hoses you must have the gun in the open position to allow the air to escape There is a drill bit placed next to the tip of the gun used for cleaning Hose Connection Overview The gun is in the closed position Make sure to tighten each connection lightly The bit supplied can be used to clean out both of th...

Page 21: ...to flow smoothly This is the larger of the two holes Extra caps and plugs are supplied to you if you choose to disconnect for any reason The B Side gets the male cam lock for the hose that goes into the female fitting for the barrel Point vents away from the Patriot Jr in a horizontal position away from the cart so that when it s laying down the vents will face up Make sure to note that this male ...

Page 22: ... barrel on the same way Tighten the strap so that the barrel is secure Pull down the A Side Hose into place tighten and clamp it makign sure to mvoe the ears back Once the barrels are in place find be sure to tighten the Y Strainer Fittings BEFORE use Next fInd a healping hand We recommend a buddy system for any lifting especially for drums and carts Just tilt the cart down to the ground Then you ...

Page 23: ... Key System Item Description GUNPJRVee 1 PJR Vee Manifold Gun Item Description PJRTire 1 PJR 18x8 5x8 No Flat Tire Item Description DrumStrap 1 Drum Latch Strap Down Kit PAGE 22 WWW PATRIOTJR COM 800 620 7928 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART ...

Page 24: ...ease Gun Item PJR HOSE50 2B HB2 1006HB PJR HOSE50 3 HB3 1006HB3 Description 1 50 of 2 bundle 2 is used on bead 1 50 of 3 bundle 3 is used on spray Item QuickConnectGray Description 1 Quick Connect Nozzle Gray Item QuickConnectBlack Description 1 Quick Connect Nozzle Black Item PJR CAMMALE MNPT 75 F AL Description 1 3 4 NPT Male x Male Camlock Item PJR CAMMALE FEMALE 75 A AL Description 1 3 4 Male ...

Page 25: ...ts Item PJR DRUMCAMLOCKSET Description 1 Kit Containing 2 Drum Vents 2 MxM Camlocks 2 FxF Camlocks Item PJR VALVEBALL34 LFFBV 3C Description 1 Wye Connection Shut off valve Item PJR GSPSURFALUBEIG Description 1 Gallon A Side Flush Item PJR GSPISOFLUSHIG Description 1 Gallon of NZD ISO Flush Item PJR GSPSURFXFLUSH2000IG Description 1 Gallon of Surf X Flush Item PJR CADCAMGRV 75 DC AL Description 1 ...

Page 26: ...r Description 1 PJR Replacement Drawer with Handle Lock Key Set Item TLatch Description 1 PJR T Latch Item VEEArm Description 1 Armrest for PJR Vee Manifold Item VEEDrillbit Description 1 1 4 Drill Bit for Vee Manifold Cleanout Item PJRHGrip Description 1 PJR Foam Handle Grip Replacement Item WyeSmScrn Description 1 Wye Strain Smaller Screen Replacement Item ReCircLine Description 1 set of RED and...

Page 27: ... Reactor Specifications Max Fluid Working Pressure 2000 psi 140 bar 14 MPa Electrical Requirements Model 259082 120 Vac dedicated 15 A circuit 1 phase 50 60 Hz Max Output 12 lb min 5 4 kg min at 340 cycles min Dimensions Bare sprayer 35 L x 24 H x 15 W 89 x 61 x 38 cm Weight Bare sprayer no hose gun or cart 95 lb 43 kg Electrical Requirements Pump 15amp 120V NOTE PJR FULL SPRAY INCLUDES ALL ITEMS ...

Page 28: ...ic or metal drums Not recommended for use on Carlisle adhesives Cinch straps to secure tight ﬁt Delivers safe uniform heat to temperature sensitive materials Preserve expensive materials without overheating or burning Insulated full wrap design making it ultra energy efﬁcient Safe for outdoor use water resistant Up to 145º heating ﬁxed or variable Works on both poly and steel drums Prevent product...

Page 29: ...Hose Bundle H Spray Gun J Recirculation Tubes K Air Line Inlet quick disconnect fitting L Outlet Hose Connections M Power Cord N Lift Ring Handle Hose Rack P Fluid Inlet Tubes Q Desiccant Dryers FIG 1 Component Identification A B C D E F G H J L L M N P FRONT VIEW BACK VIEW TI17121a Q Q PAGE 28 WWW PATRIOTJR COM 800 620 7928 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART ...

Page 30: ...utdown if desired see page 28 You cannot set the other codes FIG 2 Controls and Indicators I Power Switch Status Indicator Motor Pump Control Function Knob Status Codes TI17123b Icon Setting Function Stop Park Stops motor and automati cally parks pumps Slow Recirc Slow recirculation speed Fast Recirc Fast recirculation speed Static Mix Use fluid pressure settings 1 5 to dispense polyurea joint fil...

Page 31: ...hat component toward Recirc until gauges show balanced pres sures NOTE Turn Recirc Spray valve only enough to balance pressure If turned completely all pressure will bleed off 3 Check fluid inlet strainers and fluid filters at gun Status Code 2 Pressure Deviation from Setpoint NOTE The unit does not check for pressure deviation at setpoint less than 400 psi 2 8 MPa 28 bar Unit senses pressure devi...

Page 32: ... SW2 Settings TI7023a TI7024a ON Default OFF 1 2 3 4 1 2 3 4 Table 2 Status Code 1 and 2 Settings g n i t t e s t l u a f e d t h g i R t f e L n o i t c n u F d n a h c t i w S P I D DIP Switch 1 If selected causes shutdown or displays a warning if the pres sure imbalance exceeds selection made in DIP Switch 2 WARNING SHUTDOWN DIP Switch 2 If selected causes shutdown if A and B pressure imbalance...

Page 33: ...ng Status Code 7 No Cycle Counter Switch Input Have not received input from cycle counter switch for 10 seconds after selecting Recirculation Mode 1 Check cycle counter switch connection to board J10 pins 5 6 page 38 figure control module wir ing connections 2 Check that magnet 224 and cycle counter switch 223 are in place under B side motor end cover 227 Replace if necessary PAGE 32 WWW PATRIOTJR...

Page 34: ...r dam age Remove motor Have motor shop resurface commutator or replace motor page 43 Failed control board Replace board See page 37 Fan not working Loose fan cable Check that cable is connected at fan and at J9 on control board See pages 44 and 37 y r a s s e c e n f i e c a l p e r d n a t s e T n a f e v i t c e f e D page 44 Pump output low Plugged fluid inlet strainer Clear see page 24 Plugged...

Page 35: ...lve Repair page 33 Leaking piston valve or intake valve in displacement pump Repair See pump manual Leaking gun shutoff Repair See gun manual Pressure is higher on B side during startup of recirculation especially in High Recirc mode This is normal Component B is typ ically higher viscosity than compo nent A until the material is heated during recirculation No action required One gauge shows half ...

Page 36: ...blem Check B side inlet strainer and pump intake valve B side rich lack of A side A side gauge is low A side material supply problem Check A side inlet strainer and pump intake valve B side gauge is low A side restriction downstream of gauge Check gun check valve screen mix module or mix manifold restrictor Problem Cause Solution FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART 800 620 7928 P...

Page 37: ... a workbench 4 Remove four screws 10 and control board cover 61 to expose the control board 12 5 Disconnect all cables and connectors from board 6 Remove seven screws 13 and remove board 7 Install new board in reverse order NOTE Apply thermal compound between the square steel piece on the back of the board and the main alumi num plate Order Part No 110009 Thermal Compound Table 3 Control Board Con...

Page 38: ...Indicator Fan Black Twin Flat Cable Red Black Yellow Yellow Red Black Black White Jumper 1 2 3 4 5 6 7 8 9 10 J3 J8 J2 Black Red White Pressure Transducer A Pressure Transducer B CONTROL BOARD 249434 120 V Black Sheath Black Sheath Black Phone Cable and Plug not used not used Jumper ON OFF LINE P1 P2 1 2 3 4 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART 800 620 7928 PAGE 37 WWW PATRIOTJR C...

Page 39: ... 66 29 53 2x 1 Apply sealant to threads Apply sealant to all non swiveling pipe threads Apply lubricant to all o rings and bolt wheel connection 3 91 Cover entire surface of sensor probe with lubricant before assembling onto motor plate 8 Torque to 5 6 ft lbs 6 7 8 N m 1 2 3 4 5 1 3 2 2 2 2 3 3 3 2 PAGE 38 WWW PATRIOTJR COM 800 620 7928 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART ...

Page 40: ... 259083 240V Bare Proportioner continued TI17472a 20 21 19 94 2 16a 85 14 15 23 22 87 86 16 86 11 4x 8 10 4x 12 13 7x 61 10 4x 92 17 64 4 3 3 18 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART 800 620 7928 PAGE 39 WWW PATRIOTJR COM ...

Page 41: ...portioner continued 38 44 43 2x 88 2x 41 4x 10 2x 37 2x 40 2x 39 43 90 4 7 4x 91 2x 3 2x 84 2x 82 89 81 54 2x 55 2x 80 5 2x 29 2x 9 1 1 3 5 3 83 56 2x 1 1 42 2x 1 1 1 PAGE 40 WWW PATRIOTJR COM 800 620 7928 FLEECEBACK INSULATION MOBILE ADHESIVE DISPENSING CART ...

Page 42: ...l 2 2 d i u l f E B U T 0 3 5 H 6 1 6 3 37 16G943 BRACKET lift handle 2 38 16G945 TUBE lift handle fixed 1 39 24J244 HANDLE lift sliding 1 40 16H546 PIN mounting lift handle 2 41 16H547 PIN alignment lift handle 4 42 110037 SCREW mach pnh 2 43 109032 SCREW mach pnh 3 44 24J154 PIN W LANYARD 1 45 249629 HOSE component A 1 4 in 6 mm ID thermoplastic hose with moisture guard 1 4 npsm f x 48 in 1219 m...

Page 43: ...32 x 3 8 in 10 mm 8 208 116074 WASHER thrust steel 2 209 107434 BEARING thrust bronze 2 210 248231 CRANKSHAFT KIT 2 211 180131 BEARING thrust bronze 2 212 116073 WASHER thrust steel 2 213 116079 BEARING thrust bronze 4 214 287057 GEAR REDUCER KIT 2 215 24L979 DRIVE HOUSING KIT 2 216 287053 CONNECTING ROD KIT 2 217 196762 PIN straight 2 218 195150 NUT jam pump 2 219 256767 24L006 PUMP displacement ...

Page 44: ... 4 503 239914 VALVE recirc spray includes items 503a 503b 2 1 T A E S 2 2 0 E 5 1 a 3 0 5 1 T E K S A G 9 9 6 1 1 1 b 3 0 5 504 224807 BASE valve 2 505 187625 HANDLE valve drain 2 506 111600 PIN grooved 2 507 113641 GAUGE pressure fluid 2 508 116504 TEE 1 4 npt m x 1 4 npt f run 1 4 npt f branch 2 509 119998 ADAPTER 5 16 JIC x 1 4 npt m 1 510 116704 ADAPTER 3 8 JIC x 1 4 npt m 1 511 556765 ELBOW t...

Page 45: ...PTER spout pour assembly A 40 mm 24M114 ADAPTER spout pour assembly B 40 mm 24M052 ADAPTER spout pour assembly A 38 mm 24M053 ADAPTER spout pour assembly B 38 mm 16H615 TUBE recirculation Unheated Hoses with Scuff Guard 2000 psi 138 bar 13 8 MPa 24R823 HOSE BUNDLE 1 4 in 6 4 mm 35 ft 10 m no air hose uninsulated 249633 HOSE BUNDLE 1 4 in 6 4 mm 35 ft 10 m air uninsulated 24R137 HOSE BUNDLE 3 8 in ...

Page 46: ... defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Gracoʼs sole obligation and buyerʼs sole remedy for any breac...

Page 47: ...ve them built into the camera already Click on this QR code pic Watch how easy it is to watch these great and instructional videos If we missed anything call us We are always looking for ways to make it easier for you Using the built in camera iPhone or QR Reader app on your smartphone click on the above QR CODE and you will be directed to the training video library If this doesnt work go to your ...

Page 48: ...P A T R I O T P R O D U C T S D E V E L O P E D B Y 8 0 0 6 2 0 7 9 2 8 w w w p a t r i o t j r c o m www panthereast com A B ...

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