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Ampco Pumps Company K-Series Metric Maintenance Manual M-033 Rev A 11.16 

 

 
 

Priming 

 

 

 

The K-Series pump is not a self-priming pump and must be completely filled 

with the pumping liquid before operation. If the system has a positive suction head priming 
can be done by opening the valve in the suction piping as well as the pump’s air vents to allow 
the liquid to enter the pump casing. Rotate the shaft by hand to free entrapped air from the 
impeller and then ensure that all air has been forced out by the liquid before closing the air 
vents. If the pump has a suction lift, priming must be done by using foot valves, ejectors or 
manual filling of the pump casing.  
 

CAUTION! 

Running the pump dry will result in 

serious damage to the mechanical seal. 

 

Pre-Start Checklist 

 

Before operating the K-Series pump ensure that all of the following requirements are met 
 

o

 

Check that all motor and starting device wirings match the wiring diagram. 

o

 

Make sure the shaft rotates clockwise when viewed from behind the motor. 

o

 

Refer to motor instructions before starting if the motor has not been operated over an 
extended period of time. 

o

 

Make sure that that voltage, phase, and line circuit frequency match what is specified 
on the motor data plate. 

o

 

Turn shaft by hand to make sure it rotates freely. 

o

 

Tighten all gauge and drain tap plugs. When not in use, close the gauge cocks on 
pumps fitted with pressure gauges. 

o

 

Check that all flange bolts are tightened and the suction and discharge piping is not 
leaking. 
 

Pump Operation 

 

WARNING 

Operating the pump without an approved 

coupling guard installed could result in 

operating personnel injury. 

 
 

Start Up Instructions 
 

1.

 

Set the suction line gate valve to full open and close the discharge line gate valve. 

2.

 

Fill the suction line and prime the pump. 

Summary of Contents for K Series

Page 1: ...Components Service Manual This service manual includes installation operation and maintenance instructions for Ampco Pump Company s K Series with IEC frame motor Failure to learn the correct procedures for installing and servicing the pump from this manual could result in equipment failure ...

Page 2: ...ge connections until the pump is installed and is ready to be connected to the piping to stop debris from getting into the pump Pump Location Use the following pump location guidelines to help ensure proper pump performance Locate the pump so that the shortest and most direct possible suction piping can be used To facilitate priming ensure a steady flow and provide positive suction head locate the...

Page 3: ... force piping when making connections This can cause the impeller to rub on the casing or premature seal failure Suction Piping It is very important that suction piping be selected and installed such that it minimizes pressure loss and allows sufficient liquid flow into the pump A proper suction piping system design can eliminate many NPSH problems The following precautions should be followed to e...

Page 4: ...le the pump operator to monitor pump performance properly sized pressure gauges may be installed in gauge taps on pump suction and discharge nozzles Pressure gauges will also indicate the presence of cavitation vapor binding or other unstable operation by showing wide fluctuations in suction and discharge pressures For these reasons Ampco highly recommends gauges Discharge Piping To ensure proper ...

Page 5: ...Series pump ensure that all of the following requirements are met o Check that all motor and starting device wirings match the wiring diagram o Make sure the shaft rotates clockwise when viewed from behind the motor o Refer to motor instructions before starting if the motor has not been operated over an extended period of time o Make sure that that voltage phase and line circuit frequency match wh...

Page 6: ...ion Shutdown 1 Slowly close the discharge piping gate valve Closing valve too quickly can cause hydraulic shock 2 Turn off power supply to the pump Short Duration Shutdown For short shutdown periods the pump can remain filled but make sure the pump is fully primed prior to restarting If the pump is subject to freezing conditions then the pump exterior should be insulated or heated and the fluid wi...

Page 7: ...e that the shaft and C face areas are clean Attach the motor adapter 1 to the motor using the supplied hardware 2 Attach the stub shaft 2 and shaft locking collar 3 to the motor and the motor adapter 1 as shown in Figure 1 Leave the shaft collar loose until Step 5 Figure 1 Motor Adapter Installation 3 Place the rear cover 5 into the adapter plate 4 and rotate clockwise to lock into place Figure 2 ...

Page 8: ...o the screws before tightening to 15 ft lbs Figure 3 Attach Rear Cover to Adapter 5 Next the impeller will be installed and the clearance set Begin by placing a 875 thick shim into the rear cover Now screw the impeller 6 onto the stub shaft 2 and tighten until fully seated Ensure the impeller is flush with the shim and finally tighten the shaft collar 3 to 15 ft lbs Figure 4 Setting Impeller Clear...

Page 9: ... the clearance Lightly oil the rear cover 5 bore and finger press the stationary ceramic component into the rear cover The ceramic face will be orientated to the front and visible once installed Make sure it is fully seated Figure 5 Stationary Seal Seat Installation 7 Insert the impeller o ring 13 into the stem of the impeller 6 Figure 6 Impeller O ring Installation ...

Page 10: ...irected towards the rear of the pump Seal may be lightly oiled to facilitate sliding into the impeller stem Use soap glycerin etc if oil is not permitted i e EPDM Figure 7 Rotating Seal to Impeller Stem 9 Re install the impeller and tighten onto the sub shaft 2 Lubricate the stub shaft and impeller o ring 13 as required for smooth installation Next install the front cover 7 10 The last step is to ...

Page 11: ... 11 16 10 Table 1 Parts List Number Description Qty per pump 1 Motor Adapter 1 2 Stub Shaft 1 3 Shaft Collar 1 4 Adapter Plate 1 5 Rear Cover 1 6 Impeller 1 7 Front Cover 1 8 Seal Stationary 1 9 Seal Rotating 1 10 Seal Spring 1 11 Seal Cup 1 12 Shaft Guard 2 13 Impeller O ring 1 ...

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