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Ampco Pumps Company K-Series Metric Maintenance Manual M-033 Rev A 11.16 

 

 

 
PUMP INSTALLATION 

 

Receiving pumps: 
 
Visually inspect shipping crate(s)/pallet(s) for damage. Ampco pumps will be shipped in 
boxes labeled Ampco Pumps or in crates. If there is any damage it is imperative to notify the 
driver at the time of delivery. Failure to do so will make it difficult, if not impossible, to file a 
damage claim and Ampco Pumps will not be held accountable. Please contact Ampco Pumps 
shipping department with damage details ASAP. 
 
Once unpacked, carefully inspect the pump for any damage that may have occurred during 
shipping. Attempt to turn the impeller, it should turn freely. There should be a little noise from 
the seal which is normal.  If there is metal-to-metal contact when the impeller is turned then 
shipping damage is likely. Leave the protective covers on the inlet and discharge connections 
until the pump is installed and is ready to be connected to the piping to stop debris from 
getting into the pump. 
 
Pump Location 

 

Use the following pump location guidelines to help ensure proper pump performance: 
 

 

Locate the pump so that the shortest and most direct possible suction piping can be 
used. 

 

To facilitate priming, ensure a steady flow, and provide positive suction head, locate 
the pump below system level, when possible. 

 

Ensure the NPSH available to the suction end is always equal-to or greater-than the 
specified NPSH required on the pump performance curve by considering the pump’s 
location in relation to the entire system. 

 
Foundation (if applicable) 
 
 

The base attached to the pumping unit has pre-drilled mounting holes so that the 

pumping unit can be fixed to a foundation, providing a permanent rigid support. The 
foundation is necessary in order to absorb vibration, strain, and shock on the pumping unit. 
The foundation should be about 6 inches longer and wider than the pump base and have a 
depth of about 20 times the diameter of the foundation bolts. 
 

 
 
 
 

Summary of Contents for K Series

Page 1: ...Components Service Manual This service manual includes installation operation and maintenance instructions for Ampco Pump Company s K Series with IEC frame motor Failure to learn the correct procedures for installing and servicing the pump from this manual could result in equipment failure ...

Page 2: ...ge connections until the pump is installed and is ready to be connected to the piping to stop debris from getting into the pump Pump Location Use the following pump location guidelines to help ensure proper pump performance Locate the pump so that the shortest and most direct possible suction piping can be used To facilitate priming ensure a steady flow and provide positive suction head locate the...

Page 3: ... force piping when making connections This can cause the impeller to rub on the casing or premature seal failure Suction Piping It is very important that suction piping be selected and installed such that it minimizes pressure loss and allows sufficient liquid flow into the pump A proper suction piping system design can eliminate many NPSH problems The following precautions should be followed to e...

Page 4: ...le the pump operator to monitor pump performance properly sized pressure gauges may be installed in gauge taps on pump suction and discharge nozzles Pressure gauges will also indicate the presence of cavitation vapor binding or other unstable operation by showing wide fluctuations in suction and discharge pressures For these reasons Ampco highly recommends gauges Discharge Piping To ensure proper ...

Page 5: ...Series pump ensure that all of the following requirements are met o Check that all motor and starting device wirings match the wiring diagram o Make sure the shaft rotates clockwise when viewed from behind the motor o Refer to motor instructions before starting if the motor has not been operated over an extended period of time o Make sure that that voltage phase and line circuit frequency match wh...

Page 6: ...ion Shutdown 1 Slowly close the discharge piping gate valve Closing valve too quickly can cause hydraulic shock 2 Turn off power supply to the pump Short Duration Shutdown For short shutdown periods the pump can remain filled but make sure the pump is fully primed prior to restarting If the pump is subject to freezing conditions then the pump exterior should be insulated or heated and the fluid wi...

Page 7: ...e that the shaft and C face areas are clean Attach the motor adapter 1 to the motor using the supplied hardware 2 Attach the stub shaft 2 and shaft locking collar 3 to the motor and the motor adapter 1 as shown in Figure 1 Leave the shaft collar loose until Step 5 Figure 1 Motor Adapter Installation 3 Place the rear cover 5 into the adapter plate 4 and rotate clockwise to lock into place Figure 2 ...

Page 8: ...o the screws before tightening to 15 ft lbs Figure 3 Attach Rear Cover to Adapter 5 Next the impeller will be installed and the clearance set Begin by placing a 875 thick shim into the rear cover Now screw the impeller 6 onto the stub shaft 2 and tighten until fully seated Ensure the impeller is flush with the shim and finally tighten the shaft collar 3 to 15 ft lbs Figure 4 Setting Impeller Clear...

Page 9: ... the clearance Lightly oil the rear cover 5 bore and finger press the stationary ceramic component into the rear cover The ceramic face will be orientated to the front and visible once installed Make sure it is fully seated Figure 5 Stationary Seal Seat Installation 7 Insert the impeller o ring 13 into the stem of the impeller 6 Figure 6 Impeller O ring Installation ...

Page 10: ...irected towards the rear of the pump Seal may be lightly oiled to facilitate sliding into the impeller stem Use soap glycerin etc if oil is not permitted i e EPDM Figure 7 Rotating Seal to Impeller Stem 9 Re install the impeller and tighten onto the sub shaft 2 Lubricate the stub shaft and impeller o ring 13 as required for smooth installation Next install the front cover 7 10 The last step is to ...

Page 11: ... 11 16 10 Table 1 Parts List Number Description Qty per pump 1 Motor Adapter 1 2 Stub Shaft 1 3 Shaft Collar 1 4 Adapter Plate 1 5 Rear Cover 1 6 Impeller 1 7 Front Cover 1 8 Seal Stationary 1 9 Seal Rotating 1 10 Seal Spring 1 11 Seal Cup 1 12 Shaft Guard 2 13 Impeller O ring 1 ...

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