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Ampco Pumps Company K-Series Metric Maintenance Manual M-033 Rev A 11.16 

 

 

For suction lift conditions it is recommended that the suction piping have a gradual 
upward slope approaching the pump. For positive suction head the suction piping 
should have a gradual downward slope approaching the pump. 

 

High point such as loops or arcs must be avoided as they may create air pockets, 
throttle the system, and produce erratic pumping. 

 

A valve must be installed in the suction piping in order to isolate the pump during 
shutdown and maintenance, and to facilitate pump removal. If two or more pumps are 
connected to a single suction line, each pump should be isolated by a separate valve. 

 

Gate valves need to be positioned so that air pockets are not produced. If NPSH is 
critical, globe valves should not be used. (

Note: During operation all valves 

installed on the suction line must be at full open

 

To enable the pump operator to monitor pump performance, properly sized pressure 
gauges may be installed in gauge taps on pump suction and discharge nozzles. 
Pressure gauges will also indicate the presence of cavitation, vapor binding, or other 
unstable operation by showing wide fluctuations in suction and discharge pressures. 
For these reasons Ampco highly recommends gauges. 
 

Discharge Piping 
 
 

To ensure proper pump performance the following precautions regarding discharge 

piping should be followed: 
 

 

If the discharge piping distance is short the piping can be the same diameter as the 
pump discharge opening. 

 

Long horizontal lengths of discharge piping should maintain an even gradient. 

 

A valve needs to be installed near the pump’s discharge opening to prime and start the 
pump, as well as to isolate the pump during shutdown, maintenance, and to facilitate 
pump removal. 

 

High points should be avoided in discharge piping as they can entrap air or gas and 
retard pump operation. 

 

If liquid hammer might exist, such as when check valves are used, the discharge gate 
valve should be closed prior to pump shutdown.

Summary of Contents for K Series

Page 1: ...Components Service Manual This service manual includes installation operation and maintenance instructions for Ampco Pump Company s K Series with IEC frame motor Failure to learn the correct procedures for installing and servicing the pump from this manual could result in equipment failure ...

Page 2: ...ge connections until the pump is installed and is ready to be connected to the piping to stop debris from getting into the pump Pump Location Use the following pump location guidelines to help ensure proper pump performance Locate the pump so that the shortest and most direct possible suction piping can be used To facilitate priming ensure a steady flow and provide positive suction head locate the...

Page 3: ... force piping when making connections This can cause the impeller to rub on the casing or premature seal failure Suction Piping It is very important that suction piping be selected and installed such that it minimizes pressure loss and allows sufficient liquid flow into the pump A proper suction piping system design can eliminate many NPSH problems The following precautions should be followed to e...

Page 4: ...le the pump operator to monitor pump performance properly sized pressure gauges may be installed in gauge taps on pump suction and discharge nozzles Pressure gauges will also indicate the presence of cavitation vapor binding or other unstable operation by showing wide fluctuations in suction and discharge pressures For these reasons Ampco highly recommends gauges Discharge Piping To ensure proper ...

Page 5: ...Series pump ensure that all of the following requirements are met o Check that all motor and starting device wirings match the wiring diagram o Make sure the shaft rotates clockwise when viewed from behind the motor o Refer to motor instructions before starting if the motor has not been operated over an extended period of time o Make sure that that voltage phase and line circuit frequency match wh...

Page 6: ...ion Shutdown 1 Slowly close the discharge piping gate valve Closing valve too quickly can cause hydraulic shock 2 Turn off power supply to the pump Short Duration Shutdown For short shutdown periods the pump can remain filled but make sure the pump is fully primed prior to restarting If the pump is subject to freezing conditions then the pump exterior should be insulated or heated and the fluid wi...

Page 7: ...e that the shaft and C face areas are clean Attach the motor adapter 1 to the motor using the supplied hardware 2 Attach the stub shaft 2 and shaft locking collar 3 to the motor and the motor adapter 1 as shown in Figure 1 Leave the shaft collar loose until Step 5 Figure 1 Motor Adapter Installation 3 Place the rear cover 5 into the adapter plate 4 and rotate clockwise to lock into place Figure 2 ...

Page 8: ...o the screws before tightening to 15 ft lbs Figure 3 Attach Rear Cover to Adapter 5 Next the impeller will be installed and the clearance set Begin by placing a 875 thick shim into the rear cover Now screw the impeller 6 onto the stub shaft 2 and tighten until fully seated Ensure the impeller is flush with the shim and finally tighten the shaft collar 3 to 15 ft lbs Figure 4 Setting Impeller Clear...

Page 9: ... the clearance Lightly oil the rear cover 5 bore and finger press the stationary ceramic component into the rear cover The ceramic face will be orientated to the front and visible once installed Make sure it is fully seated Figure 5 Stationary Seal Seat Installation 7 Insert the impeller o ring 13 into the stem of the impeller 6 Figure 6 Impeller O ring Installation ...

Page 10: ...irected towards the rear of the pump Seal may be lightly oiled to facilitate sliding into the impeller stem Use soap glycerin etc if oil is not permitted i e EPDM Figure 7 Rotating Seal to Impeller Stem 9 Re install the impeller and tighten onto the sub shaft 2 Lubricate the stub shaft and impeller o ring 13 as required for smooth installation Next install the front cover 7 10 The last step is to ...

Page 11: ... 11 16 10 Table 1 Parts List Number Description Qty per pump 1 Motor Adapter 1 2 Stub Shaft 1 3 Shaft Collar 1 4 Adapter Plate 1 5 Rear Cover 1 6 Impeller 1 7 Front Cover 1 8 Seal Stationary 1 9 Seal Rotating 1 10 Seal Spring 1 11 Seal Cup 1 12 Shaft Guard 2 13 Impeller O ring 1 ...

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