Ammann AV23-2 Manual Download Page 8

Page: 8 / 180

BNNbOO

ID: 1138310

Issue date January 01, 2010

Contents

Notes .......................................................................................................... 128

9 Tips ............................................................................................................ 129

Replacing the front bulbs............................................................................ 130

Replacing the rear bulbs ............................................................................ 133

Engine compartment fuses......................................................................... 134

Steering column fuses................................................................................ 135

Battery ........................................................................................................ 136

Notes .......................................................................................................... 137

Notes .......................................................................................................... 138

10 Storage .................................................................................................... 139

Storage....................................................................................................... 140

Draining the water tank .............................................................................. 142

Winterization, emptying the water tank ...................................................... 143

Draining diesel............................................................................................ 145

Notes .......................................................................................................... 146

11 Hydraulics diagram ................................................................................ 147

AV23 - AV40 hydraulics diagram ............................................................... 148

AV23 - AV40 hydraulics diagram legend ................................................... 149

Hydraulic diagram AV23K-AV40K.............................................................. 150

AV23K - AV40K hydraulics diagram legend............................................... 151

AV23K - AV40K Edge Cutter hydraulics diagram ...................................... 152

AV23K - AV40K Edge Cutter hydraulics diagram legend .......................... 153

Notes .......................................................................................................... 154

12 Wiring diagram........................................................................................ 155

Wiring diagram (multifunction display) ....................................................... 156

Wiring diagram (engine start/stop) ............................................................. 157

Wiring diagram (emergency stop / oil cooler, diesel pump) ....................... 158

Wiring diagram (sprinkler) .......................................................................... 159

Wiring diagram (vibration, ROPS2D) ......................................................... 160

Wiring diagram (horn, indicators) ............................................................... 161

Wiring diagram (lights) ............................................................................... 162

Wiring diagram (options) ............................................................................ 163

Wiring diagram (operating lever control) .................................................... 164

Wiring diagram (delayed seat switch) ........................................................ 165

Wiring diagram key..................................................................................... 166

13 Specifications ......................................................................................... 171

Dimensions................................................................................................. 172

Specifications AV2-2 .................................................................................. 173

Specifications AV2-2K................................................................................ 174

Specifications AV2-2 sidefree .................................................................... 175

Notes .......................................................................................................... 176

Summary of Contents for AV23-2

Page 1: ...BNNbOO Manual EN AV23 2 AV26 2 AV32 2 AV33 2 AV40 2 Serial No 22 500 AV23 2K AV26 2K AV32 2K AV40 2K Yanmar ID 1138310 Revision index A Issue date January 01 2010 ...

Page 2: ...BNNbOO ...

Page 3: ...inery Directive 2006 42 EC with amendment 2006 42 EC Electromagnetic Compatibility Directive 89 336 EC with amendments 2004 108 EC Emission Directive 97 68 EC Noise Directive 2000 14 EC with amendment 2005 88 EC Applicable harmonized norms particularly EN 500 1 EN 500 4 EN 982 EN ISO 14121 1 ISO 12100 1 ISO 12100 2 EN ISO 13850 Issuing testing office for noise tests TÜV Austria Austrian technical ...

Page 4: ...BNNbOO ...

Page 5: ...he field of road roller engineering Because the content of the deliverable depends on the order the features of your roller may differ in some descriptions and pictures In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for future reference With kind regards Ammann Schweiz AG Eisenbahnstrasse 25 CH 4901 Lang...

Page 6: ... on the machine 20 Noise levels 23 Safety maintenance 24 Vibration hazard 28 Notes 29 Notes 30 4 Transport Commissioning 31 Transport 32 Center of gravity 34 Joint protection 35 Commissioning 36 Notes 38 5 Overview 39 Intended use 40 Inappropriate use 41 Component overview 42 Dashboard switches 44 Dashboard control lamps 45 Operation check 46 Notes 49 Notes 50 6 Operating 51 Driver s seat 52 Roll ...

Page 7: ...otes 94 8 Maintenance 95 Important notes 96 Roller maintenance 97 Maintenance check sheet 100 Yanmar engine maintenance 102 Towing releasing brakes 104 Opening the hood 108 Engine compartment inspection summary 110 Inspect engine oil level coolant level 111 Inspect fuel level hydraulic oil level 112 Checks sprinkler system scraper 113 Checks tire pressure 114 Checks air filter cartridges 115 Check...

Page 8: ...V40K hydraulics diagram legend 151 AV23K AV40K Edge Cutter hydraulics diagram 152 AV23K AV40K Edge Cutter hydraulics diagram legend 153 Notes 154 12 Wiring diagram 155 Wiring diagram multifunction display 156 Wiring diagram engine start stop 157 Wiring diagram emergency stop oil cooler diesel pump 158 Wiring diagram sprinkler 159 Wiring diagram vibration ROPS2D 160 Wiring diagram horn indicators 1...

Page 9: ...1 Structure of the manual BNNbOO ID 1138310 Issue date January 01 2010 5 1 Structure of the manual ...

Page 10: ...ion in particular increases the reliability of the machine in operation and its service life This reduces repair costs and down time Spare parts Spare parts must meet Ammann technical specifications These requirement are fulfilled if only original Ammann spare parts are used Storage and completeness of the manual This manual is an integral part of the roller and must be kept available for the user...

Page 11: ...descriptions In order to facilitate orientation we will tell you where to find the appropriate parts in the various sections The descriptions are based on the principle The roller is viewed from the rear looking forward Example unlocking the hood The hood lock is located on the left hand side Left Right Front Bottom Top Rear ...

Page 12: ... impending danger Failure to avert such dangers will lead to death or extremely serious injuries WARNING Indicates a potentially harmful situation Failure to avert this situation may damage the product or objects in its vicinity NOTE Indicates application tips and other particularly useful information This is not a sign of a dangerous or harmful situation ...

Page 13: ...2 Identification BNNbOO ID 1138310 Issue date January 01 2010 9 2 Identification ...

Page 14: ... AV32 2 1310 mm 3160 kg AV33 2 1412 mm 3450 kg AV40 2 1412 mm 3800 kg Roller with pneumatic wheel combined roller Model Width Weight AV23 2K 1065 mm 2280 kg AV23 2K S 1110 mm 2450 kg AV26 2K 1249 mm 2400 kg AV26 2K S 1310 mm 2520 kg AV32 2K 1219 mm 3110 kg AV40 2K 1370 mm 3 540 kg The machine models differ only in terms of weight and the width of the roller drum The combined roller has a pneumatic...

Page 15: ...mportant data on the identification plate 1 Roller designation 2 Roller model 3 Name and address of the manufacturer 4 Serial number 5 Year of manufacture 6 Vehicle Identification Number VIN 7 Fuel engine output at 8 Number of revolutions per minute 9 CECE gross weight max weight CH 10 CECE front axle weight max axle weight CH 11 CECE rear axle weight max axle weight CH NOTE The roller serial numb...

Page 16: ... catalog for roller Yanmar engine manual in English Yanmar engine manufacturer s declaration Documents The following documents are delivered with the machine and may be ordered from Ammann Manual Spare parts list 22 500 22 500 22 999 23 000 22 500 Model 1138310 1120714 1129303 1138127 1138648 1138818 AV23 2 z z z AV23 2K z z z AV26 2 z z z AV26 2K z z z AV32 2 z z z AV32 2K z z z AV33 2 z z z AV40...

Page 17: ...3 Safety BNNbOO ID 1138310 Issue date January 01 2010 13 3 Safety ...

Page 18: ...r operation is not permitted If you identify any defects on the safety system or defects that impair safe operation of the equipment inform your supervisor immediately The roller may no longer be operated If you identify any defects which endanger safe operation cease operation immediately Only perform work on and clean the roller if it is stationary and secured from rolling away Switch off the en...

Page 19: ...lean Switch off the engine before leaving the roller Secure the roller from unauthorized start up and rolling away Take suitable measure to secure parked rollers that pose an obstruction Never work under the influence of drugs alcohol or medicines that impair consciousness Only operate the roller in good general light conditions and good workspace illumination The operator s workplace is on the se...

Page 20: ...for operations at the sides of the equipment must remain at a safe distance of at least 1 m Shear points Keep the following hazards in mind When closing the hood ensure that no objects are situated between the hood and the chassis That nothing is jammed in the joint plates when rotating the roller drums Do not put hands between the roller drum and support during operation WARNING Tipping hazard On...

Page 21: ...he roller drums have very poor adhesion on snow and ice Driving or working on a slope in snow or ice is prohibited WARNING Wear a safety belt Keep the following hazards in mind Plane surfaces are not always uniformly load bearing Cavities or large stones may be located below the surface Loamy clayey soils become slippery when wet Vibration can increase the hazard of lateral slipping High steering ...

Page 22: ...y shoes Wear safety shoes when working with the roller in order to help avoid crushed toes WARNING Read the operating instructions Read the operating instructions before operating the roller Adhere to the safety regulations at all costs Contact your Ammann representative if anything is unclear ...

Page 23: ...hine with the ROPS 1 folded down WARNING Accident hazard The ROPS 1 may not be modified in any way without the manufacturer s permission NOTE Check that The roller chassis is not bent or cracked in the area of the ROPS mounting The ROPS has no cracks or fractures All screw connections are tight observe tightening torque 1 ...

Page 24: ...ediately You can order new stickers from Ammann Schweiz AG From the moment the signs are no longer recognizable and understandable at first glance the machine must be shut down until new signs are installed WARNING Accident hazard If the roller is equipped with a foldable ROPS the equipment must never be operated with the ROPS folded down WARNING Crushing hazard Only stand in this area when necess...

Page 25: ... radiator fan when the machine is running ATTENTION Brake wear Only activate the emergency stop parking brake when the machine is at standstill or in an emergency The parking brake closes automatically when the engine is switched off Parking brake closes automatically when the seat switch is activated Only activate when starting or reversing when the brake control lamp extinguishes ...

Page 26: ...8310 Issue date January 01 2010 22 Safety markings on the machine ATTENTION Damage to electrical controls Never spray the water jet into elec trical or electronic components Never spray into the engine comb ustion air intake ...

Page 27: ...t by an accredited testing and monitoring body in accordance with machine directive 2000 14 EEC of the European parliament and council Inspecting and monitoring organization TÜV Österreich Austrian technical inspectorate Testing body no 0408 Recorded sound power level AV1 99 dB A AV2 102 dB A Guaranteed sound power level AV1 103 dB A AV2 106 dB A Measured sound pressure level at the driver s posit...

Page 28: ...t with isolating material or remove it completely This does not apply to work requiring an electric current In the event of injuries caused by acid rinse immediately with clean water and consult a doctor Replace all protection devices properly after performing servicing and repair work WARNING Gas poisoning Do not leave the engine running in enclosed spaces If use of the roller in a confined space...

Page 29: ...eclared by the supplier as being compatible with synthetic esters may be used WARNING Danger to life Always use an accident proof support when working on a raised machine Never work below a machine supported only by a crane or other electrical hydraulic lifting device Only stand under a raised machine if it has been mechanically secured Use only stable loading ramps suitable for the weight of the ...

Page 30: ...Charging the battery Never check the battery charge level with a metal object Use a voltmeter or the battery s charge indicator When disconnecting the battery always disconnect the negative terminal first Connect the positive terminal first when reconnecting ATTENTION Damage to electrical controls Always remove the battery completely before performing welding work on the machine NOTE Always replac...

Page 31: ...azard Only open the engine hood when the engine is switched off If it is absolutely necessary to work on moving parts engine or machine for troubleshooting never wear necklaces bracelets scarves ties or other loose clothing If any of these get caught in moving parts there is a danger of serious injury WARNING Burns hazard Only work on a cool engine Keep enough distance to the exhaust ATTENTION Env...

Page 32: ...wing represent typical ground compaction activities with and without vibration The impact duration shall be taken into consideration when calculating the daily exposition Acceleration data in m s according to ISO 2631 1 for whole body vibration Activity aw eqx aw eqy aw eqz Ground compaction with vibration 0 226 0 203 0 213 Ground compaction without vibration 0 351 0 243 0 102 Activity VDVx VDVy V...

Page 33: ...3 Safety BNNbOO ID 1138310 Issue date January 01 2010 29 Notes ...

Page 34: ...3 Safety BNNbOO ID 1138310 Issue date January 01 2010 30 Notes ...

Page 35: ...4 Transport Commissioning BNNbOO ID 1138310 Issue date January 01 2010 31 4 Transport Commissioning ...

Page 36: ... eyes Lift the roller with suitable tools using the four lifting eyes 1 integrated into the wheel suspension NOTE The lifting devices steel ropes etc must be at least 2 300 mm long WARNING Accident hazard Do not stand under suspended loads Use only anti slip stable ramps when loading Secure the machine on transport vehicles to prevent it from rolling away slipping to the side or tipping over NOTE ...

Page 37: ...en the joint protection before starting the machine Dimensions relevant to transport Model Length mm Width mm Height mm Weight kg AV23 2 2563 1121 1937 2515 AV23 2 S 2563 1140 1937 2755 AV23 2K 2563 1065 1937 2385 AV23 2K S 2563 1110 1937 2555 AV26 2 2563 1326 1937 2765 AV26 2 S 2563 1340 1937 2955 AV26 2K 2563 1249 1937 2505 AV26 2K S 2563 1310 1937 2625 AV32 2 2563 1310 1937 3265 AV32 2K 2563 12...

Page 38: ... ID 1138310 Issue date January 01 2010 34 Center of gravity The center of gravity relevant to transport is located 710 mm from the floor and approx in the center of the machine depending on the fill level of the diesel or water tanks ...

Page 39: ...ck bolt 3 Carefully turn the roller steering wheel until the joint protection 1 comes in line with the opposite loop 2 NOTE You must start the machine to be able to move the steering wheel WARNING Danger of crushing Person standing in the danger zone Switch off the engine once the machine is aligned Now snap in the joint protection and secure it with the lock bolt 1 Secure the lock bolt with the c...

Page 40: ... procedure is described in the Maintenance section Make sure that the joint protection is open Roller with pneumatic wheel combined roller If using a combined roller you must check tire pressure and adjust as required The ex works pressure is set to 2 5 bar Tire pressure must be adjusted to suit the compaction condition of the ground Tire pressure too low Tire pressure OK Tire pressure too high NO...

Page 41: ... 01 2010 37 Commissioning Wide tires Valves Two tires on each side are connected to each other The valves for inflating the tires come through the same opening The valve 1 with the hose leads to the inner tire The valve 2 with the tube leads to the outer tire 1 2 ...

Page 42: ...4 Transport Commissioning BNNbOO ID 1138310 Issue date January 01 2010 38 Notes ...

Page 43: ...5 Overview BNNbOO ID 1138310 Issue date January 01 2010 39 5 Overview ...

Page 44: ...on under different climatic conditions Operation Storage Temperature limits 10 C to 48 C 10 C to 48 C Humidity All year operation outdoor storage Terrain Graded Graded Upslope 30 with 40 without vibration 40 Downslope 30 with 40 without vibration 40 Normal modes of operation The AV2 2 roller may only be used for driving and compacting unboundlayers gravel soil and blacktops asphalt Special operati...

Page 45: ...G accepts no liability for maintenance of reliable functioning of the roller if it is not used appropriately Unauthorized conversions and changes to the machine are prohibited for safety reasons Spare parts used when replacing defective or wearing parts must conform to the technical specifications stipulated by Ammann These requirement are fulfilled if only original Ammann spare parts are used The...

Page 46: ...verview 1 Emergency stop switch 2 Ignition switch 3 Operating lever 4 Speed regulating lever 1 Tank cap diesel 2 Document holder under the Hood 1 Cap front water tank 2 Cap rear water tank 3 Identification plate 4 Front spinkler 5 Roller drum scraper 1 2 3 4 2 1 1 2 3 4 5 ...

Page 47: ...Engine oil filter 3 Hydraulic oil filter 4 Articulated joint protection 5 Hydraulic tank oil level indicator optical 1 Hydraulic oil drain 2 Engine oil drain 3 Diesel tank drain 1 Water filter 2 Rear sprinkler 3 Roller drum scraper 4 Water pump below the water reservoir 1 4 5 3 2 3 2 1 1 2 3 4 ...

Page 48: ... with light option 4 Multifunction device with hour counter 5 Selector switch vibration front or front and rear optional 6 Operating switch for work light only with light option 7 Operating switch for light only with light option 0 Off 1 Parking light 2 Main beam light 8 Continuous sprinkling switch standard or sprinkling interval switch optional 9 Indicator switch left right only with light optio...

Page 49: ...ntact 5 Fuel reserve control lamp 6 Control lamp for pre heating 7 Control lamp for brake release and supply pressure hydraulics 8 Control lamp for parking light 9 Control lamp for road driving light 10 Indicator control lamp 11 Fuel tank display 12 Operating hours counter ATTENTION The warning lamps for engine oil pressure charge indicator and brake release supply pressure must light up when the ...

Page 50: ... engine oil pressure control lamp lights up during operation or does not go off after starting turn off the engine immediately 1 Check the engine for oil loss and correct oil level 2 If the engine oil level is correct call a specialist to help solve the problem 3 Engine coolant temperature control lamp ATTENTION Stop immediately Engine overheating If the coolant temperature control lamp lights up ...

Page 51: ... the control lamp lights up while the ignition is on observe the following 1 Release the EMERGENCY STOP button by turning it clockwise red mushroom button on the instrument panel 2 Put the operating lever into neutral position 3 Sit on the driver s seat 4 If the battery charging lamp is still lit after carrying out these checks call a specialist to help solve the problem 5 Fuel reserve light After...

Page 52: ... system is not sufficient Do not start to drive until this control lamp has gone off WARNING If the control lamp for the hydraulic brake release supply pressure lights up while driving or does not go off after starting the engine the machine must not be driven any further 1 Check whether the seat contact switch is closed 2 If the seat switch is closed and the control lamp is still lit call a speci...

Page 53: ...5 Overview BNNbOO ID 1138310 Issue date January 01 2010 49 Notes ...

Page 54: ...5 Overview BNNbOO ID 1138310 Issue date January 01 2010 50 Notes ...

Page 55: ...6 Operating BNNbOO ID 1138310 Issue date January 01 2010 51 6 Operating ...

Page 56: ... upwards gently and adjust the seat to the desired position NOTE If adjusted ergonomically forward backward your feet will be on the floor panel Transverse adjustment AV2 2 only Pull lever 1 up and adjust the seat to the desired position Adjusting the backrest Turn the adjuster button 1 clockwise to move the backrest backward Turn the adjuster button 1 counterclockwise to move the backrest forward...

Page 57: ...justment is infinite in the range of 50 120 kg WARNING Accident hazard Do not adjust the driver s seat while driving increased risk of accidents WARNING Accident hazard Wear a safety belt Always wear the safety belt 1 Together with the roll over bar it is a safety system that can save your life WARNING Crushing hazard Never place your feet on the bend 1 of the floor panel There is a risk of crushi...

Page 58: ...ration The ROPS is only folded down for transport purposes Putting up the ROPS First remove the split pin 1 and then the bolt 2 Place the parts on the rear water tank or on the seat They should be easy to reach when you come to refit them Lift the ROPS until it remains upright alone Stand in the driver s position and pull the ROPS all the way up 1 2 ...

Page 59: ...S Fit the two bolts and split pins You may need to use a bar to tighten the bolts Both sides must be secured with bolts and split pins during operation WARNING Accident hazard Never stand below the ROPS when lowering The ROPS can fall as soon as it crosses its center of gravity ...

Page 60: ...gainst vandalism Ensure that the vandalism protection 1 is clapped fully to the rear as shown in the image Driver s position 1 Drive lever 2 Speed adjusting lever 3 Emergency stop button 4 Ignition switch If the driver s seat is occupied the seat switch releases the controls The seat switch must not be shorted If the emergency stop button 3 is activated release it by rotating it clockwise once In ...

Page 61: ...l loads are powered off I Ignition on All electrical consumers can be switched on II Pre heating III Start Operating lever 1 Move the operating lever 1 into the neutral position until it locks in The diesel engine cannot be started in any other position Speed adjusting lever 2 Move the speed adjusting lever 2 fully to the rear into the idle position NOTE The machine may only have one speed dependi...

Page 62: ...g hydraulic brake release supply pressure light up when the ignition is switched on They extinguish once the engine is running Pre heating If the outside temperature is below 0 C first turn the ignition key to position II hold it in this position for 15 seconds and then turn it to position III ATTENTION When starting and driving a cold machine with cold hydraulic oil braking distances are longer t...

Page 63: ...itional higher speed depending on the model Move the speed adjusting lever 2 without using excessive force forward again until it snaps into the second position The engine is now running at the second operating speed Check whether the steering is working Forwards Move the operating lever 1 slowly forward The machine moves forward Braking service brake Slowly pull the operating lever 1 into neutral...

Page 64: ...k slowly The machine moves backward Braking service brake Slowly push the operating lever 1 into neutral position The machine is automatically hydrostatically braked ATTENTION Self locking If the operating lever is released it does not automatically return to the neutral position The lever remains at its current position 2 1 2 1 ...

Page 65: ...machine may only have one speed depending on the options fitted Idling speed The speed adjusting lever 2 is at the rearmost position Low working speed Low speed low frequency Move the speed adjusting lever 2 forward until it snaps into first position The engine is now running at low speed High working speed High speed high frequency Move the speed adjusting lever 2 forward again until it snaps int...

Page 66: ...g off the engine Turn the ignition key counterclockwise back to position 0 The engine stops If you want to turn on the parking light turn the ignition key to position P Ignition switch P PARKING In this position you can switch on the parking light The remaining electrical loads are off 0 OFF All electrical loads are off I Ignition on All electrical consumers can be switched on II Pre heating III S...

Page 67: ...are activated WARNING Only press the emergency stop in an emergency Releasing the emergency stop First move the operating lever 1 to neutral position Then move the speed adjusting lever 2 all the way back Now turn the emergency stop button 1 slightly in the direction of the arrowuntil it disengages NOTE Release the emergency stop button by pulling upwards in the pull push version The direction arr...

Page 68: ...TOP button a valve reduces supply pressure and the brakes take immediate effect The parking brake closes automatically when the diesel engine is switched off WARNING In order to save the brakes from unnecessary wear only perform an emergency stop in emergency situations when driving Only use the parking brake in special cases e g when you stop on a slope If the machine starts to roll move the oper...

Page 69: ...Turn the sprinkler switch 1 from position 0 to 1 to activate continuous sprinkling Interval sprinkler option The roller is optionally equipped with an interval sprinkler In this case please refer to the Options section on the Interval sprinkler page ATTENTION If your machine is not equipped with an interval sprinkler avoid turning the switch too far to the right In this case you can only select po...

Page 70: ...inkling Operating lever sprinkling 1 To operate the sprinkler from the operating lever 1 press the bottom button 2 The sprinkler stays on as long as you are pressing the button NOTE In the combined roller drive lever sprinkling is used only for tire sprinkling 2 1 ...

Page 71: ...ch vibration on if the speed adjusting lever is set to a work speed Front and rear vibration In order to activate front and rear vibration turn the vibration selection button 1 clockwise Front only vibration Turn the vibration selection button 1 counterclockwise ATTENTION Accident hazard Do not vibrate on slopes or inclines where there is a hazard of slipping or overturning Do not vibrate inside b...

Page 72: ...6 Operating BNNbOO ID 1138310 Issue date January 01 2010 68 Notes ...

Page 73: ...7 Options BNNbOO ID 1138310 Issue date January 01 2010 69 7 Options ...

Page 74: ...configuration Operating via the operating switches Operating switch position The edge cutter operating switch is located at the right of the steering column Lowering the edge cutter As long as you press the Lower button 1 the edge cutter is lowered Raising the edge cutter As long as you press the Raise button 2 the edge cutter is raised Edge cutter sprinkler The rotary switch 3 switches on the wat...

Page 75: ... is raised Edge cutter sprinkler The roller drum sprinkler is switched on for as long as the Sprinkler button 3 is pressed The Water button 4 switches on the water supply to the edge cutter NOTE This function only works if continous roller drum sprinkling is switched on Vibration Vibration is switched on as soon as the Vibration button 5 is pressed NOTE Vibration is prohibited as long as the edge ...

Page 76: ... edges can be straightened Pressure disk 2 The pavement edges are compacted at an angle using the pressure disk Disk storage If one of the two disks is not being used fix it to the mounting provided on the right side of the roller ATTENTION Risk of injury The disk can loosen and injure nearby persons Check the fastening screws when replacing the disks Tighten the screws well on both the edge cutte...

Page 77: ...warning light but the corresponding switch may be missing In this case the revolving warning light operates continuously as soon as the ignition key is in position II Position during operation The revolving warning light 1 is located at the back right on the roll over bar Rops during operation WARNING Risk of injury The revolving warning light must always be installed at the top if the ROPS is up ...

Page 78: ... transport or during extended periods of non use The revolving warning light can be attached to the holder on the inner right of the roll over protection ROPS Make sure that the fastening screw 1 is tightened Replacing the bulb Undo the anti theft screw 1 The hood can be removed by rotating it to the right Press the two lugs of the bulb holder together 1 ...

Page 79: ...rning light You can now remove the bulb from the holder Now pull the bulb off the plug and replace it with a bulb of the same type and power NOTE Do not touch the glass of the new bulb with your fingers Sweat on your hands can burn into the glass and reduce bulb lifetime ...

Page 80: ...roof Fitting removing the roof Please note the work assembly instructions contained in the delivery ANW 4397 roof option AVM 2 Fitting the roof Screw the roof 1 to the ROPS with the four Allen screws 2 and washers 3 NOTE Make sure that the screws are always firmly tightened Roof with revolving warning light If your roller is fitted with a revolving warning light 1 disconnect the wing nut of the re...

Page 81: ...ad traffic You must remove the tarpaulin during transport on an open truck The pressure of the head wind can cause the material to tear or come off and endanger traffic coming from behind Removing the tarpaulin Detach the hook and pile fastener 1 on the sides and the leather straps 2 in the corners You can now remove the tarpaulin 2 1 ...

Page 82: ...ing the driver s platform cover 1 Transport on open transporter ATTENTION Material damage You must remove the tarpaulin during transport on an open truck The material may be ripped in the headwind Assembly Fit the cover so that the type designation AV1 or AV2 is to the rear Secure the elastic ropes as shown in the figure Secure the elastic ropes as shown in the figure ...

Page 83: ...rse alarm The reverse alarm is active as soon as the roller drives backward The alarm stays on until the roller starts to drive forward or comes to a standstill WARNING Roll over hazard Get out of the danger zone immediately Noise data 97dB 4dB to SAE J 994 Oct 03 ...

Page 84: ...is not in operation for longer than two days ATTENTION Short circuit Always disconnect the power supply when working on the electrical system Battery cut off switch position The battery cut off switch 1 is located under the cowling right next to the battery Switching on the power Turn the red key 1 of the battery cut off switch left to horizontal position If fitted the roller is now supplied by th...

Page 85: ...ng off the power Turn the red key 1 of the battery cut off switch down to vertical position This interrupts the power supply Removing the key Turn the red key 1 of the battery cut off switch right to final position You can now remove the key Close the keyhole using the cap 2 provided 1 1 2 ...

Page 86: ...n qualities e g loading the roller via a loading ramp Turn the switch 1 to activate the traction aid function you will hear an acoustic signal ATTENTION Hydraulic system heat up The traction aid is active as long as the switch is in the traction aid position This function is not required in normal operating mode If constantly activated the hydraulic system is additionally unnecessarily heated Only...

Page 87: ...nd position Left indicator Turn the switch 1 counter clockwise to turn on the left indicator Right indicator Turn the switch 1 clockwise to turn on the right indicator Turn the switch 1 to center position to switch the indicator off Rear work light Turn the switch 1 to switch the work light on and off Hazard warning light To switch the hazard warning light on and off press the button 2 NOTE The ha...

Page 88: ...o the right to change the duration of sprinkling pauses step by step Pos 0 Off Pos 1 Continuous sprinkling Pos 2 2 seconds Pos 3 4 seconds Pos 4 8 seconds Pos 5 14 seconds Pos 6 20 seconds Pos 7 Not assigned NOTE Nothing happens in position 7 This is the same condition as when the switch is in position 0 off ATTENTION Machine damage If your machine is not equipped with an interval sprinkler avoid ...

Page 89: ...ff the seat an acoustic signal is given for two seconds before the machine automatically comes to a standstill Restarting the roller First move the operating lever 1 to neutral position You can leave the speed adjusting lever 2 in its previous position You can now start the roller by moving the operating lever 1 NOTE If the driver sits down again within two seconds the roller continues to drive 1 ...

Page 90: ... until you release the button Anti adhesive is a water soluble specialized liquid for combined rollers The anti adhesive ensures effective separation between the pneumatic surfaces and the bitumen course Advantages of anti adhesive No tearing of the course thanks to the good separating effect Extremely low anti adhesive consumption The course can be worked at higher temperatures Less shock to the ...

Page 91: ...NbOO ID 1138310 Issue date January 01 2010 87 Anti adhesive designations Anti adhesive designations Manufacturer RHODORSIL Description RHODORSIL EMULSION E1P Quantity 25 kg Mixing ratio 1 5 100 Part number 1 951318 ...

Page 92: ...ting during transport of the machine you must install the lock 1 of the articulated joint joint protection Lifting at the 1 point lifting eye WARNING Accident hazard Always lift the machine vertically Personnel are not allowed below suspended loads Use only anti slip sturdy ramps when loading Secure the machine on the transport vehicle to prevent it rolling slipping sideways or overturning NOTE Th...

Page 93: ...oon as the operating lever is pushed forwards If the driver is surprised by this reaction an uncontrolled and hazardous action may result Manual vibration Set the pre select switch 1 to the Manual position The roller vibrates as soon as the vibration button 2 on the operating lever is pressed Automatic vibration Set the pre select switch 1 to the Auto position The roller vibrates as soon as vibrat...

Page 94: ... 1 clockwise to the first position to switch the rear work light on and off Rear work light and revolving warning light Turn the switch 1 clockwise to the second position to switch the rear work light on and off NOTE If the roller is no longer fitted with a revolving warning light only the work light is lit 1 ...

Page 95: ... inserting the plug 1 in the rear of the operating lever console The seat heating only works if the ignition key is at position I II or III NOTE Extended use of the seat heater with the key at position I may drain the battery Plug storage When the seat heating is not being used the cable and plug can be stowed behind the operating lever console Put the cable in the clamp 1 1 1 ...

Page 96: ...will help to make machine rollover less common The ROPS2D for reducing rollover risk is a two stage system STAGE 1 By means of a red warning light 1 on the instrument panel and an acoustic alarm in the driver s area ROPS2D warns the operator that the roller has reached a working angle presenting a possible hazard NOTE Only the angle of the front roller drum transverse to the direction of travel is...

Page 97: ...e following procedure Skewing the front roller drum 1 Ensure that the roller is on level ground 2 Set the engine speed to operating speed 3 Switch vibration on Æ Vibration running OK 4 Switch vibration off 5 With the front wheel of the roller only drive the side edge of the roller drum onto a solid secure object with the following height H AV 23 2 K 17 cm AV 26 2 K 32 2 K 21 cm AV 33 2 40 2 K 23 c...

Page 98: ...7 Options BNNbOO ID 1138310 Issue date January 01 2010 94 Notes ...

Page 99: ...8 Maintenance BNNbOO ID 1138310 Issue date January 01 2010 95 8 Maintenance ...

Page 100: ...n air intake ATTENTION Damage to electrical controls Disconnect the battery when doing welding work on the machine ATTENTION Hydraulic control failure Hydraulic tubes decompose It is forbidden to change used machines for use with biodegradable hydraulic oils If hydraulic hoses on a machine running on synthetic ester HE need replacing only those declared by the supplier as being compatible with syn...

Page 101: ...med according to the following maintenance tables in order to guarantee reliable machine operation The individual points are described in detail on the following pages Remove all dirt before taking off any covers plugs measuring rods etc to inspect or top up engine oil hydraulic oil diesel or other liquids Any parts that do not pass the following inspections must be replaced immediately The protec...

Page 102: ... cylinder bearing bearings are maintenance free depending on design Every 500 operating hours or at least annually Hydraulic oil change and filter replacement First hydraulic oil change after 500 hrs then every 1 000 hrs but at least annually This service can only be completed by a skilled tradesman and is described in the workshop manual Every 1 000 operating hours or at least annually Inspect ga...

Page 103: ...ce Every 3 000 operating hours This service can only be completed by a skilled tradesman and is described in the workshop manual Replace the rubber elements every 3 000 hrs or every 5 years Roller drum servicing inspect vibration bearing bearing grease and protective shaft sleeve ...

Page 104: ...8 Maintenance BNNbOO ID 1138310 Issue date January 01 2010 100 Maintenance check sheet Roller serial no _________ Date Operating hours Signature Comments ...

Page 105: ...8 Maintenance BNNbOO ID 1138310 Issue date January 01 2010 101 Maintenance check sheet Roller serial no _________ Date Operating hours Signature Comments ...

Page 106: ... water from fuel tank Drain water from the oil water separator Clean oil water separator Fuel Replace fuel filter Engine oil level Replace engine oil Engine oil Replace engine oil filter Check and top up coolant Check and clean radiator Coolant Check and adjust fan belt Check and adjust operating lever and gas lever Inlet outlet Clean and replace air filter element Check control lamps Elec system ...

Page 107: ...000 hrs or once a year Every 2000 hrs or every 2 years Flush and service coolant system Coolant Replace coolant Check or replace fuel and coolant hose or Cylinder head Adjust inlet outlet valve play IN 0 2 mm OUT 0 2 mm Inspect and adjust the fuel injection nozzle pressures Fuel valve pump Inspect and adjust the fuel injection pump Check Replace Please also observe the Yanmar engine operating inst...

Page 108: ...imum towing speed 1km h Maximum towing distance 10m Then transport the roller by truck or trailer Articulated joint lock Secure the machine with the joint protection 1 Releasing brakes Before you can tow the machine you must release the integrated parking brake WARNING Roll over hazard Before you can release the brakes it is essential to secure the machine from unintentionally rolling away 1 ...

Page 109: ...t and rear drive motor You can find the brake release chocks in the front chassis under the hood The brake release chock is fastened under the hood by two screws M12 35 1 Unscrew the screws using a wrench and remove the brake release chock The two screws also act as tension screws Screw the brake release chock 1 onto the drive motor Turn the screw in by hand 1 1 1 ...

Page 110: ...es Turn the wrench approx one half turn downward Wrench rotation on the motor approx 180 The brakes have been released you can now tow the machine Drive motor MK04 AV33 2 AV40 2 AV23 2 open sided AV26 2 open sided Remove the two cover screws 1 on the drive motor with an Allen key SW8 1 ...

Page 111: ...see two other Allen screws Press these screws in and tighten them alternately and in stages with an Allen key 1 until they are tight The brakes have been released you can now tow the machine Towing hook Tow the machine by attaching the towing equipment steel rope etc to the towing hook provided 1 1 1 ...

Page 112: ...release both locks in order to lift the hood Lifting the hood Open the hood with the handle 4 on the left of the hood Lift the hood with slight pressure toward the center of the roller and then open the hood completely If the hood is defective replace it immediately NOTE Two gas absorbers reduce the force required to open the hood and give it its final position If you need more force to open the h...

Page 113: ...zard Only open the engine hood when the engine is switched off If it is absolutely necessary to work on moving parts engine or machine for troubleshooting never wear necklaces bracelets scarves ties or other loose clothing If any of these get caught in moving parts there is a danger of serious injury ...

Page 114: ... adjustment or maintenance work The parking brake is active when the diesel engine is switched off 1 Battery 2 Engine oil filler neck 3 Air filter 4 Air filter soiling display 5 Oil dipstick 6 Coolant level display 7 Hydraulic oil filler neck 8 Hydraulic oil filter 9 Engine oil filter 10 Fuel filter 11 Coolant filler neck 12 Water separator 4 3 1 5 9 7 8 12 6 2 11 10 ...

Page 115: ...the up per and the lower mark Top up the engine oil as required 2 NOTE In order to ensure long term engine operating safety no additives may be used in the engine oil Checking coolant level Check the coolant level 1 daily Check oil level while the roller is standing on a level surface and the engine is cold The coolant level is visible on the expansion tank display The water level must lie between...

Page 116: ...ng Fill the fuel tank with fuel oil up to the lower edge of the filler neck 1 every day before starting work The tank holds 43 l of fuel Hydraulic oil tank checking oil level Drive the roller onto a level surface and check the oil level in the inspect ion window 1 If oil level is 20 mm below the top edge of the inspection window top up hydraulic oil through the filler neck 2 NOTE Pay attention to ...

Page 117: ...r Switch the sprinkler on and check the nozzles 1 on the front and rear sprinkler pipes Check and adjust scrapers for the roller drum Pre tension the scrapers 1 lightly by hand Check and adjust scrapers for the pneumatic wheel axis Adjust the scrapers with a clearance of 3 5 mm The anti adhesive must not get scraped off 1 1 ...

Page 118: ...ary 01 2010 114 Checks tire pressure Check and adjust tire pressure on the pneumatic wheel axis Tire pressure OK 2 2 5 bar Tire pressure too high Reduce pressure by letting out some air Tire pressure too low Increase pressure by pumping in some air ...

Page 119: ...et 1 of the air filter at least once a week to clean it of dirt Soiling indicator If a red ring appears on the soiling display 1 during operation of the roller you must clean or replace the air filter cartridge Air filter cartridge Check the air filter cartridge 1 for damage or soiling Clean the cartridge if necessary 1 1 1 ...

Page 120: ... stop circuit operating lever neutral position and seat switch 1 must extinguish immediately Leave the seat After 0 7 seconds the control lamp for the emergency stop circuit operating lever neutral position and seat contact 1 light up Switch off the engine NOTE The control lamp for the emergency stop circuit operating lever neutral position and seat contact must extinguish after 2 seconds for dela...

Page 121: ...ont drive motor Seal the open hose end so that it can be pressurized Start the machine The brake light P 1 must extinguish quickly Test the forwards and the backwards drive Because the front brake remains activated the machine does not move Turn the machine off and refit the brake hose Follow the same procedure for the rear drive motor 1 1 1 ...

Page 122: ...extinguish quickly Test the forwards and the backwards drive There should be no problems ATTENTION If the machine does not behave exactly as described you have a problem with one or more brakes The roller is no longer safe to operate and must not be used until properly repaired Pneumatic wheel axle If you own a machine with a pneumatic wheel axle it is better to remove the center wheels Please exa...

Page 123: ...aring 1 must first be relaxed Turn the steering briefly to the right and the left Clean the grease nipple before greasing Attach the grease gun 1 to the grease nipple and press grease in until it visibly exits the bearing 2 ATTENTION Material damage The steering cylinder bearing should be regreased after every machine wash steam wash Replace protective cover 1 1 1 2 1 ...

Page 124: ...ck plastic ring 1 against the screw connections with your right hand You can now disconnect the hose ATTENTION Do not remove the hose without pressing the ring against the screw connection The hose can get damaged Draining water Now let the water drain off until the tank is completely empty Unscrewing the fastening screws Unscrew the screw 1 of the intake hose clamp 2 1 2 1 ...

Page 125: ...f the roller Lifting the hood off You can now lift the hood 1 off with both hands Carefully lay the hood down to the side Lifting off the water tank Tilt the tank 1 forward slightly toward your chest and lift it off from front to back Carefully lay the water tank down to the side To reinstall the water tank proceed in the reverse order 1 1 1 ...

Page 126: ...pull the tank 1 approx 10 cm to the back You can now access the water hose to the left of the seat Disconnect the water hose Unscrew the quick release 1 water hose clamp 2 by pressing the black plastic ring against the screw connection Now pull the hose off the coupling You can now pull the water tank all the way out 1 1 1 2 ...

Page 127: ...S ISO 2137 DIN 51502 Application Drive and vibration hydraulics Drive and vibration hydraulics AGIP Amica 46 BLASER Blasol 148 Foodgrease SPM00 AV1 vibro bearing BP Bartran HV 46 CASTROL Hyspin AWH 46 ESSO Univis HP 46 MOBIL Mobil DTE15 Motorex 174 AV2 drive and vibro bearings MOTOREX Corex HV 46 MOLY 218 steering cylinder PANOLIN HLP Universal 46 HLP Synth 46 SHELL Tellus T 46 TOTAL Equivis ZS 46...

Page 128: ... 01 2010 124 Lubricant table ATTENTION Hydraulic control failure Hydraulic hoses and seals decompose Only use the listed lubricants as synthetic hydraulic oil and grease It is forbidden to change used machines for use with biodegradable hydraulic oils ...

Page 129: ...43 blue 50 ml 907977 Bolt locking Loctite 243 blue 250 ml 907975 Bolt locking Loctite 262 red 50 ml 907978 Bolt locking Loctite 262 red 250 ml 907979 Paint spray RAL 1016 Sulfur yellow 400 ml 922700 Paint spray RAL 6033 Mint turquoise 400 ml 922701 CAUTION All screws must be secured using Loctite 243 blue Loctite 262 red for screws or nuts on rubber bearings unless specified otherwise Tightening t...

Page 130: ...een the front and rear chassis Place a container under the drain Open the union by turning it anti clockwise 27 mm wrench The oil starts to flow out immediately Topping up engine oil Top up engine oil through the oil filling neck 1 Check engine oil level The oil dipstick 2 is located on the right of the engine Check oil level while the roller is standing on a level surface and the engine is cold T...

Page 131: ...t rolling NOTE Do not use aggressive or flammable cleansing agents e g gasoline or inflammable substances Only work with the engine turned off Do not directly subject electrical components or isolating materials to a steam jet when using a steam cleaner Always cover these materials When washing the machine ensure that no water is sprayed into the air filter Before cleaning the machine with pressur...

Page 132: ...8 Maintenance BNNbOO ID 1138310 Issue date January 01 2010 128 Notes ...

Page 133: ...9 Tips BNNbOO ID 1138310 Issue date January 01 2010 129 9 Tips ...

Page 134: ... bulbs Removing the light bar Undo the four screws 1 on the light bar and remove them Remove the light bar The bulbs for the low beam headlights and the parking lights are now accessible Replacing the low beam headlight bulb Remove the plug 1 from the rear of the lamp unit 1 1 ...

Page 135: ...guard 1 Press on the end of the securing clip 1 to remove it Replace the defective bulb 1 with a new one of the same type and power Then replace the guard on the casing NOTE The guard must sit firmly on the glass body of the low beam headlight unit in order to prevent water from entering 1 1 1 ...

Page 136: ...place it with a new bulb of the same type and power Replacing the side indicator bulb Undo the screw on the side indicator and remove the indicator glass Replace the defective bulb 1 with a new one of the same type and power NOTE Do not touch the glass of the new bulb with your fingers Sweat on your hands can burn into the glass and reduce bulb lifetime 1 2 1 ...

Page 137: ...ate January 01 2010 133 Replacing the rear bulbs Replacing the rear bulbs Unscrew the two screws 1 Remove the light glass 1 You can now get to the bulbs 2 Replace the defective bulb with a new one of the same type and power 1 1 1 2 2 ...

Page 138: ...mbers are indicated on the fuse box Always replace a defective fuse 1 with a functioning fuse 2 of the same amperage according to the label or color of the fuse Fuse No Power Fuse protected circuit F11 A or 1 40 A Pull in solenoid F12 B or 2 15 A Fan for oil cooler diesel pump alternator F13 C or 3 15 A Reserve 15 F14 D or 4 10 A Reserve not connected ATTENTION Fuses and safety switches must never...

Page 139: ...r Fuse protected circuit F1 10 A Parking light F2 15 A Dipped light F3 10 A Emergency stop holding solenoid F4 15 A Sprinkler Horn Reverse alarm Flow divider F5 10 A Displays indicators F6 10 A Hazard warning light F7 15 A Work light revolving warning light edge cutter V11 Diode ATTENTION Install the diode in the correct direction of passage The ring must be on the left when viewed from above ATTE...

Page 140: ...arging the battery using a battery charger Disconnect the battery Observe the battery charger manufacturer s manual Start with the terminal when reconnecting the battery NOTE The battery poles and terminals must be clean If they have a whitish or greenish layer of sulfur you must remove and clean them Long term storage If the machine is not in operation for more than two days the battery must be t...

Page 141: ...9 Tips BNNbOO ID 1138310 Issue date January 01 2010 137 Notes ...

Page 142: ...9 Tips BNNbOO ID 1138310 Issue date January 01 2010 138 Notes ...

Page 143: ...10 Storage BNNbOO ID 1138310 Issue date January 01 2010 139 10 Storage ...

Page 144: ... must be turned off at the cut off switch This reduces the risk of battery discharge If no battery cut off switch is fitted to your machine remove the negative battery cable from the battery if a standstill period of more than two weeks is expected Battery Uninstall the battery and clean the outside Charge the battery once a month during standstill time Air filter unit exhaust pipe Cover the air f...

Page 145: ...ront bearing of the steering cylinder with grease Lubricate the piston rod of the steering cylinder with grease guard Tires Only combined rollers have tires Relieve the pressure in tires pneumatic wheels if the machine is not being used for a prolonged period by relieving the pneumatic wheel axis with a wooden wedge so as to avoid flat spotting damage to the tires ...

Page 146: ... required Water tank with filler strainer 1 Water filter 2 Sprinkler pipes with nozzles 3 Draining the water tank Remove the rear water filter 1 and drain off the water NOTE AV2 2 empty the front and rear water tank ATTENTION Risk of frost In the event of the risk of frost additionally drain the sprinkler system See next page 1 2 3 1 ...

Page 147: ...sprinkler hose coupling 1 by pressing the black plastic ring against the union Now pull the hose off the coupling Drain off the water NOTE AV2 2 empty the front and rear water tank Emptying the front water tank Optionally to speed up draining and ensure that the tank is completely emptied you can empty the front water tank separately Unscrew the quick release sprinkler hose clamp 1 by pressing the...

Page 148: ...ning water out of the pipes The plastic water filter container 1 can be stored on the machine in the water tank water filter NOTE AV2 2 only NOTE Press the battery cut off switch if storing for more than two days If no battery cut off switch is fitted to your machine remove the negative battery cable from the battery if a standstill period of more than two weeks is expected 1 ...

Page 149: ...e January 01 2010 145 Draining diesel Unscrew the screw 1 under the roller using a square socket wrench 13 mm You can find this wrench on the ratchet of the socket wrench set Place a container under the drain tap and let the diesel run out ...

Page 150: ...10 Storage BNNbOO ID 1138310 Issue date January 01 2010 146 Notes ...

Page 151: ...11 Hydraulics diagram BNNbOO ID 1138310 Issue date January 01 2010 147 11 Hydraulics diagram ...

Page 152: ...11 Hydraulics diagram BNNbOO ID 1138310 Issue date January 01 2010 148 AV23 AV40 hydraulics diagram Drawing number 1 30004747 E ...

Page 153: ...am legend Element Description 1 Drive pump 2 Vibration steering pump 3 Feed pump 4 Vibro switch valve 5 Front drive motor 6 Rear drive motor 7 Vibration front 8 Vibration rear 9 Steering unit 10 Hydraulic tank 11 Return filter 12 Oil cooler 13 Steering 15 Electrically switchable flow divider option ...

Page 154: ...11 Hydraulics diagram BNNbOO ID 1138310 Issue date January 01 2010 150 Hydraulic diagram AV23K AV40K Drawing number 1 30004751 ...

Page 155: ... 151 AV23K AV40K hydraulics diagram legend Element Description 1 Drive pump 2 Vibration steering pump 3 Feed pump 4 Vibro switch valve 5 Front drive motor 6 Rear drive motor 7 Vibration front 9 Steering unit 10 Hydraulic tank 11 Return filter 12 Oil cooler 13 Steering ...

Page 156: ...11 Hydraulics diagram BNNbOO ID 1138310 Issue date January 01 2010 152 AV23K AV40K Edge Cutter hydraulics diagram Drawing number 1080888 ...

Page 157: ...iption 1 Drive pump 2 Vibration steering pump 3 Feed pump 4 Vibro switch valve 5 Front drive motor 6 Rear drive motor 7 Vibration front 8 Vibration rear 9 Steering unit 10 Hydraulic tank 11 Return filter 12 Oil cooler 13 Steering 15 Flow divider 16 Flow regulator valve 17 Pressure relief valve 18 Control block 19 Edge cutter cylinder ...

Page 158: ...11 Hydraulics diagram BNNbOO ID 1138310 Issue date January 01 2010 154 Notes ...

Page 159: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 155 12 Wiring diagram ...

Page 160: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 156 Wiring diagram multifunction display Multifunction display diesel level engine monitor operating hours counter ...

Page 161: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 157 Wiring diagram engine start stop Stop solenoid pull in holding solenoid Battery ignition switch starter alternator optional towing cock ...

Page 162: ...ram BNNbOO ID 1138310 Issue date January 01 2010 158 Wiring diagram emergency stop oil cooler diesel pump Emergency stop circuit operating lever zero position seat contact Fan for oil cooler diesel pump alternator 15 ...

Page 163: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 159 Wiring diagram sprinkler Interval sprinkler optional Pressure sprinkler combined version optional Pressure sprinkler standard ...

Page 164: ...Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 160 Wiring diagram vibration ROPS2D Rops2D optional Reserve Vibration manual auto optional Vibration front rear optional Vibration front standard ...

Page 165: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 161 Wiring diagram horn indicators Indicators optional Horn ...

Page 166: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 162 Wiring diagram lights Automatic vibration Work light ROPS Work light rear Revolving warning light Lights parking light low beam light ...

Page 167: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 163 Wiring diagram options Italo kit Flow divider Reverse alarm Edge cutter Front position light License plate light rear ...

Page 168: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 164 Wiring diagram operating lever control Seat heating optional Operating lever control edge cutter sprinkler vibration optional ...

Page 169: ...12 Wiring diagram BNNbOO ID 1138310 Issue date January 01 2010 165 Wiring diagram delayed seat switch Emergency stop circuit operating lever zero position seat contact Loxam ...

Page 170: ...12 Rear left parking light E13 Front right parking light E14 Rear right parking light E15 Front left low beam light E16 Front right low beam light E21 Revolving warning light E24 Rear left work light E25 Rear right work light E26 Work headlight left on ROPS E27 Work headlight right on ROPS E30 Front left position light E31 Front right position light E32 License plate light rear E40 Heating seat he...

Page 171: ...engine oil pressure H5 Control lamp pre heating H6 Control lamp parking light H7 Control lamp low beam light H8 Control lamp indicator H19 Control lamp supply pressure brake pressure H24 Control lamp emergency stop H36 Control lamp for fuel reserve H40 Control lamp ROPS2D K4 Relay indicator K14 Relay starting interlock K20 Relay vibration K24 Relay emergency stop K30 Timer relay K31 Relay pull in ...

Page 172: ...witch hazard flasher S16 Sensor switch oil temperature S18 Switch light parking light low beam light S22 Switch operating lever reverse position S32 Sensor switch supply pressure brake pressure S54 Switch drive pump zero position S55 Switch continuous sprinkling S56 Switch work light S57 Switch vibration S58 Switch indicator left right S59 Switch vibration selector S60 Switch beacon light S61 Swit...

Page 173: ...g diode to edge cutter valve V43 Diode free running diode to edge cutter valve V55 Diode lock diode delayed seat switch X2 X7 Connector on relay panel X12 Connector relay panel supply connection X20 Connector edge cutter switch connection X28 Connector edge cutter diode connection X40 Connector edge cutter valve connection X42 Connector flow divider valve connection on AV2 only X50 Connector opera...

Page 174: ...agram BNNbOO ID 1138310 Issue date January 01 2010 170 Wiring diagram key Element Description Y42 Valve edge cutter down Y43 Valve edge cutter sprinkler Y67 Valve emergency stop service brake Optional Not available ...

Page 175: ...13 Specifications BNNbOO ID 1138310 Issue date January 01 2010 171 13 Specifications ...

Page 176: ...0 1 9 3 7 B 4 0 W W 1 300048495003 2563 AV23 2 AV26 2 AV32 2 AV33 2 AV40 2 A 1650 1650 1650 1650 1650 B 1121 1326 1310 1412 1412 W 995 1200 1200 1300 1300 W1 1038 1243 1235 1335 1335 AV23 2K AV26 2K AV32 2K AV40 2K A 1701 1701 1701 1701 B 1065 1288 1288 1370 W 995 1200 1200 1300 W1 1038 1243 1235 1335 ...

Page 177: ...250 3500 2200 3500 2200 Amplitude mm 0 42 0 45 0 41 0 33 0 33 Compaction force per roller drum kN 34 41 38 46 38 46 36 48 36 48 Max gradient in with without vibration N cm 30 40 30 40 30 40 30 40 25 35 Drive YANMAR 3TNV88 Euromot 3A EPA Inter 4 Output to DIN 6270 B 1 19 8k W 27 PS 2 23 2 kW 31 5 PS Operating speed 1 2 100 1 min 2 2 400 1 min Driving speed 0 10 km h Steering angle pivoting 32 8 Vib...

Page 178: ...450 2250 3500 2200 Amplitude mm 0 42 0 45 0 41 0 33 Compaction force per roller drum kN 34 41 38 46 38 46 36 48 Gradient in with without vibration N cm 30 40 30 40 30 40 25 35 Drive YANMAR 3TNV88 Euromot 3A EPA Inter 4 Output to DIN 6270 B 1 19 8k W 27 PS 2 23 2 kW 31 5 PS Operating speed 1 2 100 1 min 2 2 400 1 min Driving speed 0 10 km h Steering angle pivoting 32 8 Vibration frequency 1 58 Hz 2...

Page 179: ... 2250 3450 2250 Amplitude mm 0 37 0 37 0 41 0 41 Compaction force per roller drum kN 34 41 34 41 38 46 38 46 Max gradient in with without vibration N cm 30 40 30 40 30 40 30 40 Drive YANMAR 3TNV88 Euromot 3A EPA Inter 4 Output to DIN 6270 B 1 19 8k W 27 PS 2 23 2 kW 31 5 PS Operating speed 1 2 100 1 min 2 2 400 1 min Driving speed 0 10 km h Steering angle pivoting 32 8 Vibration frequency 1 58 Hz ...

Page 180: ...13 Specifications BNNbOO ID 1138310 Issue date January 01 2010 176 Notes ...

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