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Machine control

Operating devices which adjust themselves automatically when re-
leased in normal use, must not be locked.
Check protective devices and brakes for proper functioning prior to
operation.
When reversing, particularly on the edges and banks of ditches, as
well as in front of obstacles, the machine operator cannot fall or be
crushed.
Always keep a safe distance away from the edges and banks of
ditches and refrain from any actions which could cause the machine
to topple over!
Always control the machine, so that hand injuries through hard ob-
jects are avoided!
Always ascend slopes carefully in a direct path.
Reverse up steep slopes to prevent the machine from toppling over
on to the machine operator.
If faults on the safety devices or other faults detrimental to the safe
operation of the machine are noticed, operation of the machine must
be stopped immediately and the faults remedied.
When undertaking compaction work in the vicinity of buildings or
above pipelines and similar, check the effect of the vibrations on the
buildings and pipes and stop compaction work if necessary.

Parking the machine

Park the machine on a firm and level surface.
Shutdown the drive and secure it to prevent accidental move- ment
and unauthorised use. If available, close the fuel valve. Do not place
or store equipment with integrated moving gear on the chassis. The
moving device is intended only for transportation purposes.

Filling petrol

Only fill petrol by switched-off motor.
No open fire, do not smoke.
Do not spill any fuel, collect discharging fuel in a suitable contai- ner,
prevent fuel from seeking into the soil.
Ensure that the filler cap is tight.
Leaky fuel tanks constitute an explosion hazard and must there- fore
be replaced immediately.

Maintenance and repairs

Observe the maintenance, inspection and adjustments and intervals
specified in the operating instructions, as well as the information for
part replacement.
Maintenance work must be undertaken only by qualified and
authorised persons.
Maintenance and repairs only by switched-off drive.
Only carry out maintenance and repairs when the machine is parked
on a firm and even surface and is secured to prevent it from rolling.
When changing larger assemblies and individual components, only
use suitable and perfectly functioning hoistings and lifting gears with
suitable loading capacity. Attach and secure parts on hoisting care-
fully!
Spare parts must comply with the technical requirements of the man-
ufacturer. Therefore only use original spare parts.
Hydraulic lines must previously be rendered pressureless, before
working on them. Hydraulic oil discharging under pres- sure can
cause serious injuries.
Work on hydraulic devices must be undertaken only by persons with
a special knowledge of hydraulics and the necessary ex- perience!
Do not adjust pressure relief valves.
Drain hydraulic oil at operating temperature—caution risk of scald-
ing!
Collect discharging hydraulic oil and dispose of the same in an envi-
ronmentally-friendly manner.
Do not start the motor when hydraulic oil has been drained off.
After completing all work (by pressureless system), inspect all con-
nections and bolted connections for leaks.
Inspect all hoses and bolted connections for leaks at regular inter-
vals and externally visible damage! Rectify any damage immedi-
ately.

Replace externally damaged hydraulic hoselines at regular intervals
(depending on time used), even when no safety-rele- vant faults are
visible.
Before working on the electrical system of the machine, discon- nect
the battery and insulate by covering or remove.
Inspect the electrical equipment of the machine at regular intervals.
Faults such as loose connections, worn or scorched cables must be
immediately eliminated.
During transport, secure the battery to prevent it from tilting,
short-circuit, slipping and damage.
Dispose of used batteries in a proper manner.
Do not place any tools on the battery.

Handling acid-batteries

Transport filled batteries upright to prevent acid spillage.
Keep away from sparks, open fire and other sources of ignition.
Avoid contact of acid with skin and clothing. In case of contact, wash
off acid immediately with clear water and go to medical institution.
Properly refit and inspect all protective devices after main- tenance
and repairs.

Disposal of the machine after finish of its service life

At disposal of the machine after finish of its service life, the owner is
obliged to comply with national regulations and laws on wastes and
protection of environment. Therefore we recommend in such cases
to contact the following:

professional specialized companies engaged in such activities
and having the relevant certificate

the manufacturers or contracting service organizations autho-
rized by him.

The manufacturer is not responsible for damages to health of owners
neither for damages to the environment in events of failing to comply
with above mentioned hygienic and ecological principles.

Testing

Road rollers, trench rollers and vibrating plates must be tested for
safety by an expert depending on the particular application and oper-
ating conditions as required, however at least once a year.

1. Safety regulations

30

Summary of Contents for APH 100-20

Page 1: ...tion of the Original operating instructions EN Book ID 2 00002024 APH 5020 Serial Nr 11040831 APH 5030 Serial Nr 11052473 APH 6020 Serial Nr 11040481 APH 6530 Serial Nr 11052530 APH 100 20 Serial Nr 1...

Page 2: ......

Page 3: ...valid in your country Ammann Verdichtung GmbH is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenanc...

Page 4: ...signations are used in the manual to des ignate instructions of particular importance Transporting the machine Always shut off the motor when loading and transporting Only load and transport the machi...

Page 5: ...efore only use original spare parts Hydraulic lines must previously be rendered pressureless before working on them Hydraulic oil discharging under pres sure can cause serious injuries Work on hydraul...

Page 6: ...kg 389 kg 506 kg 515 kg 704 kg w mount brackets 150 mm 400 kg 402 kg 518 kg 527 kg 727 kg Electrical starter 16 kg 16 kg 18 kg 18 kg Standard Electr dead man s control 17 kg 17 kg 19 kg 19 kg 2 kg AC...

Page 7: ...42 EC was determined taking into account the following standards and directives In operational use values can deviate depending on the prevailing conditions 8 1 Noise data3 The noise data specified i...

Page 8: ...nd the Engine idles The centrifugal clutch engages when the control lever is moved approximately of its adjustment travel 2 Drive lever a Forward b Reverse The drive lever serves to adjust the movemen...

Page 9: ...r to achieve the best working height on the tow bar grip 3 4 2 Locking the tow bar The handle can be fixed in upright 2 position The tow bar lock makes it easier to handle the machine when loading it...

Page 10: ...ing the Engine Set the engine speed lever to full load Machines with emergency stop connection Press emergency stop connection Insert the ignition key 1 and turn to I the charge indicator 2 lights up...

Page 11: ...ion and repeat steps 1 5 3 5 4 Switching off the engine Allow the engine to run a short while on idling Set the speed lever to stop Additionally by electrostart Turn the ignition key to 0 position The...

Page 12: ...gs are worn If the engine cuts out because the supply of lubricating oil is in sufficient proceed as follows Locate the fault and have it rectified Press the lever few seconds Start the engine 3 5 6 A...

Page 13: ...as to cut off by long working breaks long idle runnings can take to great motor dam ages Important For compaction of paving stones it is recommended to use Vulkollan plates and protective brackets spe...

Page 14: ...the feeder cables can lead to a system break down and with that en danger life and health Prior to every start up the system must be exam ined for damaged cables and or parts Damaged parts must be ex...

Page 15: ...he machine will continue to drive in the previously selected direction of drive and speed Danger The machine facilitates over a short over travel path This must be taken into consideration when workin...

Page 16: ...l The degree and quality of compression depend on the existing soil conditions If despite an adequate number of passes the maximum degree of compression is not shown check the soil for its suitability...

Page 17: ...ng Check the contact points frame lifting rings be fore use for damage and wear Immediately re place damaged parts Secure the machine against rolling or slipping off and against tipping over Ensure th...

Page 18: ...ttery cables Burn out lightbulbs in indicator lamps should be re placed immediately When cleaning the machine with a high pressure water jet do not spray the electrical components directly After washi...

Page 19: ...raulic oils The miscibility and compatibility with mineral oil based hydraulic oils and should be examined in the individual case The residual mineral oil content should be reduced acc to VDMA specifi...

Page 20: ...ive injection system Unscrew screw 10 to last turn on the thread Collect drops which flow out in a clear container Determine by visual inspection whether water is draining out water settles to the bot...

Page 21: ...and top up with oil if necessary Replace oil filling plug dipstick 1 6 Maintenance 46 Attention After cleaning all cables hoses connections and connectors are to be checked for leakage holed con nect...

Page 22: ...mproper installation Use beyond the expiry date of max 6 years 6 7 2 Check the hydraulic oil level Check the oil level through the oil jauge glass If necessary top up the oil level up to the upper are...

Page 23: ...with hand check for a trouble free location of the surface seal Take a test run if the filter is tight 6 7 4 Hydraulic oil change Open the oil fill screw 2 and the oil drain screw drain off the oil an...

Page 24: ...cting the battery and place it on the terminal of the replaced battery in order to avoid short circuits and spark creation When installing the battery first connect the positive terminal then connect...

Page 25: ...and dry only clean with damp or antistatic cloth Protect terminals connection clamps against corrosion as described under point 7 0 3 Control electrolyte level regard inner or outer marking on the bo...

Page 26: ...supply is interrupted Tank run dry Fuel filter blocked Defective feed pump Oil pressure lost Mechanical defects Add fuel Renew fuel filter Function must be checked Check engine oil level Contact a HAT...

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