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This Ammann machine has been built according to the state of
the art in compliance with the pertinent rules. Nevertheless,
these machines can still constitute a hazard to persons and
property if:

not used for the intended purpose,

not operated by suitably qualified and instructed personnel,

modified or converted in an improper manner,

the pertinent safety regulations are not observed

For this reason, any person entrusted with the operation, main-
tenance or repair of the machine is obliged to read and follow
the operating instructions and particulary to observe the safety
regulations. If necessary, it must be confirmed by the signature
of the company using the machine.
Furthermore, the following must be made known and observed:

pertinent regulations for the prevention of accidents,

generally recognised safety rules,

country-specific regulations

Normal use

The machine is suitable for all compaction jobs in civil works and
road construction. All ground materials such as sand, gravel, sludge,
crushed stone, asphalt and composite sett paving can be com-
pacted.

Improper use

The machine can constitute hazards if not used by instructed
personnell or for other than the intended purpose.
Weighing down and riding on the machine is forbidden.
The machine must not be used on slopes with a gradient of more
than 25°.
Do not use the machine on hard concrete, set asphaltic surfaces,
highly frozen or unstable surfaces.

Who is allowed to operate the machine?

Only suitable qualified, instructed and authorised persons over 18
years of age may operate the machine.
In variance from this, minors can be employed, as long as it is neces-
sary to their training objective and their protection is assured by a su-
pervisor.
Persons under the influence of alcohol, medication or drugs must not
operate, maintain or repair the machine.
Maintenance and repairs, in particular of hydraulic systems and elec-
tronic components require special knowledge and must be carried
out only by skilled persons (mechanics specialising in construction
and agricultural machinery).

Conversions and modifications to the machine

Unauthorised modifications and conversion of the machine are not
permitted for safety reasons.
Spare parts and special equipment not delivered by us are also not
approved by us. The installation and/or the use of such parts can
also have a detrimental effect on the operating safety.
The manufacturer disclaims all liability for any damage resulting from
the use of non-original parts or special equipment.

Safety information in the operating instructions

The following signs and designations are used in the manual to des-
ignate instructions of particular importance:

Transporting the machine

Always shut off the motor when loading and transporting.
Only load and transport the machine as specified in the operating in-
structions.
Only use suitable means of transport and hoisting with sufficient
loading capacity!
Attach suitable slinging means to the points of attachment pro-
vided.
Secure the machine to prevent it from tilting or slipping.
It is highly dangerous to walk or stand under suspended loads.
Secure the machine on transport vehicles to prevent it from rol- ling,
slipping and tilting.

Starting the machine

Prior to starting

Familiarise yourself with the operating and control elements and the
mode of operation of the machine and the working environ- ment.
This includes, e.g. obstacles in the working area, loading capacity of
the ground and the necessary safety provisions.
Use personal protective equipment (safety footwear, hearing protec-
tors, etc.).
Check to ensure that all safety devices are firmly in place.
Do not start the machine if instruments or control devices are faulty.

Starting

For machines with handstart, only use the safety cranks tested by the
manufacturer, and precisely follow the operating instructions of the
motor manufacturer.
To crank-start diesel motors; Important is the correct position to the
motor and the correct hand position on the crank.
The handcrank must be turned with maximum force until the motor
starts, otherwise the crank can rebound.
Precisely follow the starting and stopping procedures specified in the
operating instructions and observe indicator lights.
Only start and operate machines with an electrical starter from the in-
strument panel.
Starting and operation of the machine in potentially explosives atmo-
spheres is forbidden!

Starting with battery junction cables

Connect «

positive

» to «

positive

» and «

negative

» to «

negative

»

(earthing lead). Always connect the earthing lead last and discon-
nect first! Incorrect connection will cause serious damage to the
electrical system.

Starting in enclosed spaces, tunnels, mines or deep ditches

Engine exhaust gas are highly dangerous!
For this reason, when operating the machine in enclosed spaces,
tunnels, mines or deep ditches, it is important to ensure that there is
sufficient air to breath (see UVV „Construction work“, VBG 37, para-
graphs 40 and 41).

1. Safety regulations

29

Refers to special information and/or orders and
prohibitions directed towards preventing damage

Attention

Environment

Danger

Refers to special information on how to use the machine
most efficiently.

Important

Refers to orders and prohibitions designed to
prevent injury or extensive damage.

Information on safe and environmentally-friendly
disposal of operating and ancillary agents as well

Summary of Contents for APH 100-20

Page 1: ...tion of the Original operating instructions EN Book ID 2 00002024 APH 5020 Serial Nr 11040831 APH 5030 Serial Nr 11052473 APH 6020 Serial Nr 11040481 APH 6530 Serial Nr 11052530 APH 100 20 Serial Nr 1...

Page 2: ......

Page 3: ...valid in your country Ammann Verdichtung GmbH is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenanc...

Page 4: ...signations are used in the manual to des ignate instructions of particular importance Transporting the machine Always shut off the motor when loading and transporting Only load and transport the machi...

Page 5: ...efore only use original spare parts Hydraulic lines must previously be rendered pressureless before working on them Hydraulic oil discharging under pres sure can cause serious injuries Work on hydraul...

Page 6: ...kg 389 kg 506 kg 515 kg 704 kg w mount brackets 150 mm 400 kg 402 kg 518 kg 527 kg 727 kg Electrical starter 16 kg 16 kg 18 kg 18 kg Standard Electr dead man s control 17 kg 17 kg 19 kg 19 kg 2 kg AC...

Page 7: ...42 EC was determined taking into account the following standards and directives In operational use values can deviate depending on the prevailing conditions 8 1 Noise data3 The noise data specified i...

Page 8: ...nd the Engine idles The centrifugal clutch engages when the control lever is moved approximately of its adjustment travel 2 Drive lever a Forward b Reverse The drive lever serves to adjust the movemen...

Page 9: ...r to achieve the best working height on the tow bar grip 3 4 2 Locking the tow bar The handle can be fixed in upright 2 position The tow bar lock makes it easier to handle the machine when loading it...

Page 10: ...ing the Engine Set the engine speed lever to full load Machines with emergency stop connection Press emergency stop connection Insert the ignition key 1 and turn to I the charge indicator 2 lights up...

Page 11: ...ion and repeat steps 1 5 3 5 4 Switching off the engine Allow the engine to run a short while on idling Set the speed lever to stop Additionally by electrostart Turn the ignition key to 0 position The...

Page 12: ...gs are worn If the engine cuts out because the supply of lubricating oil is in sufficient proceed as follows Locate the fault and have it rectified Press the lever few seconds Start the engine 3 5 6 A...

Page 13: ...as to cut off by long working breaks long idle runnings can take to great motor dam ages Important For compaction of paving stones it is recommended to use Vulkollan plates and protective brackets spe...

Page 14: ...the feeder cables can lead to a system break down and with that en danger life and health Prior to every start up the system must be exam ined for damaged cables and or parts Damaged parts must be ex...

Page 15: ...he machine will continue to drive in the previously selected direction of drive and speed Danger The machine facilitates over a short over travel path This must be taken into consideration when workin...

Page 16: ...l The degree and quality of compression depend on the existing soil conditions If despite an adequate number of passes the maximum degree of compression is not shown check the soil for its suitability...

Page 17: ...ng Check the contact points frame lifting rings be fore use for damage and wear Immediately re place damaged parts Secure the machine against rolling or slipping off and against tipping over Ensure th...

Page 18: ...ttery cables Burn out lightbulbs in indicator lamps should be re placed immediately When cleaning the machine with a high pressure water jet do not spray the electrical components directly After washi...

Page 19: ...raulic oils The miscibility and compatibility with mineral oil based hydraulic oils and should be examined in the individual case The residual mineral oil content should be reduced acc to VDMA specifi...

Page 20: ...ive injection system Unscrew screw 10 to last turn on the thread Collect drops which flow out in a clear container Determine by visual inspection whether water is draining out water settles to the bot...

Page 21: ...and top up with oil if necessary Replace oil filling plug dipstick 1 6 Maintenance 46 Attention After cleaning all cables hoses connections and connectors are to be checked for leakage holed con nect...

Page 22: ...mproper installation Use beyond the expiry date of max 6 years 6 7 2 Check the hydraulic oil level Check the oil level through the oil jauge glass If necessary top up the oil level up to the upper are...

Page 23: ...with hand check for a trouble free location of the surface seal Take a test run if the filter is tight 6 7 4 Hydraulic oil change Open the oil fill screw 2 and the oil drain screw drain off the oil an...

Page 24: ...cting the battery and place it on the terminal of the replaced battery in order to avoid short circuits and spark creation When installing the battery first connect the positive terminal then connect...

Page 25: ...and dry only clean with damp or antistatic cloth Protect terminals connection clamps against corrosion as described under point 7 0 3 Control electrolyte level regard inner or outer marking on the bo...

Page 26: ...supply is interrupted Tank run dry Fuel filter blocked Defective feed pump Oil pressure lost Mechanical defects Add fuel Renew fuel filter Function must be checked Check engine oil level Contact a HAT...

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