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6.6 Machine maintenance

6.6.1 Cleaning

Clean the machine on a daily basis.

6.6.2 Tightening torques

Strength classes for screws with untreated, non-lubricated sur-
face.
The values result in 90% utilisation of the apparent yielding point
at a friction coefficient µ = 0.14.
Tightening torques are checked for correctness using torque
wrenches.
When using lubricant MoS2, the specified values do not apply.

6.6.3 Screwed connections

With vibrating machines, it is important to check the screwed
connections for tightness at regular intervals. Observe tighten-
ing torques.

6.6.4 Changing rubber buffers

Inspect the rubber buffers for cracks and chipping as well as
tightness and immediately replace if damaged.

6.6.5 Exciter: Oil change / Oil level

Unscrew venting screw (3), oil filling plug/dipstick (1) and oil
drain plug (2).

Drain-off old oil.

Screw-in oil drain screw (2).

Fill-in new oil through the oil fill hole (1). See lubrication plan
for quantity and quality.

Replace oil filling plug/dipstick (1) and venting screw (3).

Unscrew oil filling plug/dipstick (1), check the oil level again
and top up with oil if necessary.

Replace oil filling plug/dipstick (1).

6. Maintenance

46

Attention

After cleaning

all cables, hoses, connections and connectors
are to be checked for leakage, holed con-
nections, chafing points and other damage.

Detected faults are to be eliminated imme-
diately.

No combustible or aggressive materials are to be
used for cleaning.

M 4

M 5

M 6

M 8

M 10

M 12

M 14

M 16

M 18

M 20

M 22

M 24

3

2

6

10

25

49

85

135

210

300

425

580

730

4

7

18

36

62

99

154

221

313

427

538

4,4

8,7

15

36

72

125

200

310

430

610

830

1050

3

6

11

26

53

92

147

228

317

449

612

774

5

10

18

43

84

145

235

365

500

710

970

1220

4

7

13

31

61

106

173

269

368

523

715

899

8.8

Nm

ø

Nm

Nm

ft lb

ft lb

ft lb

10.9

12.9

TAB01001.cdr

Important

Renew self-locking nuts after each removal.

Important

Change oil when it is warm.

The venting screw (3) must always first be unscrewed
when checking the oil level or changing the oil.

B8299100.cdr

3

1

2

Danger

Care is to be taken with the draining of hot oil :
danger of scalding!

Environment

Collect oil which has run out or overflowed and
dispose it in an environment friendly manner.

B

8

2

9

9

2

1

6

MIN

MAX

1

GETRIEBEÖL

GEAR OIL

gem. JDM J20C

Attention

When the dipstick is screwed in, the optimal oil
level is between the «

MIN

» and «

MAX

» markings.

Summary of Contents for APH 100-20

Page 1: ...tion of the Original operating instructions EN Book ID 2 00002024 APH 5020 Serial Nr 11040831 APH 5030 Serial Nr 11052473 APH 6020 Serial Nr 11040481 APH 6530 Serial Nr 11052530 APH 100 20 Serial Nr 1...

Page 2: ......

Page 3: ...valid in your country Ammann Verdichtung GmbH is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenanc...

Page 4: ...signations are used in the manual to des ignate instructions of particular importance Transporting the machine Always shut off the motor when loading and transporting Only load and transport the machi...

Page 5: ...efore only use original spare parts Hydraulic lines must previously be rendered pressureless before working on them Hydraulic oil discharging under pres sure can cause serious injuries Work on hydraul...

Page 6: ...kg 389 kg 506 kg 515 kg 704 kg w mount brackets 150 mm 400 kg 402 kg 518 kg 527 kg 727 kg Electrical starter 16 kg 16 kg 18 kg 18 kg Standard Electr dead man s control 17 kg 17 kg 19 kg 19 kg 2 kg AC...

Page 7: ...42 EC was determined taking into account the following standards and directives In operational use values can deviate depending on the prevailing conditions 8 1 Noise data3 The noise data specified i...

Page 8: ...nd the Engine idles The centrifugal clutch engages when the control lever is moved approximately of its adjustment travel 2 Drive lever a Forward b Reverse The drive lever serves to adjust the movemen...

Page 9: ...r to achieve the best working height on the tow bar grip 3 4 2 Locking the tow bar The handle can be fixed in upright 2 position The tow bar lock makes it easier to handle the machine when loading it...

Page 10: ...ing the Engine Set the engine speed lever to full load Machines with emergency stop connection Press emergency stop connection Insert the ignition key 1 and turn to I the charge indicator 2 lights up...

Page 11: ...ion and repeat steps 1 5 3 5 4 Switching off the engine Allow the engine to run a short while on idling Set the speed lever to stop Additionally by electrostart Turn the ignition key to 0 position The...

Page 12: ...gs are worn If the engine cuts out because the supply of lubricating oil is in sufficient proceed as follows Locate the fault and have it rectified Press the lever few seconds Start the engine 3 5 6 A...

Page 13: ...as to cut off by long working breaks long idle runnings can take to great motor dam ages Important For compaction of paving stones it is recommended to use Vulkollan plates and protective brackets spe...

Page 14: ...the feeder cables can lead to a system break down and with that en danger life and health Prior to every start up the system must be exam ined for damaged cables and or parts Damaged parts must be ex...

Page 15: ...he machine will continue to drive in the previously selected direction of drive and speed Danger The machine facilitates over a short over travel path This must be taken into consideration when workin...

Page 16: ...l The degree and quality of compression depend on the existing soil conditions If despite an adequate number of passes the maximum degree of compression is not shown check the soil for its suitability...

Page 17: ...ng Check the contact points frame lifting rings be fore use for damage and wear Immediately re place damaged parts Secure the machine against rolling or slipping off and against tipping over Ensure th...

Page 18: ...ttery cables Burn out lightbulbs in indicator lamps should be re placed immediately When cleaning the machine with a high pressure water jet do not spray the electrical components directly After washi...

Page 19: ...raulic oils The miscibility and compatibility with mineral oil based hydraulic oils and should be examined in the individual case The residual mineral oil content should be reduced acc to VDMA specifi...

Page 20: ...ive injection system Unscrew screw 10 to last turn on the thread Collect drops which flow out in a clear container Determine by visual inspection whether water is draining out water settles to the bot...

Page 21: ...and top up with oil if necessary Replace oil filling plug dipstick 1 6 Maintenance 46 Attention After cleaning all cables hoses connections and connectors are to be checked for leakage holed con nect...

Page 22: ...mproper installation Use beyond the expiry date of max 6 years 6 7 2 Check the hydraulic oil level Check the oil level through the oil jauge glass If necessary top up the oil level up to the upper are...

Page 23: ...with hand check for a trouble free location of the surface seal Take a test run if the filter is tight 6 7 4 Hydraulic oil change Open the oil fill screw 2 and the oil drain screw drain off the oil an...

Page 24: ...cting the battery and place it on the terminal of the replaced battery in order to avoid short circuits and spark creation When installing the battery first connect the positive terminal then connect...

Page 25: ...and dry only clean with damp or antistatic cloth Protect terminals connection clamps against corrosion as described under point 7 0 3 Control electrolyte level regard inner or outer marking on the bo...

Page 26: ...supply is interrupted Tank run dry Fuel filter blocked Defective feed pump Oil pressure lost Mechanical defects Add fuel Renew fuel filter Function must be checked Check engine oil level Contact a HAT...

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