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11

1. Prepare anchor bolts

(See Fig. 18)

.

2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the

anchor bolts. Then tighten the anchor bolts

(See Fig. 19).

Note: Minimum embedment of anchors is 90mm. Torque of Anchors is 150N.m.

I.

Lift the carriages up by hand and make them be locked at the same level

(See Fig. 20).

J. Install safety device and safety cable

(See Fig. 21).

Fig. 20

Fig. 18

Fig. 19

71

90

m

m

Summary of Contents for A245LX

Page 1: ...TWO POST LIFT Model A245LX...

Page 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 4 Exploded View 23 Test Run 27 Operation Instruction 29 Maintenance 29 Trouble Shooting 30 Parts List 3...

Page 3: ...nd bronze bush Single point safety release and dual safety design Supersymmetric arms design with combined adaptors MODEL A245LX SPECIFICATIONS Model Style Lifting Capacity Lifting Time Lifting Height...

Page 4: ...2 Arm Swings View For Model A245LX Fig 2...

Page 5: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Wrench set 10 13 14 15 17 19 24 27 Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 4 5 6 Fig 3 B SPEC...

Page 6: ...mum 3 Floors must be level and no cracks C POWER SUPPLY The electrical source must be 3HP minimum The source cable size must be 2 5mm and in good condition of contacting with floor III STEPS OF INSTAL...

Page 7: ...ist See Fig 7 3 Take out the accessories in the column then take out the parts box See Fig 8 4 Loose the bolts of the upper package stand remove the upper column then remove the package stand 5 Set as...

Page 8: ...e Fig 9 10 6 Check the parts of the parts bag according to parts bag list See Fig 11 D Position powerside column Fig 11 Fig 10 parts box 103 list accessories 103 Fig 9 shipment parts list accessories...

Page 9: ...the lift See Fig 12 E Connecting the cables 1 Put down columns and then push the carriages higher than chain pulley See Fig 13 2 Install cable See Fig 14 Car in direction Powerside column Offside colu...

Page 10: ...8 F Assembly oil hose assy See Fig 15 Fig 14...

Page 11: ...9 2 Push the carriages to the bottom of the columns See Fig 16 Fig 15 77 80 77A 77 75A 76 77 77 75...

Page 12: ...bar and adjusting with the shims if the columns are not vertical H Fix anchor bolts Lock washer Washer Nut Fig 16 Push the carriages to the bottom of the columns 2850mm 3534mm Check the columns plumb...

Page 13: ...es and install the anchor bolts Then tighten the anchor bolts See Fig 19 Note Minimum embedment of anchors is 90mm Torque of Anchors is 150N m I Lift the carriages up by hand and make them be locked a...

Page 14: ...NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable Fig 21 K Install hydraulic power unit and oil hose assy See Fig 22 Safety cable conne...

Page 15: ...e In consideration of Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 L Install control box limit switch and chain cover See Fig 23 Fig 22 O...

Page 16: ...14 Connecting 11 12 NC of limit switch to terminals 3 5 of control box Wire connection of limit switch M Install electrical system Fig 23 91 90 92 93 86 89 88 87 20 55 3 5...

Page 17: ...different configurations of hydraulic power unit In general the electric current of thermal relay should equal or larger than that of motor The following table shows rated current regulation of therma...

Page 18: ...e Fig 26 3 2 380V Wire connection diagram of hydraulic motor See Fig 27 This point shows the present rated current value Using cross screwdriver to adjust rated current value of thermal relay Fig 25 P...

Page 19: ...ponent list 4 220V Wire connection and circuit diagram Item Name Code Specification Item Name Code Specification 1 Power Switch QS 380V AC 7 Power indicator R White 24V 2 Fuse FU1 25A 8 Push Button Do...

Page 20: ...ire connection of hydraulic power unit See Fig 30 Motor wire M1 M2 separately connected to two wires in the motor 4 3 220V Circuit diagram See Fig 31 Power wire Wire of hydraulic solenoid valve Wire o...

Page 21: ...ion Item Name Code Specification 1 Power Switch QS 380V AC 7 Power indicator R White 24V 2 Fuse FU1 25A 8 Push Button Down Single 3 Fuse FU2 3A 9 Motor M Single 4 AC Contactor KM 24V AC 10 Transformer...

Page 22: ...cover O Install floor cover See Fig 33 2 Install the protective cover and tight up the head cup bolt Wire of hydraulic solenoid valve Wire of motor Wire of limit switch Oil hose for power unit Fig 32...

Page 23: ...t bolt See Fig 35 3 Adjust the moon gear as arrow direction See Fig 36 4 Adjust the moon gear and arm lock to make it to be meshed then tighten bolts of arm lock See Fig 37 Fig 34 Use the 17 ratchet s...

Page 24: ...ings and fill the reservoir with hydraulic oil Note In consideration of Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 IV EXPLODED VIEW Fig...

Page 25: ...23 Model A245LX Cylinders Fig 38 Car in...

Page 26: ...24 Control Box SPX ELECTRIC POWER UNIT 220V 50HZ single phase Fig 39 Fig 40...

Page 27: ...25 PEAK ELECTRIC POWER UNIT Illustration of hydraulic valve for SPX PEAK hydraulic power unit 220V 50HZ 1Phase 380V 50HZ 3Phase Fig 42 Fig 41...

Page 28: ...hase See Fig 43 Fig 43 b PEAK electric power unit 220V 50HZ 1 phase See Fig 44 C PEAK electric power unit 380V 50HZ 3 phase See Fig 45 Capacitor Oil return port Auxiliary hole Oil Outlet Solenoid valv...

Page 29: ...two lifting carriages can work synchronously Fit the plastic hole cover on the lifting head If the carriage does not Synchronize when lifting please tighten the cable nut of lower side carriage 2 Adju...

Page 30: ...h load Run the lift in low position for several times first make sure the lift can rise and lower synchronously the safety device can lock and release synchronously And then test run the lift to the t...

Page 31: ...on The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push the button UP to raise the vehicle slightly and then release t...

Page 32: ...on 2 Gear Pump out of operation 3 Release Valve in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or Replace 4 Repair or replace 5...

Page 33: ...042 Lock washer 8 18 203025 Adjustment Screw 4 19 203041 Lock washer 4 20A 203026 Rubber Pad Frame 4 20B 203043 Double screw Rubber pad 4 20C 420043 Socket bolt 8 21 209057 Small Pulley 4 22 209056 Se...

Page 34: ...r 4 51 209033 Washer 14 52 209034 Lock Washer 14 53 206048 Socket Bolt 12 54 217168 Arm Pin 4 55 217069 Hex Bolts 8 56 206023 Self locking Nut 8 57 209128 Washer 6 58 203122A Top plate 2 59 209045 Big...

Page 35: ...t 2 93 209149 Washer 2 94 420168 White bobbin 1 95 203121 Wire for Hydraulic Solenoid Valve 1 96 203120 Wire for Limit Switch 1 97 203118 Motor Wire 1 98 620059 Protective Ring 1 99 203123 Protective...

Page 36: ...ower Unit 220V 50HZ 1 Phase See Fig 41 200 1 81400185 Motor 1 200 2 81400063 Motor Connecting Shaft 1 200 3 81400186 Valve Body 1 200 4 81400160 Relief Valve 1 200 5 81400161 Lock Washer 4 200 6 81400...

Page 37: ...r 1 200A 16 81400180 Rubber Gasket 2 200A 17 420148 Cup Head bolt 2 200A 18 81400050 Cover of Motor Terminal Box 1 200A 19 81400192 Check Valve 1 200A 20 81400193 Hydraulic Solenoid Valve Nut 1 200A 2...

Page 38: ...00B 15 81400192 Check Valve 1 200B 16 81400193 Hydraulic Solenoid Valve Nut 1 200B 17 81400194 Hydraulic Solenoid Valve Coil 1 200B 18 81400195 Hydraulic Solenoid Valve Body 1 200B 19 81400196 Pressur...

Page 39: ...37 Manual Part NO 72222701 Revision date 04 2013 72226604 10 2015...

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