AMGO Hydraulics XL-7 Installation And Service Manual Download | Manualshive

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II. INSTALLATION REQUIREMENT

A. TOOLS REQUIRED



Rotary Hammer Drill

(Φ19, Φ10, Φ4)



Carpenter’s Chalk



Hammer



Screw Sets



Level Bar



Tape Measure (7.5m)



English Spanner (12")



Pliers



Wrench set

(

8

＃

、

17

＃

)



Grease Gun



Lock Wrench



Ratchet Spanner With Socket (28

#

)

Fig. 3

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3
4
5
6
7
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Summary of Contents for XL-7

Page 1: ...Original On Surface Scissors Lift Model XL 7 ...

Page 2: ...ONTENTS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 4 Exploded View 14 Test Run 22 Operation Instruction 23 Maintenance 24 Trouble Shooting 25 Lift disposal 25 ...

Page 3: ...orms Flow control valve to ensure the stable down speed Movable drive thru ramps and extended platforms accommodate varying wheelbase vehicles MODEL XL 7 SPECIFICATIONS Illustration of control cabinet installed in different way Model Lifting Capacity Lifting Height Lifting Time Overall Length Inc ramps Overall Width Min Height Runway Width Width Between Runways Motor XL 7 7000lbs 78 3 4 40S 81 76 ...

Page 4: ...2 View B Other option Fig 2 ...

Page 5: ...UIREMENT A TOOLS REQUIRED Rotary Hammer Drill Φ19 Φ10 Φ4 Carpenter s Chalk Hammer Screw Sets Level Bar Tape Measure 7 5m English Spanner 12 Pliers Wrench set 8 17 Grease Gun Lock Wrench Ratchet Spanner With Socket 28 Fig 3 ...

Page 6: ...ce C The equipment should be unload and transfer by forklift D POWER SUPPLY The electrical source must be 2 0HP minimum The source cable size must be 2 5mm and in good condition of contacting with floor III STEPS OF INSTALLATION A Check the parts before assembly 1 Packaged lift Parts box Control cabinet and tubing cover plate See Fig 4 Fig 5 Fig 4 ...

Page 7: ... parts open the outer packing and check the parts according to the shipment parts list See Fig 5 3 Open the parts box check the parts according to the part list See Fig 7 Fig 6 Fig 7 P 1 Platform P2 Platform Oil Hose 69 ...

Page 8: ... minimum and without reinforcing steel bars and must be dried completely before the installation 2 Concrete must be in good condition and must be of test strength 3000lbs in 2 minimum Review the layout as shown below Fig 9 and select a location that is best suited for your application Fig 8 P1 P2 19 34 1 4 19 29 1 1 59 14 118 1 4 Fig 9 ...

Page 9: ... and connect the oil hose according to Fig 11 Note Shutoff valves should be at the working condition Fig 30 Oil hose installation Fig 11 Main Cylinder I Secondly Cylinder I Main Cylinder II Secondly cylinder II P 1 P2 29 1 2 P1 P2 Fig 10 1 1 4 146 1 2 2 1 4 140 1 2 3 1 4 137 4 1 4 186 1 4 5 1 4 193 3 4 6 1 4 196 ...

Page 10: ...or 220V Single phase motor 1 1 Connect the power wire and limit switch wire according to the wiring diagram See Fig 12 1 2 Circuit Diagram See Fig 13 Earth Wire Power Wire hydraulic solenoid valve Limit switch Wire B Limit switch Wire A Motor Wire Fig 12 Single phase Fig 13 ...

Page 11: ...C 6 Limit switch SQ 1 2 10A 7 Hydraulic solenoid valve Right Y2 AC 24V 8 Hydraulic solenoid valve Left Y1 AC 24V 9 Push button Down Single Lower Alarm Duplex 10 Push Button Up Single 11 Motor M Single phase 12 Transformer TC 24V AC 13 Alarm H 24V AC 14 Power Indicator R 24V AC When the machine reaches to 78 3 4 height the sliders will access to the drive lever of limit switch and stop the lift 78 ...

Page 12: ...onnecting bar Limit Switch When the machine is lowered to 11 3 4 the buffer connecting bar will access to the drive lever of limit switch and stop the lift Pushing the button Down while push the Lowering Alarm Button black at the side of control cabinet the lift would be lowered down again with tone of alarm Using the Level Bar for measurement P1 P2 Using the adjusted shim for the level Fig 15 Fig...

Page 13: ... bolt with the rotary hammer drill type the anchor bolt into the ground and then fasten it with Ratchet spanner Note The Torque of anchor bolt is 150 N m the length inside ground of anchor bolt must be over 4 1 2 mm Drilling Cleaning Bolting Tighten 63 64 64A Fig 18 39 1 2 Fig 17 P1 P2 Using the anchor bolt to fix the machine 4 1 2 ...

Page 14: ...control cabinet See Fig 19 Fig 20 Using anchor bolts to fix the control cabinet 65 66 51 50 Fig 19 Using the colloidal screw to fasten the oil hose cover Tidy up the oil hose and wire and then cover the oil hose cover P1 P2 67 67 65 Using the colloidal screw to fasten the oil hose cover 65 66 67 68 65 65 View B Installation Fig 20 ...

Page 15: ...of oil hose cover See Fig 21 3 Install the control cabinet anchor bolt See Fig 22 Drilling Cleaning Type the expansion colloidal screw Fastening by Install the steel screw 52 53 Fig 21 Drilling Install screw Tighten Cleaning Fig 22 54 ...

Page 16: ...14 IV EXPLODED VIEW MODEL XL 7 Fig 23 P1 P2 38B ...

Page 17: ...in φ35 83 4 17 11620060 Plate for Limit Switch 1 18 10206032 Snap Ring φ25 16 19 11620014A Pin for Base φ25 392 2 20 11620017B Base 2 21 10620059 Protective Ring 3 22 10620186 Secondly Cylinder φ60 560 2 23 11620033A Lower Scissors in 2 24 11620031A Lower Scissors Out 2 25 10620012B Main Cylinder φ75 560 2 26 11620007A Buffer Connecting Bar 2 27 11620133A Self locking Support Plate 2 28 11620121 P...

Page 18: ...3 Roller for Drive in Ramp 8 48 10209010 Snap Ring 16 49 11620043 Roller Pin 8 50 10620067 Control Cabinet 1 51 071203 Electric Power Unit 1 52 10620069 Screw 42 53 10620070 Colloidal screw 42 54 10620071 Anchor Bolt 4 55 10620072 Oil Hose 6 55A 10620103 O Ring 6 55B 10620102 Seal Ring 6 56 10620152 Oil Hose No 1 57 10620153 Oil Hose No 1 58 10620154 Oil Hose No 1 59 10620155 Oil Hose No 1 60 1062...

Page 19: ...0620171 O Ring 2 25 6 10630027 O Ring 2 25 7 11620051 Piston Rod 4 25 8 11620193 Spacer For Cylinder 2 25 9 10620197 O Ring 4 25 10 10620053 Support Ring 2 25 11 10620054 Y Ring 4 25 12 11620194 Piston 2 25 13 10206071 Hex Nut 4 25 14 10209064 Straight fitting 4 25 15 10620127 Oil hose fitting 2 25 16 10620057 Burst Valve 4 25 17 10620125A Oil hose ASSY 2 25 18 11620050A Bore weldment 2 Grease Fig...

Page 20: ... Part Description QTY Note 22 1 10520058 O Ring 2 22 2 10201034 Bleeding Plug 2 22 3 11620190 Head Cap 2 22 4 10620182 O Ring 2 22 5 11620056 Bore Weldment 2 22 6 11620196 Piston 2 22 7 10217258 O Ring 2 22 8 10217257 Y Ring 2 22 9 10217256 Support Ring 2 Fig 25 Grease ...

Page 21: ...5 10420134 24V Transformer TC 1 50 6 10202051 Breaker 1P 1 50 7 1061K052 Cup Head Bolt 4 50 8 10201094 Power Indicator 1 50 9 10209099A Button UP 1 50 10 10209099A Button Down 1 50 11 10420142 Lower Alarm Button 1 50 12 41010217 Power Switch QS 1 50 13 1162K007 Control Panel 1 50 14 10620082 Terminal Group 1 50 15 10620099 Panel for Installing Element 1 50 16 10420143 Alarm 1 50 17 1162K012 Door o...

Page 22: ...20 4 4 ELECTRIC POWER UNIT 071203 Fig 27 220V 60HZ 1 Phase ...

Page 23: ...420 Hydraulic Solenoid Valve Coil 2 12 81400423 Release Valve 2 13 10209149 Lock washer φ6 4 14 85090142 Socket Bolt 4 15 81400280 Gear Pump 1 16 81400364 Hose Clamps 1 17 10209034 Lock Washer φ8 2 18 81400295 Socket Bolt 2 19 81400290 Filter 1 20 81400413 Motor 1 21 81400287 Terminal Box cover for motor 1 22 71111231 AMGO Label 1 23 81400560 Throttle Valve 1 24 81400259 Rubber Plug 2 25 81400288 ...

Page 24: ...t start to lift up simultaneously push button UP and Pass for 5 seconds with buzzer sounds the buzzer rings and the sound of bubbles can be heard This operation is to exhaust the air from cylinders Repeat this operation for two to three times until no sound of bubbles are heard b Quickly click the button UP until the platforms just to be lifted up c Turn the handles of shutoff valves to the positi...

Page 25: ...he button UP raise the lift to the working position Note make sure the vehicle is steady when the lift is raised 4 Make sure the platforms are in the same level before working then turn off the power switch To lower vehicle 1 Cleaning the obstacles around or under the lift and make sure no people around under the lift 2 Turn on the power switch push the down button Down to lower the lift the lift ...

Page 26: ...spection of all hydraulic hoses for possible wear or leakage 5 Adjusting the lifting level on both platforms Every six months 1 Make a visual inspection of all moving parts for possible wear interference or damage 2 Check and adjust the platform as necessary to insure level lifting 3 Check all fastener and re torque Down Lower Alarm Button pass Buzzer Panel Lock Power Indicator Fig 30 UP Greasing ...

Page 27: ...Motor runs in reverse rotation 2 Low oil level 3 The Gear Pump out of operation 4 Relief valve or check valve in damage 5 Shaft Coupling in damage 1 Reverse two power wire 2 Fill tank 3 Repair or replace 4 Repair or replace 5 Replace Shaft Coupling Lift raised slowly 1 Oil line is jammed 2 Gear Pump leaks 3 Overload lifting 4 Power Voltage low 5 Oil mixed with air 1 Clean the oil line 2 Replace Pu...

Page 28: ...26 AMGO HYDRAULIC CORPORATION 1931 Joe Rogers Blvd Manning South Carolina USA Zip 29102 Tel 803 505 6410 Fax 803 505 6410 Manual no 72167204 Revised date 2019 12 ...

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