AMETEK/PRESTOLITE POWER 193111-038 Owner'S Manual Download Page 8

    

193111-038 

INITIAL SET-UP & DESCRIPTION 

April 3, 2000                                                                                                                                                       3-1 

 INITIAL SET-UP & DESCRIPTION  

Set-Up 

 
See Location Diagram of Selector Switches included in 
this manual. 
 
For proper operation, the LTD Control must be set to 
match the charger in which it is installed. 
 

Cell Size Selection 

 

From the data plate on the charger, note the voltage 
output.  Place the corresponding DIP switch (S1) on the 
LTD Control in the “Closed” position. 
 
 S1-1 

12 

Volts 

 
 S1-2 

24 

Volts 

 

 

 S1-3 

36 

Volts 

 
 S1-4 

48 

Volts 

 
 S1-5 

Optional 

 
Only one of the above DIP switches should be in the 
“Closed” position at any one time. 
 

Auto Equalize 

 

Switch S1-6 can be used to select either Auto Equalize 
or Manual Equalize. 
 

 
 
 
 
 

 

 
Termination Type 

 

Switch S1-7 can be used to select either dv/dt charge 
Termination or VT. 
     
 
 
 
 
 
 
 
 

6-Hour Termination Type

 

 
  Switch S1-8 can be used to select the 6-Hour charge 
  after 80% Termination. 
 

 

  Description

 

 
  The LTD Control has an on board microcontroller to 
  monitor and control the charging process.  The  
  up-to-date status of the charge cycle can be easily 
  monitored by watching the status of the four LED’s, 
  charge in progress, 80% charged, charge complete,  
  and equalize.  The LTD Control utilizes either a 
  Voltage/Time (VT) charge termination or a 
  patented pt/dV/dT charge termination technique  
  which eliminates excessive gassing by returning  
  approximately 107% of the amp-hours removed  
  from the battery.  All front panel information  
  (including operating instructions) is back printed  
  on a polycarbonate overlay  which is resistant to  
  damage from oils, gasoline, and frequent operator  
  handling.  The LTD Control is “matched” to the  
  output voltage of the charger by means of a printed  
  circuit board mounted DIP switch.  Features of the  
  LTD Control include Auto start/stop, Auto/manual  
  equalize, Manual Stop, Backup timer protection,  
  Two charge termination methods, 2.37 V/C 80%  
  point,  48 Hour Refresh, and AC power fail recovery. 
 
 
 

S1-6 

 Equalize Type

 

 

Open  

Auto Equalize every 5th Cycle. 

Closed 

Manual Equalize 

S1-7 

 80% Charged Voltage

     

 

Open 

dV/dT 

Closed 

VT 

S1-8 

 6-Hour Termination after   

    80%

 

 

Open 

Off 

Closed 

On 

Summary of Contents for 193111-038

Page 1: ...this manual before installing operating or servicing this product DO NOT DESTROY IMPORTANT SAVE THIS SAFETY AND INSTRUCTION MANUAL IMMEDIATELY REPLACE WHEN WORN OR LOST AMETEK PRESTOLITE POWER TROY OH...

Page 2: ...t grounding means is not defeated 9 POWER CORD AND CHARGING CABLES PROTECTION Power supply and charging cables should be routed to prevent them from being walked on pinched by other equipment or drive...

Page 3: ...SET UP DESCRIPTION 3 A DIP SWITCH SELECTION 3 1 B DESCRIPTION 3 1 LOCATION DIAGRAM 4 INSTALLATION 5 A LOCATION 5 1 B SAFETY 5 1 C GROUNDING 5 1 D ELECTRICAL INPUT REQUIREMENTS 5 1 E AC INPUT VOLTAGE...

Page 4: ...193111 038 TABLE OF CONTENTS April 3 2000 BATTERY CHARGING QUESTIONS AND ANSWERS 10 PARTS LIST 11 DIAGRAMS WARRANTY...

Page 5: ...equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect single phase equipment to only two wires of the 3 phase line DO NOT CONNECT the equipment ground...

Page 6: ...charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical And First Aid Treatment First aid facilities and a qualifie...

Page 7: ...ed in a box such as this CAUTION refers to possible equipment damage Cautions will be shown in bold type NOTE offers helpful information concerning certain operating procedures Notes will be shown in...

Page 8: ...r and control the charging process The up to date status of the charge cycle can be easily monitored by watching the status of the four LED s charge in progress 80 charged charge complete and equalize...

Page 9: ...4 1 April 3 2000 193111 038 LOCATION DIAGRAM...

Page 10: ...ont or rear of the charger The charger is provided with the proper AC cord and plug Connect the AC input plug to an appropriate receptacle that is properly grounded and protected for 15 amperes by a b...

Page 11: ...larity of the charging cables on the charger are color coded The red cable is positive and the black cable is negative If connectors must be attached to charging cables follow instructions supplied wi...

Page 12: ...ies CAUTION The charging of a battery with the incorrect number of cells or an ampere hour capacity outside the range stated on the charger data plate will result in severe over or under charging of t...

Page 13: ...result Batteries produce explosive gases Keep sparks flame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries D Manual Stop 1 To turn the ch...

Page 14: ...tion be used for batteries that are cycled on a regular schedule but for batteries that are seldom recharged and are commonly discharged below 100 J On Board Utility Option The LTD Charger 194429 Cont...

Page 15: ...s necessary to keep the charger clean dry and well ventilated At least every year or more often if necessary wipe and blow out all dirt from charger s interior components with clean dry air of not ov...

Page 16: ...the charger Refer all service needs to an authorized LTD Service Center To avoid delays have the charger specification no model no and serial no available before contacting a Service Center For the c...

Page 17: ...replaced by a qualified service person Defective charger control Have charger control replaced by an authorized service person Charger turns ON Charge In Progress LED illuminates but ammeter indicate...

Page 18: ...s less than no cells stated on charger data plate e g A 6 cell battery has been connected to a 12 cell charger Connect battery to properly sized charger Charger set for wrong AC input service 208 240...

Page 19: ...ttery ampere hour capacity is greater than Amp Hours range stated on charger data plate Charge battery only with a properly matched charger Charger set for wrong AC input service 208 240 or 220 380 vo...

Page 20: ...ken a good step in insuring battery life with the purchase of this charger An excellent second step is to have a quality fuel gauge installed on the vehicle and use it And finally maintain the battery...

Page 21: ...11 1 April 3 2000 193111 038 PARTS LIST PARTS LIST LTD BATTERY CHARGER...

Page 22: ...G LABEL 1 406434 8 RECTIFIER AY 1 193899 1 9 INSULATOR 3 404033 10 DC OUTPUT FUSE 1 409023 3 409023 4 409023 3 409023 3 409023 4 409023 4 409023 3 409023 3 409023 4 409023 3 11 BASE REAR PANEL 1 19451...

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Page 26: ...other persons and therefore there shall be no third party beneficiary to this warranty 3 LIMITATION OF REMEDY The existence of claimed defects in any Product covered by this warranty is subject to aut...

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