AMETEK/PRESTOLITE POWER 193111-038 Owner'S Manual Download Page 13

193111-038 
OPERATION 

6-2                                                                                                                                                                        April 3, 2000 

C.  Equalize Or Weekend Charge

 

 
The LTD features Auto Equalize on every 5th charge 
cycle.  Closing S1-6 can disable the feature.  When the 
Auto Equalize feature is disabled, an Equalize charge 
can be selected or de-selected for any charge cycle  
using the sequence below. 
 
1.  Insure the battery size matches the charger. 
     (Number of cells and ampere-hour capacity are 
     within charger nameplate rating.) 
 
2.  Securely engage the battery and charger  
     connectors. 
 
3.  After a 5 second delay (all LED’s will be lit), the  
     charger will turn on.  The “Charge in Progress” LED 
     will indicate charging current. 

 

4.  Press the “EQUALIZE” key.  The “Equalize” LED 
     will light solid.  Press the key again to cancel the 
     equalize charge. 
 
     

NOTE:  The equalize charge cannot be cancelled 

     once the battery reaches the equalize charging 
     period.  Press the STOP key to terminate the 
     charge. 
 

5.  The  “80% CHARGED” LED will light when the 
     battery on charge reaches the 80% charged voltage. 
 
6.  The battery reaches the normal termination point 
     (dV/dT or VT).  However, the battery is charged 
     another 3 hours.  The “Equalize” LED will flash 
     during this equalize period. 
 
7.  The charger will automatically turn off, and the  
     “Charge Complete” and the “Equalize” LED will light 
     when the equalized charge has finished.  The LEDs 
     will remain on until  the battery is disconnected from 
     the charger. 
 
 
     

WARNING:  DO NOT connect a battery to  

     this charger if the “Charge in Progress” LED 
     is lit.  Do not disconnect a battery from this  
     charger while a charge is in progress; 
     otherwise, arcing and burning of connector  
     parts or a battery explosion may result.  
     Batteries produce explosive gases.  Keep  
     sparks, flame, and cigarettes away.   
     Ventilate when charging in an enclosed area.   
     Always shield eyes when working near 
     batteries. 
 
 

   

D.  Manual Stop

 

 
  1.  To turn the charger OFF during any part of a  
       charge cycle, press the STOP key.  All four 
       LEDs will flash. 
 
  2.  To restart the charger, disconnect and reconnect 
       the battery.  A new charge cycle will begin. 
 
   

E.  Refresh Charge

 

 
   In order to guarantee that a fully charged battery is  
   always ready for use, a “Refresh” feature has been 
   incorporated into the LTD Control.  If a battery is left 
   connected to the charger for 48 hours after a “Charge 
   Complete” has been reached, the LTD will start a 
   charge sequence.  The running time of this “Refresh” 
   charge will depend on the depth of self-discharge of  
   the battery. 
 
   

F.  Back-up  Timer Shutdown

 

 
   A back-up timer will shut down the charger and all 
   4 LEDs will flash then the “Charge Complete” LED 
   will flash if the battery  on charge does not reach 
   the 80% voltage during the first 13 hours of charging. 
 
   Likewise, if the LTD Control is set to terminate via 
   the dV/dT methodology (DIP switch S1-7 off) and the 
   charger does not reach the termination point within 
   5 hours after reaching the 80% charged voltage, all 
   4 LEDs will flash then the “Charge Complete” LED  
   will flash.   
 
  

G.  Battery Disconnect Shutdown

 

 
   If the battery is disconnected from the charger during 
   a charge cycle, the charger will be shut down.  All 
   LEDs will be off. 
 
   

H.  AC Power Failure

 

 
   During an AC power failure, the LTD Control stores 
   key information about the charge cycle.  The  
   information is retained by powering some of the 
   control’s key components with a battery derived 
   power supply.  This causes the control to resume the 
   charge where it left off when the AC power is 
   returned, unaffecting timers and equalize requests. 

Summary of Contents for 193111-038

Page 1: ...this manual before installing operating or servicing this product DO NOT DESTROY IMPORTANT SAVE THIS SAFETY AND INSTRUCTION MANUAL IMMEDIATELY REPLACE WHEN WORN OR LOST AMETEK PRESTOLITE POWER TROY OH...

Page 2: ...t grounding means is not defeated 9 POWER CORD AND CHARGING CABLES PROTECTION Power supply and charging cables should be routed to prevent them from being walked on pinched by other equipment or drive...

Page 3: ...SET UP DESCRIPTION 3 A DIP SWITCH SELECTION 3 1 B DESCRIPTION 3 1 LOCATION DIAGRAM 4 INSTALLATION 5 A LOCATION 5 1 B SAFETY 5 1 C GROUNDING 5 1 D ELECTRICAL INPUT REQUIREMENTS 5 1 E AC INPUT VOLTAGE...

Page 4: ...193111 038 TABLE OF CONTENTS April 3 2000 BATTERY CHARGING QUESTIONS AND ANSWERS 10 PARTS LIST 11 DIAGRAMS WARRANTY...

Page 5: ...equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect single phase equipment to only two wires of the 3 phase line DO NOT CONNECT the equipment ground...

Page 6: ...charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical And First Aid Treatment First aid facilities and a qualifie...

Page 7: ...ed in a box such as this CAUTION refers to possible equipment damage Cautions will be shown in bold type NOTE offers helpful information concerning certain operating procedures Notes will be shown in...

Page 8: ...r and control the charging process The up to date status of the charge cycle can be easily monitored by watching the status of the four LED s charge in progress 80 charged charge complete and equalize...

Page 9: ...4 1 April 3 2000 193111 038 LOCATION DIAGRAM...

Page 10: ...ont or rear of the charger The charger is provided with the proper AC cord and plug Connect the AC input plug to an appropriate receptacle that is properly grounded and protected for 15 amperes by a b...

Page 11: ...larity of the charging cables on the charger are color coded The red cable is positive and the black cable is negative If connectors must be attached to charging cables follow instructions supplied wi...

Page 12: ...ies CAUTION The charging of a battery with the incorrect number of cells or an ampere hour capacity outside the range stated on the charger data plate will result in severe over or under charging of t...

Page 13: ...result Batteries produce explosive gases Keep sparks flame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries D Manual Stop 1 To turn the ch...

Page 14: ...tion be used for batteries that are cycled on a regular schedule but for batteries that are seldom recharged and are commonly discharged below 100 J On Board Utility Option The LTD Charger 194429 Cont...

Page 15: ...s necessary to keep the charger clean dry and well ventilated At least every year or more often if necessary wipe and blow out all dirt from charger s interior components with clean dry air of not ov...

Page 16: ...the charger Refer all service needs to an authorized LTD Service Center To avoid delays have the charger specification no model no and serial no available before contacting a Service Center For the c...

Page 17: ...replaced by a qualified service person Defective charger control Have charger control replaced by an authorized service person Charger turns ON Charge In Progress LED illuminates but ammeter indicate...

Page 18: ...s less than no cells stated on charger data plate e g A 6 cell battery has been connected to a 12 cell charger Connect battery to properly sized charger Charger set for wrong AC input service 208 240...

Page 19: ...ttery ampere hour capacity is greater than Amp Hours range stated on charger data plate Charge battery only with a properly matched charger Charger set for wrong AC input service 208 240 or 220 380 vo...

Page 20: ...ken a good step in insuring battery life with the purchase of this charger An excellent second step is to have a quality fuel gauge installed on the vehicle and use it And finally maintain the battery...

Page 21: ...11 1 April 3 2000 193111 038 PARTS LIST PARTS LIST LTD BATTERY CHARGER...

Page 22: ...G LABEL 1 406434 8 RECTIFIER AY 1 193899 1 9 INSULATOR 3 404033 10 DC OUTPUT FUSE 1 409023 3 409023 4 409023 3 409023 3 409023 4 409023 4 409023 3 409023 3 409023 4 409023 3 11 BASE REAR PANEL 1 19451...

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Page 26: ...other persons and therefore there shall be no third party beneficiary to this warranty 3 LIMITATION OF REMEDY The existence of claimed defects in any Product covered by this warranty is subject to aut...

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