AMETEK/PRESTOLITE POWER 193111-038 Owner'S Manual Download Page 19

 

193111-038

 

 

TROUBLESHOOTING  

April 3, 2000                                                                                                                                                                     9-3 

Battery gases or “boils” vigorously while charging.

 

 
                Battery ampere-hour capacity is less than Amp. Hours range stated on charger data plate. 
 

                      Charge battery only with a properly matched charger. 
 

                Charger set for wrong AC input service – 208/240 or 220/380 volts input models only – see AC input  
                volts information on charger data plate. 
 
                      

Reconnect as described in the INSTALLATION chapter of this manual. 

 

                Battery is defective. 
 

                      Have battery serviced by a qualified service person. 
 

AMBER 80% LED never illuminates during charge cycle and charger always runs for 13 
hours.

 

 
                 Wrong DIP switch is selected. 
 

                      Check DIP switches. 

 

           
                Battery ampere-hour capacity is greater than Amp. Hours range stated on charger data plate. 
 

                      Charge battery only with a properly matched charger. 
 

                Charger set for wrong AC input service – 208/240 or 220/380 volts input models only – see AC input  
                volts information on charger data plate. 
 
                      

Reconnect as described in the INSTALLATION chapter of this manual. 

 

                Battery is defective. 
 

                      Have battery serviced by a qualified service person. 
 

Battery fails to deliver expected performance or running time in vehicle.

 

 
                 Battery was put into vehicle before charge cycle was complete. 
 

                      Do 

not

 make a practice of using the battery before the charge cycle is complete.

 

 
                Battery ampere-hour capacity is greater than Amp. Hours range stated on charger data plate. 
 

                      Charge battery only with a properly matched charger. 
 

                Battery is defective. 
 

                      Have battery serviced by a qualified service person. 
               

 

Summary of Contents for 193111-038

Page 1: ...this manual before installing operating or servicing this product DO NOT DESTROY IMPORTANT SAVE THIS SAFETY AND INSTRUCTION MANUAL IMMEDIATELY REPLACE WHEN WORN OR LOST AMETEK PRESTOLITE POWER TROY OH...

Page 2: ...t grounding means is not defeated 9 POWER CORD AND CHARGING CABLES PROTECTION Power supply and charging cables should be routed to prevent them from being walked on pinched by other equipment or drive...

Page 3: ...SET UP DESCRIPTION 3 A DIP SWITCH SELECTION 3 1 B DESCRIPTION 3 1 LOCATION DIAGRAM 4 INSTALLATION 5 A LOCATION 5 1 B SAFETY 5 1 C GROUNDING 5 1 D ELECTRICAL INPUT REQUIREMENTS 5 1 E AC INPUT VOLTAGE...

Page 4: ...193111 038 TABLE OF CONTENTS April 3 2000 BATTERY CHARGING QUESTIONS AND ANSWERS 10 PARTS LIST 11 DIAGRAMS WARRANTY...

Page 5: ...equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect single phase equipment to only two wires of the 3 phase line DO NOT CONNECT the equipment ground...

Page 6: ...charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical And First Aid Treatment First aid facilities and a qualifie...

Page 7: ...ed in a box such as this CAUTION refers to possible equipment damage Cautions will be shown in bold type NOTE offers helpful information concerning certain operating procedures Notes will be shown in...

Page 8: ...r and control the charging process The up to date status of the charge cycle can be easily monitored by watching the status of the four LED s charge in progress 80 charged charge complete and equalize...

Page 9: ...4 1 April 3 2000 193111 038 LOCATION DIAGRAM...

Page 10: ...ont or rear of the charger The charger is provided with the proper AC cord and plug Connect the AC input plug to an appropriate receptacle that is properly grounded and protected for 15 amperes by a b...

Page 11: ...larity of the charging cables on the charger are color coded The red cable is positive and the black cable is negative If connectors must be attached to charging cables follow instructions supplied wi...

Page 12: ...ies CAUTION The charging of a battery with the incorrect number of cells or an ampere hour capacity outside the range stated on the charger data plate will result in severe over or under charging of t...

Page 13: ...result Batteries produce explosive gases Keep sparks flame and cigarettes away Ventilate when charging in an enclosed area Always shield eyes when working near batteries D Manual Stop 1 To turn the ch...

Page 14: ...tion be used for batteries that are cycled on a regular schedule but for batteries that are seldom recharged and are commonly discharged below 100 J On Board Utility Option The LTD Charger 194429 Cont...

Page 15: ...s necessary to keep the charger clean dry and well ventilated At least every year or more often if necessary wipe and blow out all dirt from charger s interior components with clean dry air of not ov...

Page 16: ...the charger Refer all service needs to an authorized LTD Service Center To avoid delays have the charger specification no model no and serial no available before contacting a Service Center For the c...

Page 17: ...replaced by a qualified service person Defective charger control Have charger control replaced by an authorized service person Charger turns ON Charge In Progress LED illuminates but ammeter indicate...

Page 18: ...s less than no cells stated on charger data plate e g A 6 cell battery has been connected to a 12 cell charger Connect battery to properly sized charger Charger set for wrong AC input service 208 240...

Page 19: ...ttery ampere hour capacity is greater than Amp Hours range stated on charger data plate Charge battery only with a properly matched charger Charger set for wrong AC input service 208 240 or 220 380 vo...

Page 20: ...ken a good step in insuring battery life with the purchase of this charger An excellent second step is to have a quality fuel gauge installed on the vehicle and use it And finally maintain the battery...

Page 21: ...11 1 April 3 2000 193111 038 PARTS LIST PARTS LIST LTD BATTERY CHARGER...

Page 22: ...G LABEL 1 406434 8 RECTIFIER AY 1 193899 1 9 INSULATOR 3 404033 10 DC OUTPUT FUSE 1 409023 3 409023 4 409023 3 409023 3 409023 4 409023 4 409023 3 409023 3 409023 4 409023 3 11 BASE REAR PANEL 1 19451...

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Page 26: ...other persons and therefore there shall be no third party beneficiary to this warranty 3 LIMITATION OF REMEDY The existence of claimed defects in any Product covered by this warranty is subject to aut...

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