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7151 OWNERS MANUAL / ILLUSTRATED PARTS LIST                                                             15516R1

Never operate this vehicle when the seat is not securely locked into position.  Serious injury or death 
could occur due to loss of control.  Always make seat adjustments with the vehicle fully stopped and 
the engine shut off.

Operating this kart without your seat belt could cause you to be thrown from the kart, causing serious 
injury or death.

Failure to properly tie down loose items and exceeding the maximum rating of the cargo rack may 
cause serious injury or death.

Do not operate the vehicle without ensuring that the steering adjustment knob is securely tightened.  
Serious injury or death could occur due to loss of control or rollover.

Damage to the fun kart will occur if the unit is shifted into a different gear while the kart is still in 
motion.  ALWAYS bring the vehicle to a complete stop before selecting a different gear.

WARNING

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WARNING

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WARNING

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WARNING

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CAUTION

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H.  Occupant Restraints

This kart is equipped with 3 point retracting seat belts.  Insert the metal tongue into the buckle until it is securely attached.  Final adjustments should be 

made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack.

K.  Steering Adjustment 

(see fig. K1)

This kart is equipped with an adjustable tilt steering feature. To adjust, loosen the adjusting 

knob (A) until the steering column can move up and down. Select the appropriate setting 

and re-tighten the adjusting knob.

I.  Rear Cargo Rack

This kart is equipped with a rear cargo rack.  The rack should be used for transporting small items, however, all items MUST be securely tied down with 

adequate straps or cords.  Additionally, never exceed the rated load of 25lbs.

J.  Gear Selection

This kart is equipped with a Drive / Neutral / Reverse transmission.  To shift gears, bring the kart to a complete stop and let the engine RPM drop to the 

idle level.  Move the shift lever to the desired gear and gently depress the throttle pedal.

operation

SECTION 2

3

G. Seat Adjustment

The unit is equipped with an adjustable driver’s seat.  To adjust, lift the lever just in front of the seat bottom and move the seat either forward or 

backward.  Release the lever at the desired seat location, ensuring that it snaps back into place to lock the seat in position.

fig. K1

Summary of Contents for 7151

Page 1: ...USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS STREETS HIGHWAYS AND THOROUGHFARES THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ...

Page 2: ...ited States Environmental Protection Agency for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Geason Powersports dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency Any part or parts replaced under this war...

Page 3: ...the vehicle left ASW improper maintenance improper use of the vehicle including but not limited to racing jumping stunt driving or any other uses prohibited by the Operator s Manual Additionally this warranty does not cover component failure or damage to vehicles which are leased or rented or vehicles which are used at a concession track Specific Exclusions This limited warranty does not apply to ...

Page 4: ...ns 7 SECTION 4 MAINTENANCE Wheel Replacement 8 Front Wheel Alignment 8 Optional Speed Reducer installation 8 Specifications and Electrical Schematic 9 SECTION 5 ILLUSTRATED PARTS LIST Cylinder Head Assembly 10 Cylinder 11 Engine Crankcase 12 Transmission 13 CVT Cover 14 Outer Crankcase Assembly 15 Piston Crank Connecting Rod 16 Camshaft Assembly 17 Oil Pump Assembly 18 Driven Pulley Clutch 19 Engi...

Page 5: ...the vehicle or go to www amsportworks com Emissions Warranty For a detailed description of the emissions warranty for your vehicle refer to the Emissions Warranty section of the Owners Manual Parts Guide as supplied with the vehicle or go to www amsportworks com Cell Phone Use The use of Mobile Communications Equipment has become increasingly important and prevalent in both personal and business a...

Page 6: ...s unit is equipped with a keyed ignition switch To start the unit ensure both Engine Stop Switches are in the RUN position NOTE Your Fun Kart is equipped with 2 engine stop switches one located on the dash and one located on the swing arm BOTH switches must be in the RUN position for the engine to start Place the unit in the NEUTRAL gear Fasten seatbelt and place one foot on the brake pedal Pump t...

Page 7: ...ckle until it is securely attached Final adjustments should be made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack K Steering Adjustment see fig K1 This kart is equipped with an adjustable tilt steering feature To adjust loosen the adjusting knob A until the steering column can move up and down Select the appropriate setting and re tighten t...

Page 8: ...plying pressure to the brake pedal and latching the locking lever over the latch pin operation SECTION 2 Rear View Mirror Cargo Rack Fuel Tank Fuel Valve Air Filter Speedometer Manual Choke Shifter Steering Wheel KART FEATURES AND LOCATIONS 4 fig L1 NEVER use E 15 or E 85 fuel or blends with Ethanol content in excess of 10 Ethanol blends in excess of 10 will cause damage to the engine and void man...

Page 9: ...The oil should be emptied into suitable container for recycling c Remove and clean the oil screen d With the oil completely drained replace the drain plug and tighten securely e Place the kart back onto a flat surface to level the engine and Re fill the crankcase with 30oz of SAE 10W40 motor oil f Check the oil level using the dipstick attached to the oil plug cap Be sure to check the oil level be...

Page 10: ... to the Service Manual available on our website at www amsportworks com for purchase from your Dealer or by calling ASW s customer service E Cleaning Instructions Keep your kart clean by using a clean rag and a mild detergent and water solution Wipe off all dirt and oil from around the controls Wipe off any spilled fuel and oil Keep the engine clean and clear of foreign objects especially those ar...

Page 11: ...d Shift the lever to the R position and check the control disc to ensure that it has rotated full towards the rear of the kart e Loosen adjustment nuts 3 and 4 pulling the cable housing to draw the 2 control cable tight f Re tighten nuts 3 and 4 when the cable is properly tensioned J Storage Instruction If you plan to store and not operate your kart for a period in excess of 30 days or at the end ...

Page 12: ...eater than Dimension B To make adjustments a Loosen the lock nuts on both sides of Front Tie Rods b Ensure the steering wheel is centered and adjust Dimension B by equally rotating the tie rods in or out with a 12mm wrench c After adjusting to the desired length tighten the lock nut against the rod end d Recheck the dimensions for proper alignment D Optional Speed Reduction Installation see fig D1...

Page 13: ...ive CVT Automatic with Reverse CHAIN SIZE 50 5 8 Pitch TIRES WHEELS Front 17 x 7 8 15 p s i Rear 18 x 9 5 8 15 p s i ADVANCED GEOMETRY SUSPENSION Front Double A Arm with Adjustable Coil Over Damped Shocks Rear Swing Arm with Adjustable Coil Over Damped Shocks STEERING Type Rack and Pinion FRAME Type Heavy Gauge Jig Welded 1 25 Main Frame Rear Axle 1 25 Hardened Alloy Steel Finish Baked Powder Coat...

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