Amazone Certos 4001-2TX Operating Manual Download Page 7

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Table of Contents

Certos BAG0111.10 04.18

12.3

Maintenance plan - overview ................................................................................................. 90

12.4

Axle (running gear / support wheel) and brake ...................................................................... 92

12.4.1

Inspection instructions for the dual-circuit service brake system ........................................... 97

12.4.2

Hydraulic brakes .................................................................................................................... 98

12.4.3

Axle bolts ................................................................................................................................ 98

12.5

Checking the roller ................................................................................................................. 98

12.6

Check the coupling device ..................................................................................................... 99

12.7

Parking brake ....................................................................................................................... 100

12.8

Tyres / wheels ...................................................................................................................... 101

12.8.1

Tyre air pressure .................................................................................................................. 101

12.8.2

Fitting tyres (workshop work) ............................................................................................... 102

12.9

Replacing discs (workshop work) ........................................................................................ 102

12.10

Hydraulic system (workshop work) ...................................................................................... 103

12.10.1

Labelling hydraulic hose lines .............................................................................................. 104

12.10.2

Maintenance intervals .......................................................................................................... 104

12.10.3

Inspection criteria for hydraulic hose lines ........................................................................... 104

12.10.4

Installation and removal of hydraulic hose lines .................................................................. 105

12.11

Upper- / Lower link pins ....................................................................................................... 105

12.12

Hydraulic circuit diagram ...................................................................................................... 106

12.13

Screw tightening torques ..................................................................................................... 109

Summary of Contents for Certos 4001-2TX

Page 1: ...X Certos 5001 2TX Certos 6001 2TX Certos 7001 2TX Disc Cultivator MG5278 BAG0111 10 04 18 Printed in Germany Read and observe this operating manual before using the machine for the first time Keep it...

Page 2: ...erson con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go in...

Page 3: ...GmbH Co KG Postfach 51 D 49202 Phone E mail Hasbergen 49 0 5405 50 1 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Please s...

Page 4: ...the safety instructions before putting the machine into operation Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the...

Page 5: ...Safety conscious working 22 2 16 Safety information for users 23 2 16 1 General safety and accident prevention information 23 2 16 2 Hydraulic system 26 2 16 3 Electrical system 27 2 16 4 Coupled mac...

Page 6: ...tractor axle loads and load capacities as well as the minimum ballast 61 6 1 2 Requirements for tractor operation with attached machines 65 6 1 3 Machines without their own brake system 68 6 2 Securin...

Page 7: ...g device 99 12 7 Parking brake 100 12 8 Tyres wheels 101 12 8 1 Tyre air pressure 101 12 8 2 Fitting tyres workshop work 102 12 9 Replacing discs workshop work 102 12 10 Hydraulic system workshop work...

Page 8: ...ified in the operating manual are always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered in stru...

Page 9: ...the machine in a legible state To replace damaged warning pictograms Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the basic...

Page 10: ...hall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or m...

Page 11: ...diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result...

Page 12: ...larly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and prot...

Page 13: ...ose who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective e...

Page 14: ...nt work Regularly check that bolted connections are firmly secured and tight en if necessary When the maintenance work is completed check the function of the safety devices 2 10 Constructive changes Y...

Page 15: ...d spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE accepts no liability for da...

Page 16: ...16 Certos BAG0111 10 04 18 2 13 Warning pictograms and other signs on the machine 2 13 1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning p...

Page 17: ...10 04 18 17 Certos 4001 5001 2TX Always keep all the warning pictograms of the machine clean and in a legible state Replace illegible warning pictograms You can obtain the warning pictograms from you...

Page 18: ...gram showing how to avoid the danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the warning...

Page 19: ...l other persons also keep a sufficient safety distance from the danger area of the machine as long as the tractor engine is running MD 082 Danger of falling from treads and platforms when riding on th...

Page 20: ...220 up to 380 kV 1 m 2 m 3 m 4 m MD 095 Read and understand the operating manual safe ty information before starting up the machine MD 096 Risk of hydraulic fluid escaping under pres sure from leaking...

Page 21: ...al start up and rolling before any intervention in the machine Depending on the type of intervention read and understand the information in the rele vant sections of this operating manual MD 114 This...

Page 22: ...onobservance of the safety information Can pose both a danger to people and also to the environment and machine Can lead to the loss of all warranty claims Seen individually non compliance with the sa...

Page 23: ...nd transport the machine with a tractor which has been designed for this task and fulfils the power requirements When connecting machines to the tractor three point hydraulic system the attachment cat...

Page 24: ...e machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment has be...

Page 25: ...rescribed brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and...

Page 26: ...ake out the ignition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE orig...

Page 27: ...o peo ple if the following safety information is not followed In the case of retrofitting of electrical units and or compo nents on the machine with a connection to the on board power supply the user...

Page 28: ...d when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine lock the hose couplings on the tractor Hang the hose couplings of the machin...

Page 29: ...as the remedy of function faults should principally be conducted with the drive is switched off the tractor engine is at a standstill the ignition key has been removed the connector to the machine ha...

Page 30: ...ractor for loading and unloading as long as the tractor fulfils the power re quirements Pneumatic braking system Only move off with the machine connected when the pressure gauge on the tractor shows 5...

Page 31: ...to understand the machine better The machine is composed of the following main components Hydraulically foldable frame Two row concave disc arrangement Trailing roller Swivelling running gear 4 1 Ove...

Page 32: ...Product description 32 Certos BAG0111 10 04 18 1 Stand...

Page 33: ...ion equipment Protective cover for the discs for road transport Automatic locking mechanism secures against the machine folding out unintentionally Stop tap for securing the drawbar in transport posit...

Page 34: ...Supply line with coupling head red 4 4 Transportation equipment 1 Rear lights brake lights turn indicators 2 Warning signs square 3 Red reflectors triangular 4 Reflectors yellow 5 Licence plate holder...

Page 35: ...e parts Other uses to those specified above are forbidden and shall be con sidered as improper For any damage resulting from improper use the operator bears the sole responsibility AMAZONEN WERKE assu...

Page 36: ...e in the machine danger area The following danger areas exist Between the tractor and machine especially when coupling and uncoupling Near moving parts When the machine is in motion Within the pivot r...

Page 37: ...load 2000 2000 2300 2500 Permissible axle load 7600 7700 8200 8500 Total length 8140 mm 8140 mm 8140 mm 8140 mm Total weight 5540 mm 4800 mm 6400 mm 7400 mm Actual drawbar load 1350 1400 1660 1700 Act...

Page 38: ...kg 480 kg 560 kg 640 kg SW600 480 kg 560 kg 680 kg 760 kg Tooth packer roller PW 700 kg 840 kg 1020 kg 1160 kg Tandem roller TW 700 kg 820 kg 960 kg 1120 kg Wedge ring roller KW580 680 kg 840 kg 980...

Page 39: ...east 15 l min at 150 bar Machine hydraulic fluid HLP68 DIN 51524 The implement hydraulic fluid is suitable for the combined hy draulic circuits of all standard tractor brands Control units See page 41...

Page 40: ...disc cultivator is suitable for shallow stubble cultivation directly after threshing seed bed preparation in spring for maize or sugar beet incorporation of liquid manure The two row disc arrangement...

Page 41: ...nction The tractor control unit must be used in different types of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is execut...

Page 42: ...cal oils Observe the maximum permissible hydraulic fluid pressure of 210 bars Only couple clean hydraulic connectors Plug the hydraulic plug s into the hydraulic sockets until you can feel the hydraul...

Page 43: ...d air tank when the supply line red is connected to the tractor For this reason the machine must be connected to the lower links of the tractor and the tractor s hand brake must be applied before the...

Page 44: ...of the brake line yellow first fol lowed by the hose coupling of the supply line red The operating brake of the machine moves out of the brake position immediately the red hose coupling has been coup...

Page 45: ...been uncoupled Always keep to this order as otherwise the operating brake system will trip and may set the unbraked machine moving When the machine is uncoupled or pulled away from the trailer air is...

Page 46: ...couplings 1 Remove the protective caps 2 Clean the hydraulic plug and socket if nec essary 3 Couple the machine s hydraulic socket with the tractor s hydraulic plug 4 Manually tighten the hydraulic s...

Page 47: ...rake connected Pressure accumulator of the emergency brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emergen cy bra...

Page 48: ...s tension is no longer sufficient Ensure that the bowden cable is not lying or rubbing against other vehicle parts When the parking brake is off the bowden cable must be slightly slack 5 6 Two row di...

Page 49: ...n be adjusted 1 Deflector guide 2 Side disc Certos 7001 Some of the side elements can be folded This ensures compliance with the maxi mum authorised transport height of 4 m Additional deflector guide...

Page 50: ...tom group of holes Provides very good crumbling Cage roller SW520 SW600 The cage roller can be used where lighter reconsolidation of the soil is required Disposes of a very good self propulsion Wedge...

Page 51: ...ption Raising the knife holder with increased organic matter content reduces the risk of blocking Very well suited for medium and heavy soils Unsuitable for stony soils Disc roller DW600 Very well sui...

Page 52: ...ting and can swing freely to the rear 2 Position of the positioning pin to lock the exact following harrow during road transport 3 Install the road safety bar for road transport 4 Depending on the har...

Page 53: ...53 Harrow system 12 250 Hi For rollers DUW580 Spring blade system 142 For rollers WW580 5 11 Running gear Running gear in transport position headlands position lowered The running gear is completely s...

Page 54: ...Lower the implement at the front into working position lift imple ment into headlands position Hydraulic float position as working position Relieving of hydraulic lines for decoupling Lower and lift d...

Page 55: ...operation Only use the vibration compensation in these special cases because the vibration compensa tion has a negative effect on the driving comfort I Switch on the swing compensation if the machine...

Page 56: ...tronger contact with the soil and aligns the implement behind the tractor To do so actuate the red tractor control unit 5 15 Jack 1 Handle 2 Locking pin During operation or transport Jack fixed in rai...

Page 57: ...on Certos BAG0111 10 04 18 57 5 16 Supporting wheels option The support wheels reduce swinging around the longitudinal axis during operation Support wheel single Support wheel double only for Certos 6...

Page 58: ...be correctly fixed to a suitable position on the tractor before transporting 5 18 Hectare counter optional The hectare counter is a mechanical counter on the support wheel for determination of the wo...

Page 59: ...e seeding of fine seeds and catch crops during soil cultivation 1 Blower fan with hydraulic drive for connecting a double acting tractor control unit 2 Foldable ascent 3 Automatic locking of the folda...

Page 60: ...ble for the task Tractor and machine must satisfy the national road traffic regula tions Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the nationa...

Page 61: ...t 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total...

Page 62: ...1 a2 See technical data of tractor and front ma chine mounting or front ballast or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor o...

Page 63: ...rating manual in the table Section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual total...

Page 64: ...fficient steering and braking capacity of the tractor It is forbidden to couple the machine to the tractor used as the basis for calculation if One of the actual calculated values is greater than the...

Page 65: ...he tractor possess sufficient permissible support capability for the drawbar load actually present that the axle loads and weights of the tractor altered by the drawbar load are within the approved li...

Page 66: ...47 Ball coupling 80 mm ISO 24347 Lower hitch Towing hooks hitch hooks ISO 6489 19 Drawbar eye Centre bore 50 mm Eyelet 30 mm ISO 5692 1 Swivel drawbar eye compatible only with form Y hole 50 mm ISO 56...

Page 67: ...vice of the implement Drawbar of the implement Coupling device of the tractor The actual DC value calculated for the combination must be less than or equal to the DC values specified The permissible D...

Page 68: ...3 Machines without their own brake system WARNING Risk of contusions cuts dragging catching or knocks from insufficient tractor brake power The tractor must achieve the brake delay specified by the t...

Page 69: ...running with a connected PTO shaft hydraulic system if the ignition key is in the tractor and the tractor engine can be started unintentionally with the PTO shaft hydraulic sys tem connected if the t...

Page 70: ...n coupling and uncoupling the machine Actuate the operator controls for the tractor s three point hydraulic system Only from the intended workstation alongside the tractor Only when you are outside th...

Page 71: ...per way When coupling the machine to the tractor s three point hy draulic system ensure that the attachment categories of the tractor and the machine are the same WARNING Risk of power supply failure...

Page 72: ...ment to the tractor 3 1 Drive the tractor up to the implement in such a manner that a free space approx 25 cm remains between tractor and implement 3 2 Secure the tractor against unintentional startin...

Page 73: ...ce can be coupled 4 Place the control valve on the drawbar in the posi tion 5 Open the stop tap on the drawbar Position 1 6 Actuate the tractor control unit yellow Lower drawbar 7 Couple the coupling...

Page 74: ...and depressurise the hydraulic hose lines 3 8 Uncouple the supply lines Uncouple the implement with ball bracket 1 Safeguard tractor and implement against rolling off unintention ally See page 65 2 Lo...

Page 75: ...olling before making adjustments to the machine See page 65 8 1 Working depth The working depth is hydraulically adjusted using the tractor control unit green on the roller and the support wheels The...

Page 76: ...he working depth set in mm 8 3 Working depth of the side elements The adjustment is performed on the raised side elements using the 2 slots on the left and right sides of the implement 1 Secure the tr...

Page 77: ...the scraper 3 Adjust the scraper in the slot 4 Tighten the bolt again Wedge ring roller Do not adjust the distance between scraper and spacer ring to less than 10 mm to avoid excessive wear Tooth pack...

Page 78: ...t the lower link pins are firmly fixed with the lynch pin against unintentional release WARNING Risk of contusions cutting catching drawing in and knocks when making interventions in the machine throu...

Page 79: ...ks pose serious injuries or death Observe the permissible axle and drawbar loads of the tractor WARNING Risk of falling from the machine if riding against regulations It is forbidden to ride on the ma...

Page 80: ...er the tractor with the attached machine In so doing take your personal abilities into account as well as the road traffic visibility and weather conditions the driving characteris tics of the driver...

Page 81: ...l to unlock the safeguard that protects against undesired unfolding and simultaneously 5 actuate the tractor control unit blue unfold the implement 6 Certos 7001 2TX Put the side elements into working...

Page 82: ...dem roller Set the maximum working depth This ensures that the transport width of 3 m is not exceeded 5 Actuate the tractor control unit blue Fold in the implement 6 Actuate the tractor control unit y...

Page 83: ...ments on the right 1 Pull out the bolt 2 Both side elements can be folded into transport position can be unfolded into working position The transport position does not have to be specifically locked 3...

Page 84: ...en the machine is in working position 10 3 Headland WARNING Damage to the implement by turning on the roller Before turning lower the running gear and turn the implement on the running gear Before tur...

Page 85: ...ractor control unit so that the hydraulic cylinder is completely retracted 2 Actuate the green 2 tractor control unit so that the hydraulic cylin ders are completely extended 3 Continue actuating the...

Page 86: ...on Secure the tractor and machine against unintentional starting and unintentional rolling away before you perform any cleaning servicing or maintenance work on the machine See page 65 WARNING Risk of...

Page 87: ...gh pressure cleaner steam jet Always observe the following points when using a high pressure cleaner steam jet for cleaning Do not clean any electrical components Do not clean any chrome plated compon...

Page 88: ...se out of the bearings completely and replace it with new grease Lubricants For lubrication work use a lithium saponified multipurpose grease with EP additives Company Lubricant name ARAL Aralub HL2 F...

Page 89: ...Cleaning maintenance and repairs Certos BAG0111 10 04 18 89...

Page 90: ...tion for defects Inspect for leaks 103 X Axle Check the axle bolts 98 On a daily basis Component Servicing work see page Workshop work Whole implement Visual inspection before opera tion Brake system...

Page 91: ...00 operating hours Component Servicing work See page Workshop work Axle running gear sup port wheel Retighten the bolts on the hub cap X Check adjust the play on the hub bearing 94 X Every year 1000 o...

Page 92: ...specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always carry out a braking test after any adjusting or repair work on the bra...

Page 93: ...brake drum must be removed Checking the play on wheel hub bearings 1 To check the play on wheel hub bearings raise the axle until the wheels turn freely 2 Release the brake 3 Place a lever between the...

Page 94: ...inst unintended movement Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres sure direction If the free travel of the long stroke diaphragm cylinder pressure rod is max 35 mm...

Page 95: ...ith BPW ECO_Li91 special high melting point grease Draining the air reservoir 1 Run the tractor engine approx 3 mins until the compressed air tank has filled 2 Switch off the tractor engine apply the...

Page 96: ...emove the bolts 1 2 Unscrew the bolts 2 by a few turns 3 Lift the plate 3 over the rubber seal 4 and turn to the side The unit is under spring tension 4 Remove the rubber seal 5 Clean and grease the s...

Page 97: ...re than 0 15 bar after 10 minutes 6 Seal any leaking areas or replace leaking valves 2 Check pressure in the air reservoir 1 Connect a pressure gauge to the test connection on the air res ervoir Set v...

Page 98: ...which the system has been opened bleed the brake system because air may have entered the pressure hoses 1 Slightly loosen the vent valve 2 Actuate the tractor brake 3 Close the vent valve as soon as...

Page 99: ...sion Fixing bolts Number Tightening torque Lower link trav erse Cat 3 34 5 mm Cat 4 48 0 mm Cat 5 56 0 mm M20 8 8 8 410 Nm Ball coupling K80 LI009 82 mm M16 10 9 8 300 Nm K80 LI040 82 mm M20 10 9 8 56...

Page 100: ...uired to firmly apply the parking brake if you have just fitted new brake pads Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack However the brake cable...

Page 101: ...ried out by specialists using suitable fitting tools Tyre fitting requires sufficient skills and proper fitting tools Use the jack only at the jacking points indicated 12 8 1 Tyre air pressure The req...

Page 102: ...rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the valves with valve caps which have a gasket insert 12 9 Replacing...

Page 103: ...e and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line checked...

Page 104: ...llowing inspection criteria Replace hydraulic hose lines on determining any of the follow ing during the inspection Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness...

Page 105: ...ure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must...

Page 106: ...106 Certos BAG0111 10 04 18 12 12 Hydraulic circuit diagram Certos 4001 5001 2TX...

Page 107: ...Cleaning maintenance and repairs Certos BAG0111 10 04 18 107 Certos 6001 7001 2TX...

Page 108: ...108 Certos BAG0111 10 04 18 Crushboard Certos 4001 5001 2TX Crushboard Certos 6001 7001 2TX...

Page 109: ...5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1...

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Amazone Certos 4001-2TX, Operating Manual

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