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46

HI

G

VO

LT

AG

E!

D

is

conne

ct

 A

LL

 pow

er

 be

for

se

rvi

ci

ng 

or

 ins

ta

lli

ng 

thi

uni

t. 

M

ul

tipl

e

pow

er

 sour

ce

m

ay 

be

 pr

es

ent

. Fa

ilur

to 

do 

so 

m

ay 

caus

pr

oper

ty

da

m

age,

 p

er

sona

l i

nj

ur

or

 de

at

h.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Wiring Diagram

GN

GND

RD

G

N

24

VA

C

11

5

VA

C

GND

G

R

D

0140F02620-A

BK

EAC

HUMIDIFIER

ID

NEUTRAL

WIRING TO UNIT

L

IN

TE

G

R

A

TE

D

 C

O

N

TR

O

L M

O

DU
LE

HOT SURFACE

GND

BLWR

NEUTRAL

WARNING:

GROUNDED.

OVERCURRENT PROTECTION DEVICE

MUST BE PROPERLY

SWITCH

NEUTRAL

ELECTRONIC

AIR

IGN

IND HI

DISCONNECT

FS

POLARIZED AND

NEUTRAL

LINE

NEUTRAL

JUNCTION BOX

BLWR

IND LO

N

INDOOR

AIR CLEANER

HUM

DOOR

NEUTRAL

IN

TE

G

R

A

TE

D

 C

O

N

TR

O

L M

O

DU
LE

TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH

115 VAC

HUM-OUT

IGNITER

CIRCULATOR

BEFORE SERVICING.

FLAME SENSOR

DISCONNECT POWER

LINE

GND

BR

W

H

G

Y

YL

O

R

PK

R

D

W

H

P

U

G

Y

LIMIT CONTROL

AUXILIARY

AUTO RESET

PK

WARNING:DISCONNECT

40

 V

A

TR

AN
S

FO

R

M

ER

N

NO

G

C

SWITCH

PRESSURE

LOW FIRE

SENSOR

FLAME

1 ROLL OUT SWITCH

SOME UNITS MAY HAVE

C

TO UNIT MUST BE

PU

R

D

AND GROUNDED.

1

JUNC
TIO

N

 B

O

X

W

H

3

BL

BR

W

H

NO

LIMIT CONTROL

AUTO RESET PRIMARY

WH

1

WH

L

RD

GY

BK

SWITCH ASSEMBLY

ID BLOWER TWO-STAGE PRESSURE

OR

SERVICING. WIRING

SWITCH

PRESSURE

HIGH FIRE

PK

RD

L

N

BK

C

DOOR OPEN)

(OPEN WHEN

DOOR SWITCH

COMPARTMENT

BLOWER

GND

1

BLOWER

CIRCULATOR

OR

Ø /60 HZ

DISCONNECT

(WHITE RODGERS)

GAS VALVE

TWO STAGE

OVERCURRENT

CONNECTOR

2 CIRCUIT

GND

WH

CHASSIS

GROUND

2

3

IGNITER

SURFACE

HOT

2

YL

PU

2

C

BLOWER

DRAFT

INDUCED

PM

BK

BLOWER COMPARTMENT

115 VAC/ 1

BK

ECM MTR

HARNESS

HI

O

R

POWER BEFORE

RD

BK

TO

POWER SUPPLY WITH

BURNER COMPARTMENT

PROTECTION DEVICE

PROPERLY POLARIZED

SWITCH (PRESS.)

FIELD SPLICE

FIELD GND

EQUIPMENT GND

       INTERNAL TO

PROT. DEVICE

INTEGRATED CONTROL

PLUG CONNECTION

SWITCH (TEMP.)

JUNCTION

LOW VOLTAGE (24V)

 OVERCURRENT

TERMINAL

IGNITER

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

NOTES:

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED

    WHEN SERVICING.

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE

MUST BE REPLACED IT MUST BE REPLACED WITH  WIRING MATERIAL 

HAVING A TEMPERATURE RATING OF AT LEAST 105  C. USE COPPER 

CONDUCTORS ONLY.

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. 

    AND LOCAL CODES.

5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, 

    DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY

    (NO THERMOSTAT INPUTS)

COLOR CODES:

PK PINK

BR BROWN

WH WHITE

BL BLUE

GY GRAY

RD RED

YL YELLOW

OR ORANGE

PU  PURPLE

GN GREEN

BK BLACK

1

2

3

4

5

6

7

8

9

10

11

12

READ CODES FROM LEFT TO RIGHT

EA

C

-H

XF

M

R

-H

C

IRC
-H

LIN

E-H

E2

0

E3

9

E2

E1

E1

5

E8

E5

E4

E3

E7

E6

E25

5

E26

W14

HUM-H K8

1

LE

FT

C

EN

TE

R

R

IG

H

T

SW3

3

1

3

1

3

SW1

R223

SW2

6

R226

TW

IN

D

EHU

M

24

V

 HU

M

E21

E34

E24

W2 W/W1 R

G

R

Y/Y1 Y2

R

D

BL

R

D

BR

BR

BK

BK

BK

W

H

W

H

W

H

W

H

R

D

PU

YL

G

Y

W

H

O

R

G

N

PU

PU

PU

PU

N

EU

T2

N

EU

T1

C

IRC
-N

EA

C

-N

HU
M

-N

XF

M

R

-N

LIN

E-N

C

NO

NO

C

GND

MICRO

TO

PS2 (9)

TR (7)

G

HI

C

TH (3)

24

V T

H

ER

M

O

ST

A

T C

O

NN
EC

TIO

N

S   

N

.E

.C

. C

LA

SS

 2

 W

IR

E

VALVE

GAS

W2

TRANSFORMER

HLI (8)

Y2

Y1

RLO (6)

O

MVL (10)

NO

W1

C

R

MANUAL RESET ROLLOUT LIMIT SWITCH

HIGH FIRE

PRESS. SWTICH.

C

LOW FIRE PRESS

SWITCH

MVH (4)

DEHUM

PS1(5)

AUTO RESET

PRIMARY LIMIT

24 VAC

NO

PM

MVC (11)

C

BLWR

AIR

INDOOR

CIRCULATOR

R

TO

MICRO

TO

TO

+VDC

40 VA

AUTO RESET AUX LIMIT

INTEGRATED CONTROL MODULE

R

D

YL

GY

HLO (1)

INTEGRATED CONTROL MODULE

Internal Faults or IRQ Loss

E

E

E

Lockout Due to Excessive Retries Recycle

E

E

0

Low Stage Pressure Switch Stuck Closed

E

E

1

Low Stage pressure Switch Open

E

E

2

Open High Limit Switch

E

E

3

Flame Detected When no Flame Should be

E

E

4

Open Fuse

E

E

5

Low Flame Signal

E

E

6

Ignitor Relay Fault

E

E

L

High Stage Pressure Switch Stuck Closed

E

E

8

High Stage Pressure Switch Open

E

E

9

Reversed Line Polarity or Grounding Error

E

E

A

Internal Gas Valve Error

E

E

b

External Gas Valve Error

E

E

C

Open Rollout Switch

E

1

1

ignitor Open

E

E

N

Inducer Relay Error

E

E

j

TWIN Error

E

E

H

GROUNDING ERROR

E

1

0

Seven Segment Display

Status

Seg#

Seg#

Seg#

5

2

1

4

3

RD

BK

OR

BL

YL

YL

BL

OR

BK

RD

T1
T2
T3
T4
T5
COM

RD

Summary of Contents for C9C96 Series

Page 1: ...NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual Thesefurnacescomplywithrequirements embodied in the American National Standard Na...

Page 2: ...pane Gas High Altitude Installations 11 Condensate Drain Lines Drain Trap 18 Electrical Connections 23 Gas Supply and Piping 26 Circulating Air Filters 29 Startup Procedure Adjustment 31 Airflow Table...

Page 3: ...manual Always install a furnace to operate within the furnace s intended temperature rise range with a duct system which has external static pressure within the allowable range as specified on the fu...

Page 4: ...and for a thorough investigation of each claim The distributor or manufacturer will not accept claims from dealers for transportation damage SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OF...

Page 5: ...os cuartos de servicio B10259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparat...

Page 6: ...capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated The total heat loss should be calculated by an approved method or in accordance with ASHRAE Guid...

Page 7: ...ace must face the same direction If the furnace is installed in a residential garage position the furnace so that the burners and ignition source are located not less than 18 inches 457 mm above the f...

Page 8: ...thin 12 inches of the bottom of the confined space In a typical construction the clearance between the door and door frame is usually ade quate to satisfy this ventilation requirement CARBON MONOXIDE...

Page 9: ...tilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz doivent tre remis dans leur tat initial AVERTISSEMENT Existing Furnace Removal NOTE When an existing furnac...

Page 10: ...oors and windows These changes have helped in reducing heating cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances Applian...

Page 11: ...bing Drain Trap and Lines In horizontal applications the condensate drain trap is secured to the furnace side panel suspending it below the furnace A minimum clearance of 5 5 below the furnace must be...

Page 12: ...utdoors as the vent pipe or flue pipe The pipe that supplies air for combustion to the furnace will be referred to as the intake pipe or combustion air pipe This furnace is dual certified and may be i...

Page 13: ...S ULC S636 WARNING Upon completion of the furnace installation carefully inspect the entire flue system both inside and outside of the furnace to assure it is properly sealed Leaks in the flue system...

Page 14: ...e Termination Forced Air Inlet Non Direct Vent Direct Vent Vent Flue Terminations Grade or Highest Anticipated Snow Level Vent Clearances Figure 7 VENT DRAIN RF000142 Coupling Figure 8 WARNING Edges o...

Page 15: ...35 30 25 20 15 10 5 NA 3 103 96 89 82 75 68 61 54 2 45 40 35 30 25 20 15 10 3 110 103 96 89 82 75 68 61 MEC96 CEC96 Direct Vent 2 Pipe and Non Direct Vent 1 Pipe 6 Maximum Allowable Length of Vent Flu...

Page 16: ...e 12 The RF000142 coupling Figure 8 can be secured directly to the furnace intake coupling if condensation is a concern If the RF000142 is used on the combustion air inlet it must be installed with th...

Page 17: ...tion Dual Pipe Figure 18 VENT FLUE TEE COMBUSTION AIR INTAKE DISTANCE BETWEEN COMBUSTION AIR INTAKE AND GRADE DISTANCE BETWEEN VENT AND GRADE Figure 19 Combustion Air Intake may also be snorkeled to o...

Page 18: ...ducts of combustion to the point where condensation takes place The condensate must be collected in the furnace drain trap and routed to an appropriate drain location in compliance with local and nati...

Page 19: ...THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING WARNING TO AVOID THE RISK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN TH...

Page 20: ...ection Insert hose 2 from outside the cabinet through the cabinet drain hole nearest the top Secure it to the barbed fitting in the elbow with a red clamp 6 For models DM96VE0303AN DM96VE0403AN and DM...

Page 21: ...the RF000142 Coupling Locate hose 2 factory installed Cut off and discard the 45 radius end 2 Install 90 radius end of hose 2 on RF000142 drain outlet and secure with a red clamp 3 Insert coupling in...

Page 22: ...to obtain the respective hoses needed for installation and install per the following directions 1 Remove the drain trap and factory installed drain tube assemblies 2 Remove two 1 plugs from right sid...

Page 23: ...ection of hose 4 to the 100 elbow and the PVC pipe and secure with red clamps 15 Connect the hoses to the trap inlets and secure with silver clamps drain trap outlet must point to the original bottom...

Page 24: ...configured for a left side electrical connection To make electrical connections through the opposite side of the furnace the junction box must be relocated to the left side prior to making electrical...

Page 25: ...ump or gas furnace A heat pump thermostat with three stages of heat is required to properly use a two stage furnace in conjunction with a heat pump Refer to the fossil fuel kit installation instructio...

Page 26: ...any time the draft inducer is powered See con nection diagram below Note This is a 24 volt circuit only the common connection must be on C terminal of the low voltage terminal strip where thermostat...

Page 27: ...ng from an appro priate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control l...

Page 28: ...long nipple is required For models with a hook shaped manifold a 2 long nipple is required Asemi rigid connector to the gas piping can be used outside the cabinet per local codes From the elbow the le...

Page 29: ...the return duct connected to the furnace NOTE Ductwork must never be attached to the back of the furnace For upflow installations requiring 1800 CFM or more use either two side returns or bottom retur...

Page 30: ...changer can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furnace is in operation W...

Page 31: ...d or other suitable method to prevent air leakage For optimal performance verify that all door gaskets are properly in place and replace as needed to prevent air leakage Drain Trap Priming The drain t...

Page 32: ...ed with the burners operating To measure and adjust the manifold pressure use the following procedure 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn off all e...

Page 33: ...f in step 1 Be certain that all appliances are functioning properly and that all pilot burners are operating Temperature Rise Temperature rise must be within the range specified on the unit rating pla...

Page 34: ...90 1251 1221 1186 F09 1468 1436 1393 1359 1323 1285 1248 1210 F01 1167 1124 1087 1040 995 954 916 869 F02 1317 1277 1240 1201 1161 1122 1081 1045 F03 733 669 606 543 482 424 372 300 F04 1217 1174 1130...

Page 35: ...028 983 943 F01 1167 43 1124 44 1087 46 1040 48 995 50 954 916 869 F03 733 N A 669 N A 606 N A 543 N A 482 N A 424 372 300 F04 1217 41 1174 42 1130 44 1086 46 1045 48 1003 962 925 F02 1317 54 1277 56...

Page 36: ...ESSURE INCHES WATER COLUMN M9C960303AN Y Y1 M9C960803BN Y Y1 M9C960804CN Y Y1 M9C961004CN M9C961005CN M9C961205DN Y Y1 Y Y1 Y Y1 HIGH STAGE COOLING AIFLOW 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 CFM CFM CFM C...

Page 37: ...1 1217 1181 1146 1112 1072 F06 901 851 801 746 690 638 587 543 F07 1112 1076 1032 992 949 905 858 819 F08 1290 1252 1215 1182 1143 1107 1071 1032 F09 1471 1440 1409 1377 1347 1314 1283 1247 F01 1289 1...

Page 38: ...916 868 F05 1321 54 1287 55 1251 57 1217 58 1181 60 1146 1112 1072 F01 1289 39 1234 40 1180 42 1122 44 1058 47 991 917 840 F03 1297 38 1246 40 1199 42 1142 44 1083 46 1020 949 872 F04 1194 42 1137 44...

Page 39: ...speed number every time Left Right switches are pressed Table below shows the available speeds for Low High heat mode 3 When the center switch is pressed the current displayed speed shall be selected...

Page 40: ...08 F09 TWO STAGE COOLING SPEED TABLE FOR 2 STAGE IFC Cooling Mode Low Stage Cooling Mode Sequence On a call for low stage cooling the Y Y1 or Y Y1 and G ther mostat contacts close signaling the furnac...

Page 41: ...t still exists the control will return to lockout Refer to the Troubleshooting Chart for aid in determining the cause Safety Circuit Description A number of safety circuits are employed to ensure safe...

Page 42: ...er of the same type and size TO ENSURE PROPER UNIT PERFORMANCE ADHERE TO THE FILTER SIZES GIVEN IN THE RECOMMENDED MINIMUM FILTER SIZE TABLE OR SPECIFICATION SHEET APPLICABLE TO YOUR MODEL CAUTION Fil...

Page 43: ...er Only Annually inspect the drain tubes drain trap and field sup plied drain line for proper condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as...

Page 44: ...Cool On Delay Delay Seconds Default set at 7 Secs Adjustments can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs in...

Page 45: ...with no furnace operation Inspect pressure switch hose repair replace if necessary Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Circulator blower runs continuo...

Page 46: ...AT AT 0 7 AMPS 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATE...

Page 47: ...ize no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipmen...

Page 48: ...lta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG Natural Ga...

Page 49: ...49 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 50: ...50 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 51: ...51 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 52: ...rchased to be directed to the feedback page GOODMAN BRAND AMANA BRAND GOODMAN BRAND AMANA BRAND PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the...

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