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32

Gas Supply Pressure Measurement
Gas Pressure Test

The line pressure supplied to the gas valve must be within 

the range specified below.  The supply pressure can be mea

-

sured at the gas valve inlet pressure tap or at a hose fitting 

installed in the gas piping drip leg. The supply pressure must 

be measured with the burners operating. To measure the gas 

supply pressure, use the following procedure.

1.  Turn OFF gas to furnace at the manual gas shutoff 

valve external to the furnace.

2.  Connect a calibrated water manometer (or appropriate 

gas pressure gauge) at either the gas valve inlet 

pressure tap or the gas piping drip leg. See White-

Rodgers 36J54 gas valve figure for location of inlet 

pressure tap.

NOTE:

 If measuring gas pressure at the drip leg, a field-

supplied hose barb fitting must be installed prior to making 

the hose connection. If using the inlet pressure tap on the 

White-Rodgers 36J54 gas valve, then use the 36G/J Valve 

Pressure Check Kit, Part No. 0151K00000S.

3.  Turn ON the gas supply and operate the furnace and 

all other gas consuming appliances on the same gas 

supply line.

4.  Measure furnace gas supply pressure with burners 

firing.  Supply  pressure  must  be  within  the  range 

specified in the 

Inlet Gas Supply Pressure

 table.

If supply pressure differs from table, make the necessary 

adjustments to pressure regulator, gas piping size, etc., and/

or consult with local gas utility.

5.  Turn OFF gas to furnace at the manual shutoff valve 

and  disconnect  manometer.  Reinstall  plug  before 

turning on gas to furnace.

6.  Turn OFF any unnecessary gas appliances stated in 

step 3.

Gas Manifold Pressure Measurement and 

Adjustment

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

GAS

 

MANIFOLD

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

. O

NLY

 

MINOR

 

ADJUSTMENTS

 

SHOULD

 

BE

 

MADE

 

BY

 

ADJUSTING

 

THE

 

GAS

 

VALVE

 

PRESSURE

 

REGULATOR

.

CAUTION

Only small variations in gas pressure should be made by 

adjusting  the  gas  valve  pressure  regulator. The  manifold 

pressure must be measured with the burners operating.  To 

measure and adjust the manifold pressure, use the following 

procedure.

1.  Turn OFF gas to furnace at the manual gas shutoff 

valve external to the furnace.

2.  Turn off all electrical power to the system.

3.  Outlet pressure tap connections:

  White-Rodgers 36J54 valve: Back outlet pressure 

test screw (inlet/outlet pressure tap) out one turn 

(counterclockwise, not more than one turn).

4.  Attach a hose and manometer to the outlet pressure 

tap (White-Rodgers valve).

5.  Turn ON the gas supply.

6.  Turn  on  power  and  close  thermostat  “R”  and  “W1” 

contacts to provide a call for low stage heat.

7.  Measure the gas manifold pressure with burners firing. 

Adjust  manifold  pressure  using  the 

Manifold Gas 

Pressure

 table shown below.

Range

Nominal

Natural

Low  Stage  1.6 - 2.2"  w .c.

1.9" w .c.

High Stage 3.2 - 3.8"  w .c.

3.5" w .c.

Propane

Low  Stage  5.7 - 6.3"  w .c.

6.0" w .c.

High Stage 9.7 - 10.3" w .c. 10.0" w .c.

Manifold Gas Pressure

Gas

8.  Remove  regulator  cover  screw  from  the  low  (LO) 

outlet pressure regulator adjust tower and turn screw 

clockwise to increase pressure or counterclockwise to 

decrease pressure.  Replace regulator cover screw.

9.  Close  thermostat  “R”,  “W1”  and  “W2”  contacts  to 

provide a call for high stage heat.

10. Remove  regulator  cover  screw  from  the  high  (HI) 

outlet pressure regulator adjust tower and turn screw 

clockwise to increase pressure or counterclockwise to 

decrease pressure.  Replace regulator cover screw.

11. Turn  off  all  electrical  power  and  gas  supply  to  the 

system.

12. Remove the manometer hose from the hose barb fitting 

or outlet pressure tap.

13. Replace outlet pressure tap:

  White-Rodgers  36J54  valve:  Turn  outlet  pressure 

test screw in to seal pressure port (clockwise, 7 in-lb 

minimum).

14. Turn on electrical power and gas supply to the system.

15. Close  thermostat  contacts  “R”  and  “W1/W2”  to 

energize the valve.

Using  a  leak  detection  solution  or  soap  suds,  check  for 

leaks at outlet pressure tap plug (Honeywell valve) or screw 

(White-Rodgers  valve).  Bubbles  forming  indicate  a  leak.  

SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY!

NOTE: 

For gas to gas conversion, consult your dealer for 

appropriate conversion.

INLET

OUTLET

Gas Valve On/Off

Selector Switch

White-Rodgers Model 36J54 (Two-Stage)

Summary of Contents for C9C96 Series

Page 1: ...NOTE Please contact your distributor or our website for the applicable Specification Sheet referred to in this manual Thesefurnacescomplywithrequirements embodied in the American National Standard Na...

Page 2: ...pane Gas High Altitude Installations 11 Condensate Drain Lines Drain Trap 18 Electrical Connections 23 Gas Supply and Piping 26 Circulating Air Filters 29 Startup Procedure Adjustment 31 Airflow Table...

Page 3: ...manual Always install a furnace to operate within the furnace s intended temperature rise range with a duct system which has external static pressure within the allowable range as specified on the fu...

Page 4: ...and for a thorough investigation of each claim The distributor or manufacturer will not accept claims from dealers for transportation damage SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OF...

Page 5: ...os cuartos de servicio B10259 216 El mon xido de carbono puede causar enfermedades severas como da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparat...

Page 6: ...capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated The total heat loss should be calculated by an approved method or in accordance with ASHRAE Guid...

Page 7: ...ace must face the same direction If the furnace is installed in a residential garage position the furnace so that the burners and ignition source are located not less than 18 inches 457 mm above the f...

Page 8: ...thin 12 inches of the bottom of the confined space In a typical construction the clearance between the door and door frame is usually ade quate to satisfy this ventilation requirement CARBON MONOXIDE...

Page 9: ...tilateurs les registres de foyer et tous les autres appareils de combustion aliment s au gaz doivent tre remis dans leur tat initial AVERTISSEMENT Existing Furnace Removal NOTE When an existing furnac...

Page 10: ...oors and windows These changes have helped in reducing heating cooling costs but have created a problem supplying combustion and ventilation air for gas fired and other fuel burning appliances Applian...

Page 11: ...bing Drain Trap and Lines In horizontal applications the condensate drain trap is secured to the furnace side panel suspending it below the furnace A minimum clearance of 5 5 below the furnace must be...

Page 12: ...utdoors as the vent pipe or flue pipe The pipe that supplies air for combustion to the furnace will be referred to as the intake pipe or combustion air pipe This furnace is dual certified and may be i...

Page 13: ...S ULC S636 WARNING Upon completion of the furnace installation carefully inspect the entire flue system both inside and outside of the furnace to assure it is properly sealed Leaks in the flue system...

Page 14: ...e Termination Forced Air Inlet Non Direct Vent Direct Vent Vent Flue Terminations Grade or Highest Anticipated Snow Level Vent Clearances Figure 7 VENT DRAIN RF000142 Coupling Figure 8 WARNING Edges o...

Page 15: ...35 30 25 20 15 10 5 NA 3 103 96 89 82 75 68 61 54 2 45 40 35 30 25 20 15 10 3 110 103 96 89 82 75 68 61 MEC96 CEC96 Direct Vent 2 Pipe and Non Direct Vent 1 Pipe 6 Maximum Allowable Length of Vent Flu...

Page 16: ...e 12 The RF000142 coupling Figure 8 can be secured directly to the furnace intake coupling if condensation is a concern If the RF000142 is used on the combustion air inlet it must be installed with th...

Page 17: ...tion Dual Pipe Figure 18 VENT FLUE TEE COMBUSTION AIR INTAKE DISTANCE BETWEEN COMBUSTION AIR INTAKE AND GRADE DISTANCE BETWEEN VENT AND GRADE Figure 19 Combustion Air Intake may also be snorkeled to o...

Page 18: ...ducts of combustion to the point where condensation takes place The condensate must be collected in the furnace drain trap and routed to an appropriate drain location in compliance with local and nati...

Page 19: ...THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING WARNING TO AVOID THE RISK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN TH...

Page 20: ...ection Insert hose 2 from outside the cabinet through the cabinet drain hole nearest the top Secure it to the barbed fitting in the elbow with a red clamp 6 For models DM96VE0303AN DM96VE0403AN and DM...

Page 21: ...the RF000142 Coupling Locate hose 2 factory installed Cut off and discard the 45 radius end 2 Install 90 radius end of hose 2 on RF000142 drain outlet and secure with a red clamp 3 Insert coupling in...

Page 22: ...to obtain the respective hoses needed for installation and install per the following directions 1 Remove the drain trap and factory installed drain tube assemblies 2 Remove two 1 plugs from right sid...

Page 23: ...ection of hose 4 to the 100 elbow and the PVC pipe and secure with red clamps 15 Connect the hoses to the trap inlets and secure with silver clamps drain trap outlet must point to the original bottom...

Page 24: ...configured for a left side electrical connection To make electrical connections through the opposite side of the furnace the junction box must be relocated to the left side prior to making electrical...

Page 25: ...ump or gas furnace A heat pump thermostat with three stages of heat is required to properly use a two stage furnace in conjunction with a heat pump Refer to the fossil fuel kit installation instructio...

Page 26: ...any time the draft inducer is powered See con nection diagram below Note This is a 24 volt circuit only the common connection must be on C terminal of the low voltage terminal strip where thermostat...

Page 27: ...ng from an appro priate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual ON OFF control l...

Page 28: ...long nipple is required For models with a hook shaped manifold a 2 long nipple is required Asemi rigid connector to the gas piping can be used outside the cabinet per local codes From the elbow the le...

Page 29: ...the return duct connected to the furnace NOTE Ductwork must never be attached to the back of the furnace For upflow installations requiring 1800 CFM or more use either two side returns or bottom retur...

Page 30: ...changer can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furnace is in operation W...

Page 31: ...d or other suitable method to prevent air leakage For optimal performance verify that all door gaskets are properly in place and replace as needed to prevent air leakage Drain Trap Priming The drain t...

Page 32: ...ed with the burners operating To measure and adjust the manifold pressure use the following procedure 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn off all e...

Page 33: ...f in step 1 Be certain that all appliances are functioning properly and that all pilot burners are operating Temperature Rise Temperature rise must be within the range specified on the unit rating pla...

Page 34: ...90 1251 1221 1186 F09 1468 1436 1393 1359 1323 1285 1248 1210 F01 1167 1124 1087 1040 995 954 916 869 F02 1317 1277 1240 1201 1161 1122 1081 1045 F03 733 669 606 543 482 424 372 300 F04 1217 1174 1130...

Page 35: ...028 983 943 F01 1167 43 1124 44 1087 46 1040 48 995 50 954 916 869 F03 733 N A 669 N A 606 N A 543 N A 482 N A 424 372 300 F04 1217 41 1174 42 1130 44 1086 46 1045 48 1003 962 925 F02 1317 54 1277 56...

Page 36: ...ESSURE INCHES WATER COLUMN M9C960303AN Y Y1 M9C960803BN Y Y1 M9C960804CN Y Y1 M9C961004CN M9C961005CN M9C961205DN Y Y1 Y Y1 Y Y1 HIGH STAGE COOLING AIFLOW 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 CFM CFM CFM C...

Page 37: ...1 1217 1181 1146 1112 1072 F06 901 851 801 746 690 638 587 543 F07 1112 1076 1032 992 949 905 858 819 F08 1290 1252 1215 1182 1143 1107 1071 1032 F09 1471 1440 1409 1377 1347 1314 1283 1247 F01 1289 1...

Page 38: ...916 868 F05 1321 54 1287 55 1251 57 1217 58 1181 60 1146 1112 1072 F01 1289 39 1234 40 1180 42 1122 44 1058 47 991 917 840 F03 1297 38 1246 40 1199 42 1142 44 1083 46 1020 949 872 F04 1194 42 1137 44...

Page 39: ...speed number every time Left Right switches are pressed Table below shows the available speeds for Low High heat mode 3 When the center switch is pressed the current displayed speed shall be selected...

Page 40: ...08 F09 TWO STAGE COOLING SPEED TABLE FOR 2 STAGE IFC Cooling Mode Low Stage Cooling Mode Sequence On a call for low stage cooling the Y Y1 or Y Y1 and G ther mostat contacts close signaling the furnac...

Page 41: ...t still exists the control will return to lockout Refer to the Troubleshooting Chart for aid in determining the cause Safety Circuit Description A number of safety circuits are employed to ensure safe...

Page 42: ...er of the same type and size TO ENSURE PROPER UNIT PERFORMANCE ADHERE TO THE FILTER SIZES GIVEN IN THE RECOMMENDED MINIMUM FILTER SIZE TABLE OR SPECIFICATION SHEET APPLICABLE TO YOUR MODEL CAUTION Fil...

Page 43: ...er Only Annually inspect the drain tubes drain trap and field sup plied drain line for proper condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as...

Page 44: ...Cool On Delay Delay Seconds Default set at 7 Secs Adjustments can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs in...

Page 45: ...with no furnace operation Inspect pressure switch hose repair replace if necessary Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Circulator blower runs continuo...

Page 46: ...AT AT 0 7 AMPS 2 MANUFACTURER S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 3 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATE...

Page 47: ...ize no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipmen...

Page 48: ...lta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG Natural Ga...

Page 49: ...49 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 50: ...50 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 51: ...51 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Page 52: ...rchased to be directed to the feedback page GOODMAN BRAND AMANA BRAND GOODMAN BRAND AMANA BRAND PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the...

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