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 M1603_TLP_Installation_Manual 

V1.0 

2012-06-12 

3 Wiring

 

 

Purpose: Describes how to wire the GES-202TLP System. 

Danger: The utility input power line must have circuit breaker or fuse protection as per the local 
electrical code. It is referred to as “ Upstream Circuit Breaker” in this manual. 

Before wiring the system, determine the size of the load: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TIP: 

Each of the six contacts are of form C type, meaning Normally Open (NO), common (C) and Normally Close 

(NC) dry contact rated for 1 Amp at 120 VAC. Each of these contacts can be individually programmed to energize 
and stay latched for ON BATTERY, LOW BATTERY, TIMER, ALARM, FAULT and many other conditions as 
described in subsequent chapters. The ON BATTERY contact(s) are activated as soon as the GES-202TLP is 
transferred to battery mode. LOW BATTERY contact(s) are activated only in battery mode, as soon as the 
discharged batteries reaches the lower remaining battery capacity as set by user and remains latched as long as 
the system remains in battery mode. The TIMER contact(s) are activated only in the battery mode after the 
user-programmed time is attained, that can be set in 15-minute intervals from 15 minutes to 8 hours. 

TIP:

 Verify that all Breakers, AC and battery breakers are OFF prior to start of wiring. 

 

Is the load over or

under 2000 VA 

/1500 W ? 

Run the intersection in FLASH mode

 connected as above. 

OR 

Keep the intersection running normal

 in full phase till the battery 

completely depletes down to shutdown resulting in blackout 

OR 

Keep the intersection

 running normal in 

full phase

 for certain time or till 

battery depletes down to certain capacity, both of which are 

programmable. Run the intersection 

in flash

 mode after that, till the 

battery depletes down completely resulting in blackout if utility does not 

return. Connect Traffic controller’s AUTO / FLASH circuit to any one of the 

six programmable contacts at the GES-202TLP programmed for “

Timer

” 

or “

Low Battery

”. This method is 

recommended

 to ride out small power 

outages, which for most times are utility interruptions. 

Put the Intersection in FLASH mode

 as soon as 

GES-202TLP goes into Battery mode, by connecting any one

of the six programmed contacts to “

ON

 

BATT

” and 

connecting it to the AUTO / FLASH circuit of any controller. 

OVER 

UNDER 

Start 

Go to Step 1  

Summary of Contents for GES-202TLP

Page 1: ...M1603_TLP_Installation_Manual V1 0 2012 06 12 GES 202TLP Traffic Light System Installation Manual...

Page 2: ...sired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred directly to Always On UPS Systems Inc Any electrical or mechanic...

Page 3: ...6 Ext 451 or 250 491 9777 Ext 451 Fax 250 491 9775 e mail sales alwayson com url www alwayson com Mail Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC V1X 7S8 Canada Please complete the f...

Page 4: ...ION 4 1 1 System Description 4 1 2 GES 202TLP UPS Controller 6 1 3 External Bypass Switch 6 1 4 Batteries 7 2 MOUNTING 7 3 WIRING 8 4 START UP AND TEST 11 5 SHUTDOWN 13 5 1 GES 202TLP UPS 13 5 2 EBS 1...

Page 5: ...the GES 202TLP to rain or moisture DANGER Total Earth ground leakage current of loads connected to the GES 202TLP should not exceed 2 4 mA The GES 202TLP generates uses and can radiate radio frequenc...

Page 6: ...h the system s output Confirm that the line voltage and current is compatible with the system s input requirements The system should be installed on a dedicated power circuit Place a warning label on...

Page 7: ...the disposal of batteries Recycling is the best method Never burn batteries to dispose of them They may explode Do not open the batteries The contents are toxic Stand By Generator Note If the GES 202T...

Page 8: ...es backup power to traffic control signal equipment It consists of the GES 202TLP Uninterruptible Power Supply UPS Controller and the External Bypass Switch EBS Batteries provide back up power when th...

Page 9: ...ds or for powering a vacuum cleaner or a PC for maintenance The Batteries are continuously maintained and charged from a smart temperature compensated internal charger For the protection of the batter...

Page 10: ...nnected to the terminal block marked TO LOAD 3 FROM UPS OUTPUT is connected to one of the two OUTPUT AC terminal Blocks at the GES 202TLP 4 TO UPS INPUT is connected to the INPUT AC terminal Block of...

Page 11: ...et EXTERNAL MOUNT A factory supplied external cabinet can be bolted onto the existing or new traffic cabinet OR can be pad mounted on a concrete slab OR mounted on a pole Bolts hardware for bolting on...

Page 12: ...only in the battery mode after the user programmed time is attained that can be set in 15 minute intervals from 15 minutes to 8 hours TIP Verify that all Breakers AC and battery breakers are OFF prior...

Page 13: ...battery and plug the connector into the GES 202TLP Connect the External Cabinet Fan and the RS232 Computer Cable if used Connect the programmable contacts ON BATT LOW BATT TIMER or SELF TEST contacts...

Page 14: ...s Bars from the traffic cabinet are extended to the EBS Terminal Block as shown in step 4 2 OPEN the upstream breaker feeding utility Power to the signal Cabinet 3 Cut the connection between the Utili...

Page 15: ...that the AC Input Output as well as Battery Circuit Breakers on the GES 202TLP are OFF Turn ON the upstream Utility Input Circuit Breaker Verify that the load is turned ON START Go To Step 2 START Tur...

Page 16: ...he Operators Manual Alarms Faults 2 Perform a self test with the load s connected 3 If it passes the self test verify that that loads are operating normally 4 See the troubleshooting chart in the Oper...

Page 17: ...ART Procedure Finished Unplug the Battery connector Disconnect the AC Input wires Disconnect the AC Output s wires Disconnect mark and insulate wires at the Green Control Terminal Block the plug for E...

Page 18: ...RT Procedure Finished Disconnect the TO UPS INPUT at the GES 202TLP Disconnect the Red Black EBS control wires at the GES 202TLP Disconnect the Utility and Load wires from the EBS Perform this procedu...

Page 19: ...T cord from EBS is properly connected to the AC OUTPUT Terminal Block at the GES 202TLP UPS INPUT circuit breaker at EBS is open Reset the Breaker clear the fault Red and Black control wires from EBS...

Page 20: ...MENTAL Operating Temp See Notes below 37 to 74 Storage Temp 50 to 75 Humidity Non Condensing 95 Altitude Note 2 10 000ft 3000 m EBS MECHANICAL Dimensions W x D x H inch mm 17 432 W 8 75 222 D 3 56 89...

Page 21: ...mergency DISCONNECT Utility Input Power Battery Power as well as an Optional Generator Power if utilized Disconnecting all AC and DC power sources will ensure that the output circuit is not live Turn...

Page 22: ...sales alwayson com Website www alwayson com QA Warranty Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 209 Fax 250 491 9775 Email qa alway...

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