background image

 M1603_TLP_Installation_Manual 

V1.0 

2012-06-12 

Battery Safety Checklist 

 

 

• High & 

dangerous voltages

 are present inside the system. Only qualified personnel should perform installation 

and maintenance. 

 
• Live battery wires 

must not

 touch the GES-202TLP chassis or any other metal objects. 

This can cause a fire 

or explosion.

 

 
• 

Inspect

 the batteries once a year for signs of cracks, leaks, or swelling. Replace as needed. 

 
• When batteries are in storage, 

charge

 them at least once every three months for optimum performance and to 

extend their lifetime. 

 
• Always

 replace batteries with the ones of identical type and rating. 

Never

 install old or untested batteries. 

Never

 mix old with new batteries. 

Never

 mix the different type of Battery within one system. 

 
• Use 

insulated

 

tools

 during servicing. 

 
• 

Remove

 all rings, watches, jewelry, or other conductive items before working inside the enclosure. 

 
• 

Follow

 local regulations for the disposal of batteries. Recycling is the best method. 

 
• Never

 burn batteries to dispose of them. 

They may explode.

 

 
• Do not open the batteries. 

The contents are toxic.

 

 

Stand-By Generator 

 

Note: If the GES-202TLP constantly switches between Battery and Line modes because of line 
fluctuations, the input parameters should be 

broadened from Normal to Generator

 (see Section 2.2, 

2.10, “Sense Type” of the Operators Manual) 

 
In Generator mode, the acceptable range of input frequency and voltage is expanded to accommodate the 
voltage and frequency fluctuations created by a generator or a power source of such kind. 
 
Use a generator with electronic speed and voltage controls which typically produces the Total Harmonic 
Distortion in % (THD) to be less than 10%. Generators with Mechanical governors can force the system to run 
continuously in Battery mode. 
 
Before installation, compare the generator’s output voltage to the GES-202TLP’s input voltage requirements as 
listed on both nameplates. To insure the systems smooth running, use a generator capable of supplying 2X or 
twice as much power as required by the total load. 
 
 

Summary of Contents for GES-202TLP

Page 1: ...M1603_TLP_Installation_Manual V1 0 2012 06 12 GES 202TLP Traffic Light System Installation Manual...

Page 2: ...sired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred directly to Always On UPS Systems Inc Any electrical or mechanic...

Page 3: ...6 Ext 451 or 250 491 9777 Ext 451 Fax 250 491 9775 e mail sales alwayson com url www alwayson com Mail Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC V1X 7S8 Canada Please complete the f...

Page 4: ...ION 4 1 1 System Description 4 1 2 GES 202TLP UPS Controller 6 1 3 External Bypass Switch 6 1 4 Batteries 7 2 MOUNTING 7 3 WIRING 8 4 START UP AND TEST 11 5 SHUTDOWN 13 5 1 GES 202TLP UPS 13 5 2 EBS 1...

Page 5: ...the GES 202TLP to rain or moisture DANGER Total Earth ground leakage current of loads connected to the GES 202TLP should not exceed 2 4 mA The GES 202TLP generates uses and can radiate radio frequenc...

Page 6: ...h the system s output Confirm that the line voltage and current is compatible with the system s input requirements The system should be installed on a dedicated power circuit Place a warning label on...

Page 7: ...the disposal of batteries Recycling is the best method Never burn batteries to dispose of them They may explode Do not open the batteries The contents are toxic Stand By Generator Note If the GES 202T...

Page 8: ...es backup power to traffic control signal equipment It consists of the GES 202TLP Uninterruptible Power Supply UPS Controller and the External Bypass Switch EBS Batteries provide back up power when th...

Page 9: ...ds or for powering a vacuum cleaner or a PC for maintenance The Batteries are continuously maintained and charged from a smart temperature compensated internal charger For the protection of the batter...

Page 10: ...nnected to the terminal block marked TO LOAD 3 FROM UPS OUTPUT is connected to one of the two OUTPUT AC terminal Blocks at the GES 202TLP 4 TO UPS INPUT is connected to the INPUT AC terminal Block of...

Page 11: ...et EXTERNAL MOUNT A factory supplied external cabinet can be bolted onto the existing or new traffic cabinet OR can be pad mounted on a concrete slab OR mounted on a pole Bolts hardware for bolting on...

Page 12: ...only in the battery mode after the user programmed time is attained that can be set in 15 minute intervals from 15 minutes to 8 hours TIP Verify that all Breakers AC and battery breakers are OFF prior...

Page 13: ...battery and plug the connector into the GES 202TLP Connect the External Cabinet Fan and the RS232 Computer Cable if used Connect the programmable contacts ON BATT LOW BATT TIMER or SELF TEST contacts...

Page 14: ...s Bars from the traffic cabinet are extended to the EBS Terminal Block as shown in step 4 2 OPEN the upstream breaker feeding utility Power to the signal Cabinet 3 Cut the connection between the Utili...

Page 15: ...that the AC Input Output as well as Battery Circuit Breakers on the GES 202TLP are OFF Turn ON the upstream Utility Input Circuit Breaker Verify that the load is turned ON START Go To Step 2 START Tur...

Page 16: ...he Operators Manual Alarms Faults 2 Perform a self test with the load s connected 3 If it passes the self test verify that that loads are operating normally 4 See the troubleshooting chart in the Oper...

Page 17: ...ART Procedure Finished Unplug the Battery connector Disconnect the AC Input wires Disconnect the AC Output s wires Disconnect mark and insulate wires at the Green Control Terminal Block the plug for E...

Page 18: ...RT Procedure Finished Disconnect the TO UPS INPUT at the GES 202TLP Disconnect the Red Black EBS control wires at the GES 202TLP Disconnect the Utility and Load wires from the EBS Perform this procedu...

Page 19: ...T cord from EBS is properly connected to the AC OUTPUT Terminal Block at the GES 202TLP UPS INPUT circuit breaker at EBS is open Reset the Breaker clear the fault Red and Black control wires from EBS...

Page 20: ...MENTAL Operating Temp See Notes below 37 to 74 Storage Temp 50 to 75 Humidity Non Condensing 95 Altitude Note 2 10 000ft 3000 m EBS MECHANICAL Dimensions W x D x H inch mm 17 432 W 8 75 222 D 3 56 89...

Page 21: ...mergency DISCONNECT Utility Input Power Battery Power as well as an Optional Generator Power if utilized Disconnecting all AC and DC power sources will ensure that the output circuit is not live Turn...

Page 22: ...sales alwayson com Website www alwayson com QA Warranty Questions Always On UPS Systems Inc Bldg 1 150 Campion Road Kelowna BC Canada V1X 7S8 Phone 250 491 9777 Ext 209 Fax 250 491 9775 Email qa alway...

Reviews: