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CD200D II 4-17 All rights reserved © ALTRONIC, LLC 2017

5

8.0 OPERATION

8.1 

IGNITION DELAY:

 

On cranking, there will be a delay of two disc revolutions—after the power is ON 

and the engine begins rotating—before the CD200D unit commences outputs to 

the ignition coils. This delay is to allow identification of the pickup index hole to 

insure proper synchronization with the engine. A greater delay of more revolutions 

to allow for engine purging can be added to the programming. See section 9.10. 

8.2 

MANUAL TIMING SWITCH:

 

The CD200D unit has a TIMING switch located under a white plastic cap at 

the end of the case. Using a timing light, set the timing to the desired position 

with the engine running at NORMAL OPERATING SPEED. Replace the white 

cap over the timing switch once the proper timing is set. Switch position 7 

gives the most advanced timing. The timing retards approximately one (1) 

engine degree for each switch position as the switch is moved to position 6, 5, 

4, 3, 2, 1, 0. Switch position 0 is full retard. Larger timing changes per switch 

position can be programmed. See section 9.15.

8.3 

ANALOG TIMING ADJUSTMENT: (REFER TO FIG. 7)

 

The CD200D unit provides for analog timing adjustment in two ways:

 

  0-1,000 ohm potentiometer connected between terminals E    

 

 

and F of the input harness.

 

  4-20 mA signal applied to leads F and G of the input harness. 

8.4 

RPM BASED TIMING CURVE:

 

The CD200D unit is shipped with an RPM-based timing curve (default pro-

gramming) providing a 6-degree advance as the engine speed increases from 

0 to 600 RPM (FIG. 7). This timing change is in addition to changes made 

with the manual switch (section 8.2) or the analog timing input (section 8.3).

9.0 CUSTOMIZING THE CD200D UNIT

9.1 

TERMINAL PROGRAM SETUP:

 

The CD200D is designed to be programmed by a Personal Computer via the 

RS-485 Modbus communications link. See FIG. 8 for the proper hookup. The 

CD200D unit case must be securely grounded prior to programming.

 

The Terminal Program is included on the CD-ROM supplied with each CD200D 

unit. The first time that the terminal software is used on a PC, the Communica-

tions Port settings must be configured in order to establish communications. 

After loading the Terminal Program from the CD-ROM, click on the Connection 

icon on the upper tool bar. The Connection Setup window will appear. The port 

being selected for use with the CD200D should also be set for 9600 baud, no 

parity, 200 ms time out (8 data bits and 1 stop bit). The PC will now be set to 

communicate with the CD200D. Set the ID# for the CD200D to 01.

9.2 

PROGRAMMING CUSTOM VALUES:

 

A variety of numeric parameters can be entered by the user for customized 

applications or the unit can be left at the factory default settings. Changes to 

numeric values are made by placing the cursor in the appropriate box and typ-

ing in the new value. When the new numeric value is first typed, it appears in 

red text on the PC screen. The values appearing in red have not yet been sent 

to the CD200D unit, but are being stored on the PC until being sent. Hitting 

the Enter key sends the selection to the CD200D. The entered value turns 

green on the PC display, indicating that the new value has been successfully 

communicated to the CD200D and stored.

9.3 

SELECTING OPTIONAL FEATURES:

 

Other OFF/ON programming selections are made by activating or deactivating 

a blue status flag on the PC screen. When the mouse pointer is located over 

the status flag, a double-left click activates the status flag and makes it ap-

pear to be “ON” or glowing on the PC screen, a double-right click deactivates 

the feature and the status flag.

NOTE: On the first start-up after system 
installation, verify correct ignition 
timing by cranking the engine with the 
fuel supply shut off.

NOTE: DO NOT switch from position 
7 to 0, or 0 to 7 while the engine is 
running. The large timing change may 
cause the engine to shutdown or be 
damaged.

NOTE: The analog timing retard is 
added to the retard established by the 
manual timing switch (see section 8.2 
and FIG. 9).

NOTE: When checked at different 
speeds, timing will vary in accordance 
with the programmed RPM curve 
indicated.

NOTE: In order to program the values, 
the CD200D must be powered. Care 
should be taken in changing entries 
when the engine is operational to 
avoid unstable or dangerous operating 
conditions.

Summary of Contents for CD200D

Page 1: ...Installation Instructions CD200D Digital Ignition System Form CD200D II 4 17...

Page 2: ...set up for a trigger disc running at camshaft speed see SECTION 9 5 The setup is programmable by the use of the PC compatible CD200D terminal program see FIG 9 provided on a CD delivered with the unit...

Page 3: ...1 0 degree 2 cycle ahead of the most advanced desired timing point on the compression stroke This is the point where the Hall effect pickup must line up with the edge of the magnet next to the x on t...

Page 4: ...0D can also be shutdown by using the G lead of the output harness To shutdown the unit connect the G lead of the output harness to ground The CD200D will draw about 0 1 ampere from the power source wh...

Page 5: ...oftware is used on a PC the Communica tions Port settings must be configured in order to establish communications After loading the Terminal Program from the CD ROM click on the Connection icon on the...

Page 6: ...rn off until rotation stops After rotation stops it will blink the appropriate signal see section 11 2 Default setting OFF 9 7 On Crank Flag When this status flag is ON the ignition scales rpm measure...

Page 7: ...rees retard at 20mA 9 17 RPM CAL These numeric entries configure the interpolated lookup table for retard versus the engine speed This allows the operator to create custom spark timing maps versus eng...

Page 8: ...setting is 160 volts at the capacitor This voltage can only be mea sured using a device with an input impedance of 1 megaohm or higher with no other device connected 10 0 PC TERMINAL DISPLAY FUNCTIONS...

Page 9: ...s the measured DC voltage supply level to the CD200D 10 14 Spark Ref A B C etc Indicates the current spark reference number for each cylinder 10 15 Syncing When red indicates that engine rotation has...

Page 10: ...egard the first blink when first connecting 10 32 ChkSum When red indicates a software checksum failure of the unit s firmware 10 33 Low Volt When red indicates that the input DC voltage is at or belo...

Page 11: ...ds between each blink sequence and the blinks occur evenly spaced at a faster rate 11 2 LED SIGNALS WITH THE ENGINE STOPPED ON Steady READY new power up or last start attempt aborted ON 1 Blink ON FIR...

Page 12: ...2 InSync1 10003 InSync2 10004 Purging 10005 Trying 10006 Firing 10007 LockOut 10008 FIRED 10009 Cranking 10010 Running 10011 Wrong Disk 10012 GLead Shutdown Grounded 10013 Remote Shutdown Present 1001...

Page 13: ...Cycle Counter HI 30016 Cycle Counter LO 30017 Supply Voltage xx xVolts 30018 Spark Ref Num Output A 30019 Spark Ref Num Output B 30020 Spark Ref Num Output C 30021 Spark Ref Num Output D 30022 Spark R...

Page 14: ...REGARDING APPLICATION ADDRESS FUNCTION 40005 Disk 1 2 3 4 5 6 7 8 9 10 12 40006 Disk Lineup to TDC xx x DEG 40007 Insertion Ret MIN 2 0 DEG xx x 40008 Purge Delay Cycles 0 255 40009 RPM Over Speed Set...

Page 15: ...ING SWITCH POS 7 DEG 12 9 21 READ WRITE REGISTERS FOR LOOP RET TABLE ADDRESS FUNCTION 40049 LOOP RET MAP 0mA 0 00V DEG 40050 LOOP RET MAP 1mA 0 25V DEG 40051 LOOP RET MAP 2mA 0 50V DEG 40052 LOOP RET...

Page 16: ...T MAP 1400 RPM DEG 40085 RPM RET MAP 1500 RPM DEG 40086 RPM RET MAP 1600 RPM DEG 40087 RPM RET MAP 1700 RPM DEG 40088 RPM RET MAP 1800 RPM DEG 40089 RPM RET MAP 1900 RPM DEG 40090 RPM RET MAP 2000 RPM...

Page 17: ...85 224 8 7 73 196 3 7 12 180 0 6 25 158 8 14 PIN 19 PIN OPERATING TEMPERATURE 40 C TO 85 C STORAGE TEMPERATURE 40 C TO 105 C INPUT VOLTAGE 12 TO 30 VDC OUTPUT VOLTAGE 160 VDC NOM 14 PIN CONNECTOR CONN...

Page 18: ...UNIT 12VDC UNIT FORMULA GENERAL BY NUMBER OF SYSTEMS FOR MULTIPLE SYSTEMS MULTIPLY REQUIREMENTS 1 INFORMATION IS PER ONE 1 CD200D SYSTEM NOTE POWER SUPPLY SPECS 25 AMP PEAK PULSES 5 AMP CONTINUOUS D C...

Page 19: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 19 FIGURE 3 CD200D MAGNETIC PICKUP AND DISC HOLE DETAIL...

Page 20: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 20 FIGURE 4 CD200D PICKUP AND DISC INSTALLATION...

Page 21: ...21 FIGURE 5 CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE FIRING SYSTEM WITH MAGNETIC PICKUP A GND 791090 IGNITION PRIMARY PIN CYLINDER ANGLE 8 12 16 B C D E F K L M N P R S T U V J 2 1 3 1 4 1 5 1 6 1 7...

Page 22: ...2 FIGURE 6 CD200D WIRING DIAGRAM TEMPLATE FOR SINGLE FIRING SYSTEM WITH HALL EFFECT PICKUP A GND 791090 IGNITION PRIMARY PIN CYLINDER ANGLE 8 12 16 B C D E F K L M N P R S T U V J 2 1 3 1 4 1 5 1 6 1...

Page 23: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 23 FIGURE 7 CD200D HOOK UP FOR ANALOG TIMING SIGNAL...

Page 24: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 24 FIGURE 8 PC TO CD200D...

Page 25: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 25 FIGURE 9 CD200D TERMINAL PROGRAM SCREEN VERSION 1 0 5 0 NOTE This CD200D TERMINAL PROGRAM is compatible with CD200D Unit 791090 x...

Page 26: ...CD200D II 4 17 All rights reserved ALTRONIC LLC 2017 26 FIGURE 10 CD200D TERMINAL PROGRAM SCREEN VERSION 5 1 ONWARD NOTE This CD200D TERMINAL PROGRAM is compatible with CD200D Unit 791090 x...

Page 27: ...4 17 All rights reserved ALTRONIC LLC 2017 27 FIGURE 11 CD200D Remote Control TERMINAL PROGRAM SCREEN VERSION 1 0 ONWARD NOTE This CD200D Remote Control TERMINAL PROGRAM is compatible with CD200D Unit...

Page 28: ...Energy RAM ONLY Default Energy section 9 20 2 is pre loaded to this RMT Energy on initializa tion and on engine stop There are four RMT Energy settings for CD200D Unit 791090 xR Energy 0 Vcap 150 volt...

Page 29: ...BIT 1 in Standard CD200D 791090 x is replaced by READ WRITE functionality of RMT Energy Selection in CD200D Unit 791090 xR Remote Control TABLE 12 11 12 5 4 READ WRITE REGISTERS MIRROR COIL BITS ADDRE...

Page 30: ...DEG 40045 LOOP RET MAP 1mA 0 25V DEG 40046 LOOP RET MAP 2mA 0 50V DEG 40047 LOOP RET MAP 3mA 0 75V DEG 40048 LOOP RET MAP 4mA 1 00V DEG 40049 LOOP RET MAP 5mA 1 25V DEG 40050 LOOP RET MAP 6mA 1 50V D...

Page 31: ...5 RPM RET MAP 1000 RPM DEG 40076 RPM RET MAP 1100 RPM DEG 40077 RPM RET MAP 1200 RPM DEG 40078 RPM RET MAP 1300 RPM DEG 40079 RPM RET MAP 1400 RPM DEG 40080 RPM RET MAP 1500 RPM DEG 40081 RPM RET MAP...

Page 32: ...et Deg RAM 40108 OUTPUT F 06 Indv Ret Deg RAM 40109 OUTPUT K 07 Indv Ret Deg RAM 40110 OUTPUT L 08 Indv Ret Deg RAM 40111 OUTPUT M 09 Indv Ret Deg RAM 40112 OUTPUT N 10 Indv Ret Deg RAM 40113 OUTPUT P...

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