Altrad Belle DX 1000HT Operator'S Manual Download Page 1

Page: 1 / 44

870/90002/0

01/20

Operators Manual

BELLE

1000HT

HSS2015 (F04A)

Summary of Contents for DX 1000HT

Page 1: ...1 870 90002 0 01 20 Operators Manual GB BELLE 4 DX 1000HT HSS2015 F04A...

Page 2: ...eering System 20 Hydraulics 20 Tyre Sizes Pressures 20 Brakes 20 Electrical System 20 Relays 21 Timers 21 Fuses 21 SAFETY INSTRUCTIONS General 22 Pre Start Checks 22 Operating the Machine 23 Worksites...

Page 3: ...pacers 51 STORAGE 53 SERVICE AND MAINTENANCE General 54 Maintenance Schedules 54 55 Function Tests 56 Maintenance Positions 57 59 Service Points 60 61 Access Panels 62 63 Lubrication 64 65 Skip Chassi...

Page 4: ...e made at any time without notice and the company accepts no responsibility for any discrepancies which may occur between WKH VSHFL FDWLRQV RI LWV PDFKLQHV DQG WKH GHVFULSWLRQV WKHUHRI FRQWDLQHG LQ WK...

Page 5: ...safe environmental conditions as described in this manual Moving earth gravel ballast and rubble on construction sites and other suitable work sites Any other use is not deemed suitable for this dumpe...

Page 6: ...COMPONENT LOCATIONS Figure 1 A Skip B Wheel Tyres C Steps D Hand Rails E Engine under Seat Pan H J G F A D D E C B F ROPS Roll Over Protection Structure G Warning Amber Beacon H Seatbelt Green Beacon...

Page 7: ...ONENTS Figure 2 A Instrument Panel B Drive Lever Forward Neutral Reverse C Steering Wheel D Seat E Dumper Skip Control Levers F Accelerator Pedal G Emergency Stop Button H Horn J USB Port K Smartphone...

Page 8: ...Switch Optional F Seatbelt Green Beacon Switch Road Kit only G Main Beam Light Road Kit only H Indicator Light Road Kit only J Battery Charging Warning Light Standard K Engine Pre Heat Warning Light...

Page 9: ...tch operates the Side Lights functions Postion 1 Side Lights ON with Ignition OFF Position 2 Side Lights OFF Machine Description GB CONSOLE SWITCHES The switches on the console each have a graphic to...

Page 10: ...ion A Hazard Lights ON Position B Hazard Lights OFF WORK LIGHTS SWITCH Two Position Rocker Switch This switch operates the Work Lights functions Postion A Work Lights ON Position B Work Lights OFF GRE...

Page 11: ...16 Technical Data GB B A1 A2 D E C G F N L M K J H K M J H L STATIC DIMENSIONS...

Page 12: ...TIC DIMENSIONS STANDARD Model DX 1000HT with Narrow Wheels DX 1000HT with Wheel Spacers A1 Overall length 3165mm 3165mm A2 Overall length ROPS Folded 3330mm 3330mm B Wheel base 1440mm 1440mm C Minimum...

Page 13: ...rator ISO 16016 standard 1438Kg WEIGHTS Model DX 1000HT Max Safe Payload 1000Kg Unladen Weight 1363Kg Tipping Type Front Tip High Max speed 11kph PERFORMANCE TURNING CIRCLE Model DX 1000HT A Turning c...

Page 14: ...t load 2800 50 Idling speed 1400 50 Compression 23 5 Engine oil pressure under full load 3 5 kgf cm2 Thermostat opens at 71 C Thermal switch 110 C Firing order 1 3 2 1 Direction of rotation Counterclo...

Page 15: ...ELECTRICAL SYSTEM Model DX 1000HT System Voltage 12v Battery Capacity 44Ah Battery Cold Cranking Amps 420A EN Alternator Output 12v 40A Model Size Pressure Front Pressure Rear Standard Wheel 255 75 1...

Page 16: ...hand Immediately replace any manuals that may have been lost or are now illegible The Operator s Manual should be stored in the following location underneath the loackable seat pan See Image PRE STAR...

Page 17: ...the Technical Data section of this manual before using the dumper as overloading the dumper can damage the machine make it unstable risking serious injury or death The dumper has limits Operating the...

Page 18: ...ical attention immediately INTERNAL CONTACT Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call a doctor immediately DO NOT WDNH XLGV WKDW ZLOO LQGXFH...

Page 19: ...springs always wear suitable PPE This will protect DJDLQVW H H LQMXULHV IURP DFFLGHQWDO LQJ FRPSRQHQWV GUDXOLF XLG DW V VWHP SUHVVXUH FDQ LQMXUH RX HSUHVVXULVH DOO V VWHP VHFWLRQV DQG SUHVVXUH SLSHV...

Page 20: ...tions Operating the dumper in poor visibility can result in serious injury or even death ALWAYS use your lights to improve the visibitlity of the area If the dumper is to be left outside in freezing t...

Page 21: ...FRQVLGHUDWLRQ J 3RZHU FDEOHV EDUULHUV PDQ KROH FRYHUV H FDYDWLRQV UH PHPEHUV RI WKH SXEOLF DQG XQDXWKRULVHG SHUVRQQHO FRUGRQHG RII IURP WKH DUHD WKH GXPSHU LV RSHUDWLQJ V WKH VL H RI WKH ZRUNVLWH VXLW...

Page 22: ...erse Lever Decal B Seatbelt Warning Decal C Diesel Level Decal D Skip Controls Decal E Tyre Pressure Wheel Nut Torque Decal F Strapping Decal G Articulation Area Warning Decal H Lifting Point Decal J...

Page 23: ...WLRQV WR VHFXUH WKH GXPSHU ZKHQ WUDQVSRUWLQJ RQ D DWEHG G Articulation Lock Decal Instructions on how to lock the articulation of the dumper H Lifting Point Decal Lifting point for use with a Sling or...

Page 24: ...e Oil Decal G Gradient Safety Decal H General Safety Decal J No Lifting Point Decal K Cylinder Lock Warning Decal L Tyre Pressure Wheel Nut Torque Decal M Hand Crush Warning Decal N Lifting Point Deca...

Page 25: ...n a graient J No Lifting Point Decal WARNING DO NOT use this point to lift the dumper K Cylinder Lock Warning Decal WARNING The cylinders must be locked onto position using the designated securing str...

Page 26: ...RATING IN HOT CLIMATES When the temperature rises above 23 C 73 4 F hydraulic oils and engine oils become thinner and should be changed before full operation for extended periods can be safely commenc...

Page 27: ...in position for operating the dumper See page 36 4 ENSURE the drive lever is in the neutral position See page 39 BATTERY ISOLATOR ENSURE the battery isolator key is removed before any maintenance work...

Page 28: ...footsteps and foot plate are dry and clear of dirt grease etc ALWAYS face towards the dumper when entering and leaving NEVER jump from the dumper NEVER use the operator controls to help you enter leav...

Page 29: ...k the seat in place release the lever BACKREST ADJUSTMENT 1 Lift the lever B upwards and simultaneously and press against the backrest to the required position 2 To lock the seat in place release the...

Page 30: ...Ensure the tongue locks in place with an audible click sound 3a If the seat belt locks before the tongue is engaged in the buckle allow the seat belt to return into the inertia reel and repeat the pro...

Page 31: ...ith ease 4 ENSURE the seat belt is fastened correctly 5 ENSURE the drive lever is in the neutral position or the engine will not crank 6 Insert the key Figure 12 Item 5 into the ignition 7 Turn the ke...

Page 32: ...heavy and must be raised with 2 people One on each side of the dumper 4 Locate the Securing Pins and lock in place with the Lynch Pins FOLDING THE ROPS LOWERED POSITION 1 Park the dumper safely on sta...

Page 33: ...attery isolator key to the OFF position See Page 33 6 Leave the dumper in a safe manner See Page 34 DRIVE CONTROLS ACCELERATOR PEDAL Press down the accelerator pedal engine dumper speed increases Redu...

Page 34: ...H 1 Slide the beacon Item A onto the mounting boss 2 Tighten the wing nut Item B to secure in place ALWAYS observe the applicable rules and regulations for the area in which you are travelling before...

Page 35: ...tructions GB Before transporting the machine or performing maintenance ALWAYS ensure that the articulation lock is in the transport position WARNING ALWAYS be sure to remove the articulation lock befo...

Page 36: ...l forwards down the gradient as there is a serious risk of overturning NEVER operate the machine on a gradient steeper than 25 1 4 or 16 1 6 for a sideways gradient NEVER exceed 5mph when operating on...

Page 37: ...being operated REVERSING ALWAYS reverse at slow speeds and ENSURE that your route is clear of obstacles and be aware of any personnel present in the vicinty of the where the dumper is being reversed i...

Page 38: ...equired height 4 To tilt the skip back into the load position pull the skip tip lever backwards gently A B NEVER drive the dumper with the skip in an elevated position as the stability of the dumper w...

Page 39: ...el near to the dumper or where the dumper is being transported to ENSURE the chains shackles slings are suitably sized for the dumper and are correct length for a safe level lift 7KHUH DUH GHVLJQDWHG...

Page 40: ...e transport vehicle 2 Slowly reverse up the ramps onto the transport vehicle and stop in the required position 3 Engage the articulation lock to stop any unwanted movement See page 41 UNLOADING THE DU...

Page 41: ...ngage the articulation lock to stop any unwanted movement See page 41 3 Isolate the battery and remove the key See page 33 4 Remove the beacons and store securely under the seat pan See page 40 5 Lowe...

Page 42: ...positive terminal of the discharged battery Item C and then to the positive terminal of the slave battery Item D Connect one end of the black jump lead Item B to the negative terminal of the slave ba...

Page 43: ...emove the brake release plates Figure 24 Item A from their storage position and keep hold of the bolts Item B 4 Remove the rubber caps Item C from the rear wheel motors Item D 5 Place the plates onto...

Page 44: ...d remove the fuel cap from the fuel tank 5 Observe the fuel level sight gauge Item B and stop fueling when gauge shows fuel tank is full NEVER RYHU OO WKH IXHO WDQN 6 Replace the fuel cap and hand tig...

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