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Alton Victorian Elmhurst Porch DW 9x12, Instruction Manual

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Alton Victorian Elmhurst Porch DW 9x12 Instruction Manual Download Page 11

11 

 

End Gable Assembly

 

Diagram 7 

EV0413 

Now slot the 2 longer gable bars 
(EV0494 / EV0495) into the cill. 

 

These  also need to locate with the 
middle rear purling (diagram 7) .

 

EV0494 

Next fit both left 
(EV0415) and right 

 

(EV0409) purlings to the 
standard glazing bars 
(EV0489).  These are 
handed parts and it is 
important to fit them the 
correct way round.  The 
purlings will have 
rounded edges on one 
side and square cut 
edges on the other, the 
rounded edges should 
be on the inside of the 
building fitting flush with 
the other components. 

 

The square cut edges 
should be outward 
facing and will be set in 
slightly from the rebate 
that takes the glass. 
These simply slot in place 
for now.

 

4 

Dia. 7 

EV0495 

EV0494 

Internal 

EV0415 

EV0409 

Internal 

Internal 

Summary of Contents for Victorian Elmhurst Porch DW 9x12

Page 1: ...07 14 07 19 ELMHURST 9DW 9 x 12 9 x 8 ELMHURST PORCH DW ...

Page 2: ...art 1 Gutter and Downpipe Installation Glazing part 2 Roof Vent Installation Optional Cresting End Caps and Finials Finish Installation Optional Auto Louvre Installation Parts Lists Section 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Page 3 4 5 6 7 8 9 10 15 16 23 24 27 28 30 31 37 38 39 40 44 44 47 48 50 51 53 54 55 56 57 58 59 63 9 Wide Victorian DW Cedar Greenhouse Assembly Instructions ...

Page 3: ...placing your greenhouse under trees or in other vulnerable locations To minimise the risk of wind damage try to select as sheltered a site as possible e g beside a hedgerow or garden fence Additional Considerations Please bear in mind that assembling your greenhouse can be time consuming You may need to spread the construction over two or more days We recommend that you avoid leaving the building ...

Page 4: ...de the arc of the front door Locate the greenhouse where there is maximum amount of sunlight and avoid if possible any shade from trees fences or other buildings Over hanging branches can be a particular nuisance and should be avoided Choose a site where the greenhouse is relatively easy to get to and convenient to bring water to and possibly a supply of electricity Finally and most importantly ch...

Page 5: ...5 ...

Page 6: ...river 2 would be ideal 1 to drill and 1 to screw 4mm Drill Bit 7mm Masonry Bit Hammer Drill Hammer Wooden Rubber Mallet Tall step ladders x 2 Tape Measure There are 9 different types of screws used in the construction of the greenhouse These are as follows with examples of where to look out for them EV0329 13mm SELF TAP EV0328 20mm PAN HEAD EV0330 25mm CSK HEAD EV0331 25mm PAN HEAD EV0332 40mm PAN...

Page 7: ...ter butt when doing this Once the roof is glazed fit the roof vents This is done from the inside gain access through the opening on a set of steps Longer Models If your building is longer than 12 i e has extensions then please also refer to the separate extension manual before you begin construction Extensions are available in 4 and 8 nominal lengths which can go each side of either an 8 or a 12 c...

Page 8: ...nts with the part numbers and sizes First of all drill pilot holes through the bottom of each mortise on the cill section e g EV0018 diagram 2 page 9 Then slot each glazing bar EV0489 into the mortise holes These are designed as a tight fit so you may need help with this or maybe use a solid object to push against Once firmly in position fix with 50mm CSK screws EV0333 Now slot the eaves rail into...

Page 9: ...ves bar internal face e g EV0421 Diagram 3 Internal Cill e g EV0018 EV0489 50mm CSK Screw Pilot hole it is easiest to drill down through the middle of the mortise to make sure you get the hole in the correct position Internal 3 Diagram 4 Keep flush at this point Side Base Plate e g EV0646 Side Cill e g EV0018 The side base plates EV0644 EV0646 should be fitted flush to the ends of the side cills a...

Page 10: ...54 1 Alu Base Plate EV0639 2687 1 As with the side cill you will need to drill pilot holes in the bottom of the mortise holes diagram 6 Assemble the glazing bars EV0489 with the gable cill flat on the ground as you did with the rear section These locate in the two outer mortise holes and the middle mortise hole Now slot the middle rear purling EV0413 onto the central glazing bar this will be fixed...

Page 11: ...ese are handed parts and it is important to fit them the correct way round The purlings will have rounded edges on one side and square cut edges on the other the rounded edges should be on the inside of the building fitting flush with the other components The square cut edges should be outward facing and will be set in slightly from the rebate that takes the glass These simply slot in place for no...

Page 12: ...r bar into place fix the bottom of the bar with an 80mm screw With the top of the bar lined up with the end of the purling keeping the inside edges flush drill a pilot hole close to the inside face of the tenon on the purling diagram 9 then fix with a 25mm countersunk screw This is only a transit screw so just make sure the joint is nice and tight a larger fixing will be added later 20mm 16mm Diag...

Page 13: ...he end of each bar The holes should be drilled centrally to the bar and spaced out as shown in diagram 10 End Gable Assembly 4 Pilot hole here Dia 10 EV0495 EV0483 40mm Screw Diagram 11 Internal Dia 11 EV0466 30mm 45mm EV0466 Diagram 10 Now slot the two roof corner bars into place these should be secured with 40mm Pan Head screws EV0332 diagram 11 EV0483 EV0482 Internal Internal EV0461 EV0465 ...

Page 14: ... supported it is a good idea to have a helper at this point Now using 25mm countersunk screws fix the purlings to the glazing bars as shown in diagram 12 and 13 Make sure the head of the screws are below the level of the timber so that they don t have any contact with the glass End Gable Assembly EV0415 EV0415 EV0413 EV0413 EV0409 EV0409 EV0466 EV0466 EV0489 EV0489 EV0494 EV0494 External External ...

Page 15: ...ll need to accurately measure from the outside edge of the corner bar to get the correct central position for the rear base plate This should be set in 34mm from each end diagram 14 Use 25mm Pan Head screws to fix this in place Dia 14 Internal End Gable Assembly ...

Page 16: ...n the correct orientation As before start by fixing the gable bars to the cills shown in diagrams 15 and 16 6ft Porch Front Part Name Part Number Size mm Qty Front Cill EV0005 507 2 Roof Corner R EV0480 1324 1 Roof Corner L EV0481 1324 1 Side Corner R EV0490 934 1 Side Corner L EV0491 934 1 Gable Purling R EV0408 480 1 Gable Purling L EV0414 480 1 Gable Bar R EV0492 1491 1 Gable Bar L EV0493 1491 ...

Page 17: ...17 Diagram 16 Porch Front Assembly Now slot the purling bars into place again as with the end assemblies these will be fixed later EV0408 EV0492 5 EV0408 EV0414 Dia 16 Internal Internal ...

Page 18: ... purlings tenon diagram 18 then fix with a 25mm countersunk screw This is only a transit screw so just make sure the joint is nice and tight a larger fixing will be added later 20mm 16mm Diagram 17 80mm Screw Internal 25mm Screw Porch Front Assembly Drill the pilot holes again as diagram 17 shows Fix the cill to the corner bar with an 80mm screw Internal Internal ...

Page 19: ...Slot the roof corner bars onto the gable bars and fix with 40mm screws diagram 20 Slot the above purling glazing bars into place ready to take the roof corner bars You should now drill the pilot holes shown in diagram 19 Dia 20 Pilot hole here Dia 19 EV0492 EV0493 E V 0 4 8 1 EV0480 Internal Internal ...

Page 20: ...20 Diagram 21 EV0492 EV0408 External Dia 21 External 5 Porch Front Assembly Flip each gable section over so you can fix the purling bars with 25mm countersunk screws diagram 21 ...

Page 21: ...d The front gables are easy to set up as the base plate is fitted flush with the end of the cill which meets the door diagram 22 The other end should have a mitre cut and will stop short of the corner diagram 23 Fix the base plates with 25mm pan head screws Internal Internal EV0005 EV0633M EV0633M Dia 23 Diagram 23 Diagram 22 Porch Front Assembly 5 EV0633M EV0632M ...

Page 22: ...agrams 2 and 3 note that you only need to attach them from beneath to the cills EV0907 they will be fixed to the eaves EV0910 EV0911 later during the assembly of the roof On the 8 returns the EV0489 verticals are not required your cills EV0906 x 4 and your eaves bars EV0908 x 2 EV0909 x 2 can not accommodate them The L shaped reverse corner bars which allow your porch to protrude from the building...

Page 23: ... underneath each of the mirrored porch returns with 25mm Pan Head screws The plates fit flush at the internal corner see left hand 9x12 example diagram 30 Attach base brackets D174M now or wait till section 16 of the manual Once complete the two porch returns will be a mirror image of each other and will be ready to be very carefully lifted onto your wall during the next section frame assembly Dia...

Page 24: ...ection on the wall you will need a helper to hold this in place or simply strap it to a set of steps Now offer the rear side assembly or side 4 8 extension assembly if your model is longer than 12 see additional instruction manual slotting the corner bar onto the end of the eaves bar do not fix this joint as it will be done at a later stage diagram 32 Screw the bottom of the corner glazing bar to ...

Page 25: ...sitions shown in diagrams 33 and 34 Diagrams 36 and 37 on the next page show the direction the holes should be drilled in Diagram 33 Diagram 34 EV0491 E V 0 4 8 3 EV0415 EV0483 EV0491 38mm 28mm 22mm 41mm Eaves bar Eaves bar Top View External Side External Front Diagram 31 19mm 30mm EV0405 EV0491 80mm Screw EV0639M Keep faces flush External Diagram 32 6 ...

Page 26: ...rom the glass rebate on the front of the building start by inserting the 80mm screw through the side of the eaves bar into the tenon on the end of the purling Next insert the 100mm screw vertically down through the roof corner bar into the eaves bar and finally securing the side corner bar diagrams 36 and 37 Internal 80mm CSK Screw E V 0 4 8 3 EV0415 EV0491 Eaves bar 100mm CSK Screw 100mm Screw EV...

Page 27: ...to the base and repeat the steps from page 24 to 26 Connect the handed porch return sections in a similar manner to the rear side using 80mm and 100mm CSK screws Finally attach the two halves of the porch front assembly ready for your door to fit into the doorway Doorway Mirror Image Top View 6 ...

Page 28: ...u need to do is attach the door handle to install this to the building Start by sliding the spindle through the top hole in the door diagram 38 then locate one of the door handles on this and fix with the screws provided Repeat this on the other side of the door diagram 39 Diagram 38 Diagram 39 Dia 39 External Views 7 ...

Page 29: ...ld go through the same face that the strike plate is mounted on and where the hinges are mounted on the other side The back of the frame should line up with the inside face of the gable glazing bar this should then also mean that the glass rebate on the frame header will line up with the rebate on the gable glazing bars diagram 41 When you are happy with the position of the frame fix it with the 5...

Page 30: ... hole through the mortise slot in the door frame header diagram 42 Slot the above door glazing bar EV0471 into the mortise slot in the door frame header and secure it with a 50mm CSK screw diagram 43 Diagram 42 EV0530 50mm CSK Screw EV0471 EV0530 Diagram 43 External Dia 41 7 Dia 43 ...

Page 31: ...is joint diagrams 45 to 47 Once in place still with your helper securing one end drill the roof corner glazing bars as shown in diagram 44 The pilot holes should be drilled horizontally and off centre as shown so that the screw on the other side misses this screw If you always drill the holes for the roof bars 18mm from the left hand side of the bar this will prevent any problems Fix the roof corn...

Page 32: ... Diagram 47 80mm Screw 80mm Screw 80mm Screw Ridge Bar E V 0 4 8 3 E V 0 4 8 2 EV0461 The central glazing bars should also have a pilot hole drilled and be fixed to the ridge bar with an 80mm CSK screw diagrams 45 47 X ray X ray 8 External ...

Page 33: ... drilled off centre as the roof corner bars were in diagram 44 Now fix with an 80mm screw Don t fix the bottom until all the roof bars are in place Ridge Bar E V 0 4 7 7 Dia 48 External Roof Part Name Part Number Qty 9x8 9x12 Ridge 8ft long EV0445 1 Ridge 12ft long EV0447 1 Roof Bars EV0477 3 7 Eaves Bracing EV0537M 3 7 Ridge Bracing EV0538M 4 6 Porch Ridge EV0770 1 Above Porch Bar EV0773 1 8 LH R...

Page 34: ... through the roof bars refer to diagram 34 page 25 for the location of this hole Make sure the roof bars are tight in to the eaves bar on the inside of the building and fix with 100mm screws diagrams 49 and 50 E V 0 4 7 7 Eaves Bar EV0489 E V 0 4 7 7 Eaves Bar EV0489 100mm Screw Dia 49 External X ray Dia 49 ...

Page 35: ...time now ensuring that everything fits tightly and is sealed You can support the weight on the joint between EV0770 and EV0773 with a roof spandrel EV0538M page 37 Your porch ridge attaches to the porch gable in the same way that your standard ridge met the end gables diagram 45 and the short roof bar is attached again in the standard fashion diagram 48 Two EV1154M brackets are now attached flush ...

Page 36: ...54 Diagram 55 Roof Assembly Internal Internal Internal External The porch valley gutter top bracket EV1160M can now be loosely inserted into the recess between the end of your porch ridge and the above porch small glazing bar The aluminium roof hip gutter channels EV1161M now need to be fed up onto that bracket from each side see diagram 56 Once both gutter channels are in place the bracket can be...

Page 37: ...e handed roof jack glazing bars now need to be fitted see diagrams 60 and 61 They attach to the ridge and porch ridge as per previous roof bars using 80mm CSK screws The bottom of each bar EV0776 EV0777 EV0778 EV0779 rests onto the EV1159M brackets Mark the hole locations shown in diagram 60 and then pilot drill the holes observing the recommend angle for the drill bit 80mm CSK screws are then use...

Page 38: ... 9 To start building your louvre you first need to assemble the sides Connect the two side section with the two inserts as shown here D166M D166M D168LM D168LM Pinch all glass retainers before glazing D166M D168RM D168RM ...

Page 39: ...m the rubber seal flush with the ends Attach the top and bottom of the louvre with the 12mm assembly screws 02 1864 In each end This locates with a screw channel in the side sections Makes sure you pinch the glass retainers as this helps secure the glass when in place You will find your louvre glass in the box with the louvre you can install this now but it is easier to do so when the louvre is in...

Page 40: ...fore you install each pane you need to run a thin bead of silicone up each glazing bar no greater than 5mm is needed All of the capping is pre cut to length so sort through it placing the capping around the building close to were you can reach it Silicone 10 Glazing Bar Capping Standard cedar capping or the upgrade aluminium capping NB Capping lists can be found at the rear of this book Use the le...

Page 41: ...EV610 x 1256 610 x 610 EV610 x 916 EV610 x 916 EV610 x 916 EV610 x 916 100 x 525 x6 610 x 153 610 x 153 610 x 153 610 x 153 610 x 610 A E C D E EV 45 7 x 91 6 28 4 x 10 50 D EV457 x 916 284 x 105 0 EV295 x 916 EV295 x 916 EV610 x 916 EV610 x 916 EV405 x 916 EV405 x 916 EV 40 5 x 91 6 EV 40 5 x 91 6 EV 40 5 x 91 6 EV 40 5 x 91 6 A C B B E V 6 1 0 x 1 8 7 3 E V 6 1 0 x 1 8 7 3 F G H H J 610 x 610 61...

Page 42: ...in the same method as the side glass the only difference is you have to stack the shaped panes on top using the black plastic 610mm cut to the width of your glass glass separators ROSEPS Make sure you have all the glass to hand when you are glazing these sections It is also a good idea to have an extra pair of hands to hold glass in place while you get the next section of glass ready Always keep t...

Page 43: ...43 Glazing part 1 Dia 64 Glass retaining bead Diagram 64 External 40mm Screw E V 0 5 2 4 External Silicone bead Diagram 65 External Eaves Bar EV0524 10 Eaves Bar ...

Page 44: ... Pan Head screws diagram 67 The top edge of the gutter parts should not come above the angled part of the eaves bars else glass interference will occur Fit the plastic pipe insert D201 into the ends of the gutter for your down pipe to run out of diagram 68 Use a small amount of silicone to seal this in place Dia 66 Internal Diagram 66 Gutter Parts Part Name Part Number 9x8 9x12 Gutter 8 long EV062...

Page 45: ...eads They have a flexible black plastic insert EV1168 in each re turn corner which needs to be siliconed into place to stop the gutter joint from leaking diagram 69 You may find it easier to pre assemble each L shaped handed gutter section on your work bench and then fit the completed section whole Silicone EV1161M EV1168 External External External ...

Page 46: ...mm D207 40mm Screw D201 Dia 70 Dia 71 Dia 71 Diagram 71 To install the downpipes straight to the floor cut the pipe as per the diagrams below Use a small amount of silicone at each joint The brackets can share the same hole as the capping for the panels Use two M6 nuts as washers to space the brackets out so the pipe run vertical ...

Page 47: ...e removed once in place Fix with one 25mm Pan Head screw Diagram 74 If you want to connect the pipe to a waterbutt cut the pipe appropriately and simply use the D207 joints to divert the pipe Its likely you will need to fix the downpipe brackets higher up again try to use a standard capping screw location diagram 72 If you have the aluminium capping you may find you wish to use an M6 nut to space ...

Page 48: ...pilot drill first sink the head slightly into the timber for a neat finish There are 2 grooves in the slam rail the one nearest the edge should be used for the aluminium capping and the one nearer the middle for the cedar capping Aluminium capping glass groove Cedar capping glass groove flip the bar for use with cedar capping Alu capping top edge Cdr capping top edge Dia 76 EV0720 E V 0 4 7 7 Dia ...

Page 49: ...he roof corner glazing bar The capping should also be fitted flush with the bottom edge of the glass at the eaves Glazing part 2 12 IMPORTANT Use 25mm countersunk screws where a vent is to be used so the head of the screw doesn t prevent the vent from closing properly E V 0 6 9 4 M E V 0 5 9 4 Insert Glazing rubber before fixing E V 0 5 2 3 Aluminium capping option Cedar capping option E V 0 5 2 3...

Page 50: ...place this on top of the ridge bar and fix in place using 40mm Pan Head screws though the pre drilled holes diagram 79 Repeat the same procedure with the porch ridge cover EV1174M keeping it flush to the front face Ridge Cover Cap Aluminium capping option Diagram 79 E V 0 6 9 4 M 40mm Screw Ridge Cover Cap Cedar capping option Diagram 79 E V 0 5 9 4 40mm Screw External External Dia 79 ...

Page 51: ...he vent frame that is ready assembled and fix the vent hinge to one end through the 4 pre drilled holes using the 20mm screws EV0328 diagram 80 Once this is in place fix the plastic vent filler EV0323 also with a 20mm screw its is important to make a pilot hole before fixing the plastic filler to prevent splitting Now take a 610mm x 610mm pane of glass and locate this in the vent hinge Before lowe...

Page 52: ... roof Use the 13mm self taping screws EV0329 to fix the hinge section to the ridge cap the screws will bore their own hole into the aluminium as you screw Secure one of the vent stops D220 at one end of the ridge hinge channel Next slide the roof vent along the channel of the ridge hinge from one end and secure with another vent stop diagram 84 and 85 You can now lower the vent until it rests on t...

Page 53: ...ion so that you get the bracket in the correct position Adjust the position of the lower arm on the slam rail until the arms of the autovent are parallel with the roof as possible then fix with 25mm screws NB Disregard any fitting instructions in the autovent box and any extra plates or screws as these are for other greenhouses However you should keep the leaflet as the operating instructions are ...

Page 54: ...sting 14 Diagram 87 From one end of the building and from the front of your porch slide your cresting pieces along the channel in the ridge cover caps making sure they are in the correct orientation diagram 87 Dia 87 ...

Page 55: ...22mm M6 bolt The easiest way to attach this is to slide the end cap onto the end of the ridge cover cap then slide the bolt on the end cap the head should locate in the lower recess of the end cap with the bolt in place you can then screw the finial down onto the bolt diagrams 88 and 89 X ray ...

Page 56: ...ills or simply drill new holes in the base plate to fix the bracket elsewhere you may want to do this to avoid joints in the brickwork etc diagram 90 Use brown rawl plugs 50mm screws and a 7mm hammer drill to secure it through the base brackets Finally check the door opens and closes well Adjust if necessary then fix with another 4 x 50mm countersunk screws as shown below diagram 91 50mm CSK Screw...

Page 57: ...uvre is installed in the greenhouse you can replace the manual handle with the automatic unit First of all remove the screw to release the arm diagram 92 Next Remove the handle from the frame of the louvre diagram 93 Diagram 94 shows the parts you need to attach the auto opener Diagram 92 Diagram 93 HE512M Diagram 94 02 1898 19mm or 25mm ...

Page 58: ...e frame using the 2 plates and 2 washers diagram 96 You should have either 19mm or 25mm screws spare from the greenhouse frame for this Once fixed in place attached the louvre arm to the opener and hold in place with the plastic pop on cap diagram 96 Diagram 95 Diagram 96 Diagram 98 Diagram 97 Now slide the cylinder onto the shaft attached to the body of the opener secure this in place with 2 grub...

Page 59: ... DW 1 EV0495 Glazing Bar Gable 8ft wide L EV0495 1876mm DW 1 EV0461 Glazing Bar Above Middle Purling 8ft wide EV0461 1275mm 1 EV0465 Glazing Bar Above Purling 8ft wide R EV0465 518mm 1 EV0466 Glazing Bar Above Purling 8ft wide L EV0466 518mm 1 EV0482 Glazing Bar Roof Corner 8ft wide R EV0482 1853mm 1 EV0483 Glazing Bar Roof Corner 8ft wide L EV0483 1853mm 1 EV0523 Roof Corner Cloaking 8ft wide R E...

Page 60: ...OSEPS Glass separators 4mm black 2 INS GREENHOUSE INSTRUCTIONS 1 EVPORHOU812P6B1 Evo Victorian with Porch 8x12 House Box 1 of 2 Quantity EV0447 Ridge Bar 12ft long EV0447 3824mm 1 EV0477 Glazing Bar Roof 8ft wide EV0477 1853mm 7 EV0773 Cripple Common Glazing Bar 6ft wide with 8ft deep 1 EV0778 Porch Valley Jack Glazing Bar 8ft LH 1 EV0779 Porch Valley Jack Glazing Bar 8ft RH 1 EV0630M ALU Vic Ridg...

Page 61: ...EV0005 Cill Front Gable 5ft wide EV0005 546mm 2 EV0408 Purling Gable 6ft wide R EV0408 483mm 1 EV0414 Purling Gable 6ft wide L EV0414 483mm 1 EV0471 Glazing Bar Above Door 6ft wide EV0471 566mm 1 EV0480 Glazing Bar Roof Corner R 6ft wide EV0480 1324mm 1 EV0481 Glazing Bar Roof Corner L 6ft wide EV0481 1324mm 1 EV0521 Roof Corner Cloaking R 6ft wide EV0521 1362mm 1 EV0522 Roof Corner Cloaking L 6ft...

Page 62: ...Corner 8ft wide EV0594 1862mm 4 EV1191 Cedar Above Porch Capping 538mm 1 EV1196 Porch Valley Jack Capping 8ft LH 1 EV1197 Porch Valley Jack Capping 8ft RH 1 02 1356 Clear Silicone 3 4 Cedar Capping EVPOR61CAPCDW Evo Cambridge Victorian Porch Cedar Capping 6ft x 1ft DW Quantity Gable EV0556 Cedar Capping Side Corner R EV0556 946mm HB DW 1 EV0557 Cedar Capping Side Corner L EV0557 946mm HB DW 1 EV05...

Page 63: ...ripple Common Capping 8 deep alu 538mm MOSS 1 EV1186M Porch Valley Jack Capping 8ft LH_Alu 1376mm MOSS 1 EV1187M Porch Valley Jack Capping 8ft RH_Alu 1376mm MOSS 1 Rubber EV0227 Glazing PVC 10m m700 1729D10GP coil 3 EV0231 Glazing PVC 100m m700 1729D10GP coil 1 1 Aluminium Capping EVPOR61CAPADW Evo Victorian Porch Alu Capping 6ft x 1ft DW Quantity Gable EV0656M ALU Vic Capping Side Corner R EV0656...

Page 64: ...64 Alton Greenhouses TGP Ltd Blythe Park Cresswell Stoke on Trent ST11 9RD Telephone 01782 385 409 www Altongreenhouses co uk sales altongreenhouses co uk ...

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