Altendorf F45 ProDrive Operating Manual Download Page 199 | Manualshive

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Faults/problems/troubleshooting

199

0000010038-003- GB

Faults/problems/troubleshooting

8.4

Electronic brake module

The main saw shaft is braked with an electronic brake module. This brake mo-
dule is located in the contractor control housing, and is accessible when the
rear panels have been removed.Braking is controlled in such a way that there
is a high brake current at the beginning of braking. This is reduced over time to
ensure smooth braking. In addition, a standstill monitoring facility switches off
the brake current if the motor is standing still. The brake module contains vari-
ous function blocks for control and monitoring tasks. There is also a communi-
cations connection for machine control.

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Summary of Contents for F45 ProDrive

Page 1: ...Operating Manual F45 ProDrive 1 6 2016 GB 003 0000010038 Translation of the original operating instructions...

Page 2: ...25 3 5 1 Noise characteristic values 25 3 5 2 Dust 27 3 5 3 Electromagnetic compatibility 27 3 6 Ambient conditions 28 3 7 Safety information 29 3 7 1 Operational safety 29 3 7 2 Safety devices 32 3 7...

Page 3: ...ller carriage 88 6 2 Working examples 90 6 3 Machine operation 98 6 3 1 Main switch 98 6 3 2 Switching the saw drives on and off 99 6 3 3 Setting the speed 101 6 3 4 Fitting the main saw blade 102 6 3...

Page 4: ...11 LASER cutting line display 174 6 6 12 Coolant spray device 176 6 6 13 TIP SERVO DRIVE 177 7 Cleaning care 7 1 Safety measures 178 7 2 Maintenance cleaning by the user 179 7 3 Maintenance cleaning b...

Page 5: ...lable where the machine is being used They must be read and heeded by any person performing the fol lowing activities at or on the machine Operating including set up troubleshooting during operation e...

Page 6: ...ng of the stated descriptions Fig 2 1 Type plate Type Machine designa tion Number Machine specific identification number Year of construc tion Year of manufac ture Saw blade min Diameter of the smalle...

Page 7: ...11 70563 Stuttgart Germany Identification number 0392 We hereby declare that the above mentioned product conforms with all applicable regulations of machi nery directive 2006 42 EC It fulfils the requ...

Page 8: ...Identification 8 Identification 0000010038 003 GB EC prototype testing certificate...

Page 9: ...Identification 9 0000010038 003 GB Identification...

Page 10: ...Identification 10 Identification 0000010038 003 GB GS test certificate...

Page 11: ...Identification 11 0000010038 003 GB Identification...

Page 12: ...Identification 12 Identification 0000010038 003 GB DGUV Test Certificate...

Page 13: ...Identification 13 0000010038 003 GB Identification...

Page 14: ...Identification 14 Identification 0000010038 003 GB C US Certificate...

Page 15: ...Identification 15 0000010038 003 GB Identification 2 3 Marks of conformity CE symbol GS symbol Wood dust appro ved mark C US mark...

Page 16: ...aterials e g chipboard coreboard MDF board Solid wood Veneer with a suitable clamping device Gypsum plasterboard Cardboard Dimensionally stable plastics thermoset plastics thermoplastics Sawing these...

Page 17: ...material Only circular blades which are solid chrome vanadium CV or tungsten carbide tipped TCT and have a maximum width of 20 mm are permitted for the main saw and milling grooving cutter The middle...

Page 18: ...s The pertinent accident prevention regulations as well as any other gene rally recognised technical safety and industrial medicine rules must be observed Repair work must be carried out by our own cu...

Page 19: ...ear cross end of the machine behind the main table length extension under no circumstan ces in the sliding table traverse area Fig 3 1 Machine operator positions Warning When removing workpieces at th...

Page 20: ...ing the handle Trimming without the trimming shoe Touching or manual infeed with automatically moving stops Saws without a riving knife Incorrect setting of the straight edge on the rip fence Use of c...

Page 21: ...or driven sliding table Crushing between the motor driven tilt movement of the saw blade and the rip fence or workpieces lying in the tilting area Contact with live parts when the electrical installat...

Page 22: ...ble box mm kg kg kg kg kg kg mm mm 2250 855 1282 970 1495 114 175 131 142 203 230 2580x660x330 2060x960x500 3000 855 1282 970 1495 158 234 131 142 203 230 3330x660x330 2060x960x500 3200 855 1282 970 1...

Page 23: ...used Manufacturer Doepke switching devices these switching devices can also be purchased via Altendorf DFS4 040 4 0 30 B NK release current 300 mA DFS4 040 4 0 03 B NK for personal protection i Note D...

Page 24: ...20 5 5 200 220 50 19 8 23 2 35 7 5 200 220 50 26 5 29 9 35 5 5 380 420 50 60 11 5 13 5 20 7 5 380 420 50 15 5 17 5 25 11 380 420 50 22 5 24 5 35 VARIO tilting to one side 380 420 50 60 36 0 38 0 35 V...

Page 25: ...it cannot be reliably deduced from this whether or not additional precau tionary measures are needed to protect operators Sound power level dB A Emission sound level at the workplace dB A Tools Idlin...

Page 26: ...8 003 GB Factors that influence the immission level at the workplace include the duration of exposure room characteristics other sources of noise such as the type and number of neighbouring machines a...

Page 27: ...orce in Germany The machines are tested concerning wood dust in accordance with the BGI 739 1 The machines bear the DGUV mark with the additional wood dust mark holzstaubgepr ft Consequently a company...

Page 28: ...d storage The machine must not be used in an environment with explosive or corrosive gases The ambient temperatures for transport and storage range from 25 C to 55 C and 70 C is permissible for a shor...

Page 29: ...of the European standard EN 847 1 2005 A1 2007 When grooving with milling tools only use milling tools for manual feeding with a groove width less than or equal to 20 mm 5 mm for machines with the op...

Page 30: ...saw blade diameters from 250 mm to 550 mm With respect to their thickness they match the cutting line widths of commercially available tungsten carbide tipped saw blades If other saw blades e g made o...

Page 31: ...revent ignition of remaining chips dust The sawdust generated during cutting not only impairs visibility but is also partially hazardous to health Therefore the machine must be connected to a chip ext...

Page 32: ...jamming between the fence and the rising gear rim or can be switched over to a low guide sur face for cutting narrow and flat workpieces allowing adequate space for the guide hand together with the p...

Page 33: ...requi red for sawing above the machine table with a safeguard against lifting beyond the maximum cutting height of 5 mm Rollers integrated in the safety hoods at the leading and trailing ends facilita...

Page 34: ...e risk potential of lithium batteries is in addition to the product design prima rily determined by the module or system capacity The types used by Altendorf are low capacity lithium batteries batteri...

Page 35: ...Product description 35 0000010038 003 GB Product description Source VdS 3103 2012 06 01 Lithium batteries Excerpt of the GDV leaflet for damage prevention...

Page 36: ...Definitions 36 Definitions 0000010038 003 GB 4 Definitions 4 1 Description of machine Fig 4 1 Description of the sliding table saw...

Page 37: ...e 5 Rip fence 6 Trimming hold down device clamping shoe 7 Table insert 8 Machine table 9 Table length extension 10 Fixing elements 11 Protective hood holding fixture 12 Push stick 13 Sliding table 14...

Page 38: ...fastened to the machine such that it can be tilted out of the work position without tools or similar equipment Safety appliance Additional device that is not an integral part of the machine but helps...

Page 39: ...Definitions 39 0000010038 003 GB Definitions...

Page 40: ...ree of dismantling of the sliding table saw depends on the transport conditions and the options supplied with the machine The sliding table is al ways shipped dismantled into several installation asse...

Page 41: ...a load bearing strength suitable for the machine weight and should be flat and level Select an installation site that provides enough clearance around the sliding ta ble saw allowing for the space re...

Page 42: ...sport siting and installation 0000010038 003 GB Danger Danger of crushing For operation with the max workpiece weight secure the machine against tilting Ensure that there is sufficient safety clearanc...

Page 43: ...idth 280 mm Motor driven adjustment PA Cutting width 360 mm Dimension B Sliding table length 360 mm Dimension C Sliding table length 290 mm sliding table length 30 mm with TSD Dimension D Crosscut fen...

Page 44: ...lation 0000010038 003 GB Fixing A fixing element is provided on the side of the machine frame to ensure the ma chine stays in position Once the sliding table saw has been set up loosen the screws and...

Page 45: ...Installation 5 3 1 Telescopic tube for swinging arm Assembly telescopic tube Standard Compact Fig 5 3 Installing the telescopic tube 1 Undo the cheese head screw 2 Push in the telescopic tube from th...

Page 46: ...4th axis Fig 5 4 Swivelling arm 4th axis 1 Support bolt 2 Plug type connection plate telescopic tube 3 Plug type connection plate swivelling arm housing i Note The two plug type connections have a di...

Page 47: ...oles on the table top face end Loosely secure to the table top with two M10 nuts and U shaped washers Screw fit the TPL to the aluminium brackets 6 Tighten the M10 nuts If necessary correct the alignm...

Page 48: ...t the fastening screws of the support arms into the holes on the table top face end Loosely secure to the table top with two M10 nuts and U shaped washers Screw fit the TPL to the aluminium brackets T...

Page 49: ...bar 1 Fit the measuring bar easily with M6x30 countersunk screws 1 2 Knock a 6x45 clamping pin 2 through 3 Tighten the countersunk screws 1 Fig 5 9 Installing the main table width extension 1 TPV boar...

Page 50: ...he TPV onto the brackets on the table top and insert the fastening screws of the support arms into the holes on the table top face end Loosely secure to the table top with two M10 nuts and U shaped wa...

Page 51: ...ace the supporting pipe of the cross slide 1 onto the bolt 8 of the telesco pic tube Tilt the cross slide to the sliding table suspend and clamp using the eccentric lever 2 for the operation of the ec...

Page 52: ...alling down To remove the cross slide pull out the safety locking mechanism and push up the clamping lever The safety mechanism engages in the hole 4 The cross slide can now be removed completely When...

Page 53: ...de without a risk of the cross slide falling down To remove the cross slide pull out the safety locking mechanisms and turn them The safety locking mechanisms engage The cross slide can now be re move...

Page 54: ...pered surfaces Changing the 90 crosscut fence 1 Undo the clamping bolts 1 2 Move the crosscut fence to a new position ensure that the clamping bolts are inserted into the grooves 3 Tighten the clampin...

Page 55: ...the handle of the degree scale clamping Carefully turn the crosscut mitre fence by 90 so that the ball bearing can be inserted in the groove of the sliding table and the threaded bolt of the clamping...

Page 56: ...Transport siting and installation 56 Transport siting and installation 0000010038 003 GB Fig 5 15 Installing the WGA 1 Clamping degree scale 2 Clamping pivot point 3 Ball bearing...

Page 57: ...llation 90 clamping Fig 5 16 90 clamping 1 Support roller 2 Clamping lever 3 90 stop 4 Pressure piece on the clamping lever 5 Guide bolt s Fig 5 17 Crosscut mitre fence left hand side 1 Clamping screw...

Page 58: ...ree scale and push the guide carriage into the middle Position the T nut for pivot clamping so that there is enough clearance to the pivot Push the ball bearing over the groove in the sliding table Ca...

Page 59: ...the T nut with clamping screw 3 into the pivot Swivel the WGA to its 90 position and clamp with clamping lever 1 Tighten the clamping screws Operating elements Fig 5 19 WGA_LD 1 Telescopic extension 2...

Page 60: ...llation 0000010038 003 GB Fig 5 20 90 clamping 1 Support roller 2 Clamping lever 3 90 stop 4 Pressure piece on the clamping lever 5 Guide bolt s Fig 5 21 WGA_LD LH side 1 Clamping screw telescopic ext...

Page 61: ...CNC crosscut fence Operating elements CNC crosscut fence UNO 90 Fig 5 22 CNC crosscut fence UNO 90 1 Stop fence 2 Axis drive 3 Axis extension 4 Electrical connection 5 Clamping screws 6 Indexing bolt...

Page 62: ...nsion installation Insert the extension into the guide until the indexing bolt engages Tighten the clamping screw When using the second throw over stop the adjustable dimension increa ses by 1000 mm F...

Page 63: ...Transport siting and installation 63 0000010038 003 GB Transport siting and installation Fig 5 24 Extension installation 1 Locking hole extension 2 Indexing bolt 3 Clamping extension...

Page 64: ...g the outer fixing screws 3 Only tighten the middle fixing screw loosely Fig 5 26 Installing the middle carriage 1 Place the middle carriage on the bottom carriage so that the interlock is pointing to...

Page 65: ...s in the clamping piece Fig 5 27 Installing the top carriage 1 Carefully push on the top carriage making sure it is not skewed watch the e chain 2 Carefully push the guide rails onto the double roller...

Page 66: ...siting and installation 0000010038 003 GB Fig 5 29 Central fixing 1 Tighten the central fixing screw 2 Check that the sub rollers are correctly adjusted Fig 5 30 Bracket on the bottom carriage 1 Fix t...

Page 67: ...GB Transport siting and installation Fig 5 31 Bracket on the bottom carriage Fig 5 32 Position of e chain 1 Place the bottom e chain on the bracket on the bottom carriage 2 Run the cable into the mach...

Page 68: ...rew the first link of the e chain onto the bracket using 2 screws Fig 5 34 Switch cabinet 1 Connect the plug to the switch cabinet 2 Tighten the cap nut Warning The connectors have 3 and 5 poles Ensur...

Page 69: ...Transport siting and installation 69 0000010038 003 GB Transport siting and installation Fig 5 35 Fastening the e chain cable 1 Remove all the packing tape 2 Screw on the cover profile...

Page 70: ...e All work on the electrical equipment including connection to the mains supply may only be performed by a qualified electrician Disconnect the machine from the mains supply before working on the elec...

Page 71: ...Transport siting and installation 71 0000010038 003 GB Transport siting and installation Fig 5 37 Circuit diagram...

Page 72: ...w motor S 1 Sliding table safety switch S 2 EMERGENCY STOP button S 3 Temperature monitor for scoring saw motor S 1 Machine door cover plate safety switch E 1 Multifunction module F 1 F 2 Control fuse...

Page 73: ...d are under 2 mg m3 When the machine is attached to a correctly functioning extraction system with an air speed of at least 20 m s measured at the connection socket you can assume it is and will stay...

Page 74: ...device SPRAY make sure that you use a suita ble moisture extraction system in order to avoid faults Check the function of the extraction system at regular intervals A spark extinguishing system should...

Page 75: ...Check Rest the swinging arm against the machine frame fully extend the telescopic tube of the swinging arm and check dimensions A and B Set dimensions A and B with a tolerance of 0 5 mm if necessary...

Page 76: ...eld by hand with noticea ble force and that they slip while the sliding table is moved Setting of the sub rollers The sub rollers have eccentric bearings and can be adjusted The sub rollers are set so...

Page 77: ...ce a rip fence straight edge on the sliding table and move the table into the middle position Move the sliding table forward and backward the main table must be approx 1 10 mm lower Adjusting the main...

Page 78: ...able it must be possible to move the cardboard freely in every position The crosscut fence must be parallel to the surface of the sliding table Setting Adjust the height of the swinging arm bolt and f...

Page 79: ...e rising teeth pass only a slight fluttering should be heard compared to the noise of the cutting teeth Setting Release the sliding table mounting components at both ends and in the centre if installe...

Page 80: ...extension The degree of free cut on the rip fence can be altered by adjusting the middle lock nuts Tighten the nuts on the bolts connecting the round bar and the table width extension Setting Electrom...

Page 81: ...e next cut turn the board counterclockwise For the 5th cut cut off a strip with a width of approx 10 mm Measure the thickness at both ends of the strip with a vernier caliper The difference between th...

Page 82: ...n 2 strips approx 100 mm wide vertically in front of the crosscut fence cut in this position and butt the cut surfaces against each other If the setting is correct the cut surfaces should be parallel...

Page 83: ...can be installed at two positions on the cross slide Position 1 Cutting boards The operator presses the workpiece against the fence in the cutting direction Position 2 Cutting solid wood and boards u...

Page 84: ...ence coming into the cutting plane when swung Clamping of the stop profile at the pivot and on the degree scale Additional clamping at the 90 position Movable fixable C profile as an additional workpi...

Page 85: ...ase the clamping screw and clamping lever Push the crosscut mitre fence to the 2nd position Push the guide piece of the eccentric clamping system into the pivot groove as far as it will go and clamp i...

Page 86: ...ed up to the required dimension The set dimension is read off from the edge of the aluminium profile The dimension scale can be adjusted to the individual tool thickness after re leasing the knurled s...

Page 87: ...e the stop fence is moved forward until its rear end is in front of the saw blade The stop fence is moved into the flat position when cutting flat and narrow workpieces This means there is more space...

Page 88: ...perating 88 Operating 0000010038 003 GB 6 1 3 Double roller carriage Sliding table operating elements Fig 6 8 Sliding table operating elements manual Fig 6 9 Sliding table operating elements TIP SERVO...

Page 89: ...Operating 89 0000010038 003 GB Operating The vacuum suction cups are exclusively operated by means of the operating panel Fig 6 10 Sliding table operating elements vacuum suction cups...

Page 90: ...ce to be cut The latter is also particularly important for ensuring perfect functioning of the top extraction system Rotational speed Position of the hands Lay your hands flat on the workpiece with fi...

Page 91: ...le Fit the clamping shoe on the sliding table Lay the workpiece with the hollow side down and press underneath the clamping shoe Push the workpiece forward by applying pressure with the ball of your r...

Page 92: ...the top pro tection hood according to the workpiece height Push the workpiece aligned along the fence and sliding table forward using the push stick in the vicinity of the saw blade and push the part...

Page 93: ...sh stick in the vicinity of the saw blade to push the strip beyond the riving kni fe Crosscutting wide workpieces Tool Circular saw blade for crosscuts Work cycle Lay the workpiece against the crosscu...

Page 94: ...nce so that the cut out strip is produced on the side of the blade opposite the fence Lower the protection hood onto the workpiece and ensure good workpiece guidance left hand pres ses the workpiece a...

Page 95: ...unintentional insert operation Crosscutting against the rip fence Lay the material against the crosscut fence of the cross slide Set the required dimension at the rip fence pulling back the stop fence...

Page 96: ...or fine cuts Work cycle Adjust the deflector wedge featuring a magnet not part of the scope of supply such that the workpiece cuts cannot touch the rising section of the saw blade Only feed workpieces...

Page 97: ...ip fence and then cut them to the required dimension However if the workpieces exceed the cutting width of the machine the dimension is set at the machine s crosscut fence Cutting with a negative cutt...

Page 98: ...trol unit carries out a self test after which the available axes and their current values are displayed Grey black main switch The main switch does not have an EMERGENCY STOP function When the machine...

Page 99: ...hed on To switch off press the black button marked 0 Fig 6 22 Switches for saw drives Warning Before switching on the machine make sure that all protective devices required for the respective work cyc...

Page 100: ...turned on and off with the switches on the sliding table option In addition the machine can be switched off with one of the EMERGENCY STOP buttons However this possibility should only be used in case...

Page 101: ...permissible with a saw blade dia meter of D 550 mm only for machines without scoring unit for VARIO 3500 rpm Optimum position for changing speed belt Tilt saw unit to 25 Fig 6 24 Changing the rotation...

Page 102: ...ay lead to severe injuries Do not fit any saw blades that are cracked or damaged in any way Only fit saw blades with a diameter between 250 and 550 mm Machines with a scoring unit have a maximum saw b...

Page 103: ...ndo the expansion head screw by turning it counterclockwise with the flange 9 Before fitting the new saw blade remove any adhering chips and dust from both flanges 10 Place the saw blade and front fla...

Page 104: ...ct the riving knife block completely and tighten the clamping screw of the riving knife holding fixture 5 Close the red protective cover and perform a short test run to see whether the milling cutter...

Page 105: ...ording to the saw blade size and main blade thickness Ensure that the riving knife thickness is min 0 2 mm larger than the main blade thickness The distance of the riving knife from the gear rim must...

Page 106: ...lts Cutting speed in m sec for the adjustable rotational speeds and saw blade dia meters The areas marked grey may not be adjusted Warning Please note that only main saw blades with side holes can be...

Page 107: ...he sliding table in any position so that the workpiece can be pushed against the crosscut fence without the easy running sliding table being set in motion unintentionally It is actuated by means of a...

Page 108: ...es and then adjust them together by pressing the START button Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep speed mode Pressing t...

Page 109: ...rating 6 4 1 Function button block Fig 6 32 Function keypad 1 Back to previous dimension 2 Program call up 3 Vacuum carriage option 4 Delete input 5 Menu call up 6 Calibration 7 Rotational speed adjus...

Page 110: ...via the numeric keypad the new dimension is shown in inverse format Press the START button to carry out positioning Calibration Press the axis selection button for the cutting height Press the Cal bu...

Page 111: ...fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep speed mode Pressing the button for more than 3 seconds switches adjustment to rapid speed mode Briefly...

Page 112: ...ustment Warning Always observe the following points prior to tilting the saw blade Use the wide safety hood Clear the main table of any workpieces in the tilting area When cutting widths less than 180...

Page 113: ...t angle via the numeric keypad Press the Cal button the new tilt angle is shown on the display Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes pla...

Page 114: ...essary due to tilting the correction dimension will be displayed in the third line from the top on the dis play No value is shown on the display if no correction is necessary Fig 6 36 Rip fence dimens...

Page 115: ...election button for the rip fence the symbol for the rip fence is shown in inverse format Enter the required dimension via the numeric keypad the new dimension is shown in red Press the START button t...

Page 116: ...ng width via the numeric keypad Press the Cal button the new cutting width is shown on the display Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes...

Page 117: ...nt option Press the axis selection button for VARIO the following mask appears Fig 6 39 Selection button for rotational speed adjustment Fig 6 40 Selecting the rotational speed 1 The saw blade diamete...

Page 118: ...the START button or select another speed level Saw blade Permitted speeds 250 350 mm 2000 6000 rpm 400 mm 2000 5000 rpm 450 mm 2000 4000 rpm 500 550 mm 2000 3500 rpm Tbl 6 2 Permitted speeds i Note F...

Page 119: ...igger adjustments Fig 6 41 Selection button for scorer adjustment Fig 6 42 Adjusting the scorer 1 The cutting height of the scorer and the side position can now be defined with the aid of buttons F2 F...

Page 120: ...F2 F3 buttons causes minimal adjustments Holding these buttons down causes bigger adjustments The height that has been set is saved when you exit the scorer function When the scorer motor is on the sc...

Page 121: ...ade All settings can be made while the machine is running so they can be done very quickly Press the axis selection button for the scorer the following display appears Button 1 Back to previous page B...

Page 122: ...be calibrated with button 2 3 or 4 the symbol of the selected position will be shown in inverse format Press the Cal button on the function keypad for longer than 1 sec CAL will appear on the screen...

Page 123: ...menu the electronics saves the last values set When the scoring saw is switched on the scoring blade is automatically moved to the previously set values When the saw drives are switched off the scorin...

Page 124: ...n key and enter a new value When you press the yellow START button the dimension field changes colour The value is displayed in green once the position is reached If a manual rip fence is equipped the...

Page 125: ...fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep speed mode Pressing the button for more than 3 seconds switches adjustment to rapid speed mode Briefly...

Page 126: ...o be vacuum held or re leased During vacuum holding the button turns from grey to green Actuate the marked function key to access the vacuum table menu where it is possible to configure the active suc...

Page 127: ...3 GB Operating 6 4 10 Menu Pressing the function key Menu in the function keypad takes you to the main menu User menu When the function key User menu is pressed the respective mask appears Fig 6 47 Ma...

Page 128: ...ressed the respective mask appears Basic settings When the function key Basic setting is pressed in the user menu the respective mask appears When the function key Switch over to inches is pressed the...

Page 129: ...Use the Down arrow button to display additional languages that can be selected When the function key Technician level is pressed in the user menu the res pective mask appears The technician level is p...

Page 130: ...e following mask appears A program can be called up by entering the two digit program number Button functions Button 1 Back to previous page Button 2 Scroll up through programs Button 3 Scroll down th...

Page 131: ...ams Press button 5 in the Run programs function to call up the Change pro grams function Button functions Button 1 Back to previous page Button 2 Up one line Button 3 Down one line Button 4 Delete pro...

Page 132: ...Button functions Button 1 Back to previous page Button 2 Next free program location Button 3 Next free program location Button 4 Button 5 Create program Fig 6 55 Creating programs i Note Saving curre...

Page 133: ...s follows Turn off the main switch and secure against turning on again Actuate the release lever Swing the protection hood away Fig 6 56 Protection hood swung away Warning You may only work with the p...

Page 134: ...57 Normal working position 1 Unlocking locking lever i Note After completing the work cycle immediately swing the protection hood back into the normal working position and lock it with the lever Pull...

Page 135: ...ompletely ex change the hood but only the respective hood section by means of a snap fit For exchanging the hood section press the red pusher down and swivel out the hood section Suspend the other hoo...

Page 136: ...achine tilting to both sides Installing the wide protection hood see photo and text on previous page For tilting in the negative range the protection hood is pulled out after unlo cking the lever at t...

Page 137: ...as reached its opera ting speed after approx 5 sec It is started by pressing push button I labelled with the scoring saw symbol on the panels Saw blades We recommend using two part scoring blades whic...

Page 138: ...he sliding table in the cutting direction Unlock the lock in the middle of the saw blade by pressing the knob on the middle carriage Move the sliding table to the end position in the cutting direction...

Page 139: ...nitely variable cutting width adjustment Failure to comply with the operating instructions inadmissibly redu ces Health and Safety at Work and excludes any claims for liability Incorrect use and use o...

Page 140: ...rew approx 2 turns Turn the spindle until the required dimension is reached 1 turn 0 5 mm Tighten the clamping screw Make a test cut and if necessary correct the cutting width again as descri bed abov...

Page 141: ...e the adjustment unit to jam on the shaft Dismantling Using the Allen wrench Release the clamping screw 1 turn the spindle 2 approx 3 4 turns clockwise until the flange 3 can be removed from the holde...

Page 142: ...e other half of the adjustment unit Installation The clamping screw 1 is released Fit the flange 3 vertically onto the holder 4 so that the spindle 2 enga ges in the threaded hole 7 Turn the spindle 2...

Page 143: ...ote A red anodised table strip is integrated in the area of the scorer optio nally available with LED lighting This strip marks the hazard zone of the scoring tool Fig 6 66 Red table strip standard Fi...

Page 144: ...ight width and cutting width All settings can be entered via the keypad while the machine is running and are shown on the display Replacing saw blades Fig 6 68 RAPIDO Plus 1 Remove the adjustment unit...

Page 145: ...do the screws 2 Remove circular saw blade 3 Carefully clean the flange and screws 4 Fit a new saw blade paying attention to the rotational direction and hole pattern 5 Insert screws and tighten with a...

Page 146: ...nes tilting to both sides Scorer diameter 180 mm Duet set Main saw blade and scorer blade ground to the same width in pairs RAPIDO BS Width adjustable scoring system with two saw blades the spacing of...

Page 147: ...n be fitted quickly and easily to the sliding table with an eccentric clamping system Dimension scales are inclined in order to stay in the opera tor s field of vision Crosscutting to 2500 mm Double s...

Page 148: ...le due to its eccentric clamping system The stop bar 2 throw over stops can be used in both stop profiles It is possib le to crosscut workpieces of up to 1350 mm in length or when the extended stop fe...

Page 149: ...ing range on the display electronics Throw over stop 1 is permanently connected to the measuring system and the display unit The measuring range is from approx 150 mm to approx 1630 mm Throw over stop...

Page 150: ...state is shown in the bottom right hand corner of the display The batteries can be recharged using the supplied charger Changing the rechargeable battery Fig 6 75 Changing the rechargeable battery fo...

Page 151: ...e following calibration menu will appear only the first throw over stop can be calibrated Switching the display unit from mm to inches or inches to mm Press the Menu button Select inch or mm as the me...

Page 152: ...imension of the current throw over stop is shown in bold Throw over stop 1 is firmly connected to the measuring system and the display unit Throw over stop 2 is a flip stop and when it makes contact a...

Page 153: ...Operating 153 0000010038 003 GB Operating The fence position is switched over on the cross slide by pressing the button on the left hand side...

Page 154: ...ging state is shown in the bottom right hand corner of the display The batteries can be recharged using the supplied charger Changing the rechargeable battery Fig 6 80 Changing the rechargeable batter...

Page 155: ...Operating 155 0000010038 003 GB Operating i Note For information on how to handle batteries see chapter 3 6 4...

Page 156: ...e following calibration menu will appear only the first throw over stop can be calibrated Switching the display unit from mm to inches or inches to mm Press the Menu button Select inch or mm as the me...

Page 157: ...ystem ensures precise and fast setting of the rip fence The display is always in the field of vision The touch free measuring system is not sensitive to dust When the guide surface of the stop fence i...

Page 158: ...038 003 GB Fig 6 86 Remove the housing with the display unit i Note For information on how to handle batteries see chapter 3 6 4 Fig 6 87 Undo the screws and remove the cover Fig 6 88 Change the batte...

Page 159: ...he workpiece width with a sliding calliper Hold the F button down the right hand digit of the display starts flashing after approx 3 seconds Pressing the button increases the flashing digit by 1 each...

Page 160: ...Operating 160 Operating 0000010038 003 GB Hold the button down for more than 3 seconds the display shows inches or mm Release the key the display unit now shows the set dimension in inches or mm...

Page 161: ...arallel cutting devices are good for this In parallel cut ting the flip stop is set to the same dimension at the crosscut fence and at the PALIN The workpiece can be placed safely and be guided easily...

Page 162: ...03 GB PALIN_D with digital dimension display and precision setting system A precise adjustment system is used for precision setting in 1 10 mm increments Both parallel cutting devices can be adjusted...

Page 163: ...ox 12 months would not be reached and the sym bol in the battery capacity display would not show the battery status correctly Calibrating the display unit Push the fence to the right against the mecha...

Page 164: ...value as follows Press the F button all digits of the display will light up after 3 seconds Hold the F button down The right hand digit of the display starts flashing Pressing the button increases th...

Page 165: ...open the mecha nism until the sliding block can be pushed laterally into the carriage groove Use the handle to fasten the quick action clamp to the desired position applying slight force Undo the lat...

Page 166: ...3 GB Altendorf Klemmfix consists of two collets for fixing narrow and small workpie ces on the sliding table They securely hold workpieces from 0 70 mm The col lets can be used as required throughout...

Page 167: ...e is posi tioned vertically in relation to the cylinder axis If the pressure plate is offset by more than 2 from the vertical position e g by contact with the back of the hand no clamping force builds...

Page 168: ...he operating status of the hold down device is shown on the switch box of the protection hood support Yellow lamp Cylinder pressurised White lamp Cylinder not under tension If the remote control fails...

Page 169: ...e customer must provide a pneumatic connection of 6 bar Operation The pneumatic hold down beam consists of two segments and can be opera ted by 2 control levers to ensure optimum holding down of diffe...

Page 170: ...ng table Insert the two T nuts into the sliding table groove Align the hold down beam in parallel with the protection hood The distance between the hold down beam and the protection hood should be 15...

Page 171: ...suction cup rows via a high capacity va cuum pump to reliably hold the workpiece on the sliding table Each suction area can be individually controlled the workpiece can be released at the press of a...

Page 172: ...e work with large format or long workpieces It extends the width of the workpiece support surface to max 650 mm by means of two telescopic tubes Long boards can be securely loaded and crosscut The add...

Page 173: ...ort extension for large format or particu larly unwieldy boards The additional cross slide can be easily fitted at any point of the sliding table due to its quick action clamping system Max workpiece...

Page 174: ...aser is sufficiently low that looking into it briefly is harm less The eye is protected by its natural reflex to close Never observe the laser beam using optical aids or instruments e g glasses binocu...

Page 175: ...en swung away and this has been followed by positio ning it is necessary to check and possibly correct the laser settings Setting Place wooden gauges 1 in the sliding table groove and saw for approx 1...

Page 176: ...ting point and for certain light metal alloys espe cially in conjunction with the infinitely variable speed adjustment A sensor is fitted in the front table strip to detect the workpiece It will inter...

Page 177: ...and is activated as soon as the joystick fitted on the sliding table is actuated pressing forward pulling backward Operation is carried out from the usual workplace of the machine upstream of the sli...

Page 178: ...re doing any maintenance work Non observance can lead to severe injuries i Note Before using solvents and cleaning agents make sure that these substances do not cause damage to the painted anodised or...

Page 179: ...o longs the life of the machine is prerequisite for perfect cutting results and reduces the risk of accidents Pay attention to the following Machine table Sliding table Sliding table guides Tilt segme...

Page 180: ...a month Sliding table Fig 7 3 Remove dirt and resin residue from the guide of the sliding table using a cloth soaked in spirit Fig 7 4 Remove dirt from the bottom of the guide of the sliding table Fi...

Page 181: ...Cleaning care 181 0000010038 003 GB Cleaning care Swinging arm Fig 7 6 Cleaning of the sub rollers of the sliding table Fig 7 7 Open the swinging arm compartment Fig 7 8 Clean the roller...

Page 182: ...re 0000010038 003 GB Segments Fig 7 9 Clean the roller from below i Note DO NOT APPLY OIL TO THE SWINGING ARM just clean dry Fig 7 10 Remove chips dirt from the tilt segments right and left hand side...

Page 183: ...quently move the block up and down Fig 7 12 Spray guides with universal oil i Note Remove the oil from all lubricated points using a cloth i Note Clean the monitor controls screen using screen cleanin...

Page 184: ...iding table guide Cleaning cloth petroleum spirit On the monitor Microfibre cloth display cleaning spray or pad Avoidance of Necessary subsequent treatment Rust formation Universal oil Warning NEVER A...

Page 185: ...cation is necessary every 12 months irrespective of the distance tra velled Clearing the message To temporarily clear the message Actuate the STOP button After 10 adjustments or an interruption to the...

Page 186: ...tch and secure against turning on again Remove the protective cover and relubricate the lubricating nipples with the provided grease gun After lubrication fit the cover plate The machine is operationa...

Page 187: ...ive of the distance travelled How to proceed To relubricate set the tilt of the saw blade to 45 and the cutting height to 0 mm Open the machine door or remove the protective cover plate VARIO This all...

Page 188: ...0010038 003 GB Lubricating the scorer Fig 7 15 Lubricating nipples arrows saw unit tilting to both sides i Note Lubricating the scorer is only required for machines tilting to both sides option Fig 7...

Page 189: ...Cleaning care 189 0000010038 003 GB Cleaning care i Note No relubrication of the saw shaft is necessary...

Page 190: ...ON 2 Esso BP Energrease LS 2 BP ELF ROLEXA 2 Elf Gulfcrown Grease No 2 Gulf Marson EPL 2 Wintershall Shell Alvania grease R 2 Shell Extreme pressure bearing grease LGEP 2 SKF Way Lubricant 220 Texaco...

Page 191: ...y qualified persons 7 3 1 Checking the winding shield Checking the winding shield The resistance of the PTC resistors must be checked in the motor terminal box by an electrician at least once a year R...

Page 192: ...ective de vices and so on There are two function groups Function group 1 Motor temperature Machine door Lower saw blade cover EMERGENCY STOP button Sliding table limit switch Function group 2 Brake un...

Page 193: ...d by a winding shield This swit ches a motor off automatically if it overheats In the case of machines equipped with a scorer the scorer drive is also switched off even if this motor was not overloade...

Page 194: ...r to machine diagnosis display Control circuit fuses defective Turn off the main switch open the switch cabinet and identify which of the fuses F1 F2 F8 is defec tive Find and eliminate the cause Repl...

Page 195: ...ect calibration for DIGIT_X CONTROL Recalibrate Swinging arm does not move smoothly Soiled telescopic tube or track rollers Clean telescopic tube or track rollers check wiper Sliding table has late ra...

Page 196: ...ect free cut Readjust the free cut Break outs in spite of scorer Scorer not aligned with main saw blade Readjust free cuts the free cut should be almost 0 Scoring blade too nar row Adjust saw width Wo...

Page 197: ...r empty Change cartridge E21 Error during update File error on the USB stick E22 Error during update File errors on the USB stick vari ous E40 20VAC control voltage missing Check fuse F9 E41 24VAC con...

Page 198: ...on fault Request a service technician to check the function E59 Emergency running block 3500 rpm Switch the main saw blade off and on again E61 Malfunction drive positioning cur rent consumption evalu...

Page 199: ...ssible when the rear panels have been removed Braking is controlled in such a way that there is a high brake current at the beginning of braking This is reduced over time to ensure smooth braking In a...

Page 200: ...ength 3000 mm Rip fence Cutting width 1000 mm table width extension aluminium anodised Manual adjustment with precision setting Crosscut fence manual adjustment crosscutting up to 3200 mm 2 operating...

Page 201: ...0 55 0 30 0 1 300 0 80 0 47 0 18 0 80 0 47 0 18 350 0 105 0 64 0 35 0 105 0 64 2 5 35 400 0 130 0 81 2 52 25 130 17 5 81 20 5 52 450 25 155 16 98 20 69 50 155 35 5 98 38 69 500 75 180 53 115 56 86 55...

Page 202: ...tting at 90 crosscut fence 3200 mm Rip fence Cutting width at rip fence 1000 Extraction Connection socket diameter below table Connection socket diameter at top safety hood Overall vacuum connection 1...

Page 203: ...ing height Braking of main motor monitoring of winding temperature Adjustment of tilt and cutting height for the main saw Control voltage 24 VAC Digital display Electronic multifunction module frequen...

Page 204: ...setting accuracy 0 1 mm 0 1 crosscutting up to 3200 mm Mitre fences One sided mitre fence angle adjustable via scale from 30 to 45 crosscutting up to 2500 mm Double sided mitre fence DUPLEX angle adj...

Page 205: ...s remote control Manual quick action clamp Max clamping height 200 mm Cross slide Telescopic cross slide width extension for up to 650 mm extra Additional cross slide with floor supporting roller max...

Page 206: ...atively influence the properties of the sli ding table saw and thus impair its active and or passive safety Wilhelm Alten dorf GmbH Co KG will not accept any liability or guarantee for damage resultin...

Page 207: ...ntenance and repairs 10 2 Customer service addresses Wilhelm Altendorf GmbH Co KG Service department Wettinerallee 43 45 D 32429 Minden Post office box D 32377 Phone 49 571 9550222 Telefax 49 571 9550...

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