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508145-01B

Page 14 of 36

Issue 2108

General Venting Requirements

Vent all furnaces according to these instructions:

1.  Vent  diameter  recommendations  and  maximum 

allowable piping runs are found in the provided venting 

tables.

2.  In no case should the vent or vent connector diameter 

be  less  than  the  diameter  specified  in  the  provided 

venting tables.

3.  The minimum vent capacity determined by the sizing 

tables must be less than the low fire input rating and 

the maximum vent capacity must be greater than the 

high fire input rating.

4.  Single  appliance  vents  -  If  the  vertical  vent  or  tile 

lined chimney has a larger diameter or flow area than 

the vent connector, use the vertical vent diameter to 

determine  the  minimum  vent  capacity  and  the  vent 

connector  diameter  to  determine  the  maximum  vent 

capacity. The flow area of the vertical vent, however, 

shall  not  exceed  7  times  the  flow  area  of  the  listed 

appliance  categorized  vent  area,  drafthood  outlet 

area or flue collar area unless designed according to 

approved engineering methods.

5.  Multiple appliance vents - The flow area of the largest 

section of vertical vent or chimney shall not exceed 7 

times  the  smallest  listed  appliance  categorized  vent 

area, drafthood outlet area or flue collar area unless 

designed according to approved engineering methods.

6.  The entire length of single wall metal vent connector 

shall  be  readily  accessible  for  inspection,  cleaning, 

and replacement.

7.  Single appliance venting configurations with zero lateral 

lengths (Table 5) are assumed to have no elbows in 

the vent system. For all other vent configurations, the 

vent system is assumed to have two 90° elbows. For 

each additional 90° elbow or equivalent (for example 

two 45° elbows equal one 90° elbow) beyond two, the 

maximum  capacity  listed  in  the  venting  table  should 

be reduced by 10% (0.90 x maximum listed capacity).

8.  The common venting tables (Table 6 and Table 7) were 

generated using a maximum horizontal vent connector 

length of 1-1/2 feet (.46 m) for each inch (25 mm) of 

connector diameter as follows:

Table 4. 

Connector Diameter 

in. (mm)

Maximum Horizontal 

Connector Length 

ft. (m)

3 (76)

4-1/2 (1.37)

4 (102)

6 (1.83)

5 (127)

7-1/2 (2.29)

6 (152)

9 (2.74)

7 (178)

10-1/2 (3.20)

9.  If  the  common  vertical  vent  is  offset,  the  maximum 

common vent capacity listed in the common venting 

tables  should  be  reduced  by  20%,  the  equivalent 

of  two  90°  elbows  (0.80  x  maximum  common  vent 

capacity). The horizontal length of the offset shall not 

exceed  1-1/2  feet  (.46  m)  for  each  inch  (25  mm)  of 

common vent diameter.

10.  The  vent  pipe  should  be  as  short  as  possible  with 

the  least  number  of  elbows  and  angles  required  to 

complete the job. Route the vent connector to the vent 

using the shortest possible route.

11.  A vent connector shall be supported without any dips 

or  sags  and  shall  slope  a  minimum  of  1/4  inch  (6.4 

mm)  per  linear  foot  (305  mm)  of  connector,  back 

toward the appliance.

12.  Vent connectors shall be firmly attached to the furnace 

flue  collar  by  self  drilling  screws  or  other  approved 

means,except  vent  connectors  of  listed  type  B  vent 

material  which  shall  be  assembled  according  to  the 

manufacturer’s  instructions.  Joints  between  sections 

of  single  wall  connector  piping  shall  be  fastened  by 

screws or other approved means.

13.  When  the  vent  connector  used  for  Category  I 

appliances must be located in or pass through a crawl 

space,  attic  or  other  areas  which  may  be  cold,  that 

portion  of  the  vent  connector  shall  be  constructed 

of listed double wall type B vent material or material 

having equivalent insulation qualities.

14.  All  venting  pipe  passing  through  floors,  walls,  and 

ceilings must be installed with the listed clearance to 

combustible materials and be fire stopped according 

to  local  codes.  In  absence  of  local  codes,  refer  to 

NFGC (2223.1 ).

15.  No portion of the venting system can extend into, or 

pass through any circulation air duct or plenum.

16.  Vent connectors serving Category I appliances shall 

not be connected to any portion of mechanical draft 

systems  operating  under  positive  pressure  such  as 

Category III or IV venting systems.

17.  If vent connectors are combined prior to entering the 

common  vent,  the  maximum  common  vent  capacity 

listed in the common venting tables must be reduced 

by  10%,  the  equivalent  of  one  90°  elbow  (0.90  x 

maximum common vent capacity).

18.  The common vent diameter must always be at least as 

large as the largest vent connector diameter.

19.  In  no  case,  shall  the  vent  connector  be  sized  more 

than  two  consecutive  table  size  diameters  over  the 

size of the draft hood outlet or flue collar outlet.

20.  Do  not  install  a  manual  damper,  barometric  draft 

regulator  or  flue  restrictor  between  the  furnace  and 

the chimney.

Summary of Contents for Home BG802DFE

Page 1: ...or the gas supplier WARNING As with any mechanical equipment personal injury can result from contact with sharp sheet metal edges Be careful when you handle this equipment CAUTION Table of Contents B...

Page 2: ...A B C D 3 4 19 27 3 4 705 19 1 4 489 6 5 8 168 Right 7 1 8 181 Left 5 3 8 137 Right 2 3 16 56 Left 33 838 AIR FLOW 3 4 19 19 7 16 494 9 16 14 B Supply Air Supply Air 9 16 14 9 16 14 3 1 8 79 9 16 14...

Page 3: ...s Arrangement Figure 1 Control Box includes integrated control transformer and door switch Secondary Limit Internal Flue Pipe Assembly Gas Valve Burner Box Assembly Combustion Air Inducer Indoor Blowe...

Page 4: ...ional Fuel Gas Code ANSI Z223 1 The National Fuel Gas Code is available from the following address American National Standards Institute Inc 11 West 42nd Street New York NY 10036 Clearances Adequate c...

Page 5: ...O NOT USE THE UNIT FOR CONSTRUCTION HEAT UNLESS ALL OF THE FOLLOWING CRITERIA ARE MET a Furnace must be in its final location The vent system must be permanently installed per these installation instr...

Page 6: ...situation In the absence of local codes concerning air for combustion and ventilation use the guidelines and procedures in this section to install these furnaces to ensure efficient and safe operation...

Page 7: ...a space categorized as unconfined air can be brought in by providing two permanent openings between the two spaces Each opening must have a minimum free area of 1 square inch 645 mm2 per 1 000 Btu 29...

Page 8: ...ve a free area of at least 1 square inch per 4 000 Btu 645 mm per 1 17 kW per hour of the total input rating of all other equipment in the enclosure Setting Equipment Do not install the furnace on its...

Page 9: ...R PLENUM OPENING Cabinet Width Front to Rear Side to Side in mm in mm A 14 1 2 19 3 4 502 13 1 4 337 B 17 1 2 19 3 4 502 16 1 4 413 NOTE Floor opening dimensions listed are 1 4 inch 6 mm larger than t...

Page 10: ...al screws from the outside In this case make plenum with a removable front and install screws from the inside see Figure 12 5 Make certain that an adequate seal is made Cabinet Width Front to Rear Sid...

Page 11: ...ingle wall vent is used on 14 1 2 in cabinets or 2 in if a single wall vent is used on 17 1 2 in cabinets The furnace may be installed on a combustible wood floor if an optional additive base is insta...

Page 12: ...as vent Unlined masonry chimneys are prohibited See Figure 17 and Figure 18 for common venting Venting Using a Masonry Chimney The following additional requirements apply when a lined masonry chimney...

Page 13: ...himney no other appliance can be vented into the chimney The outer wall of type B1 vent pipe must not be exposed to flue products A type B1 vent or masonry chimney liner shall terminate above the roof...

Page 14: ...e maximum common vent capacity listed in the common venting tables should be reduced by 20 the equivalent of two 90 elbows 0 80 x maximum common vent capacity The horizontal length of the offset shall...

Page 15: ...49 39 98 51 164 64 247 10 0 0 88 0 175 0 295 0 447 2 12 61 17 118 23 194 26 289 5 23 57 32 113 41 187 52 280 10 30 51 41 104 54 176 67 267 15 0 0 94 0 191 0 327 0 502 2 11 69 15 136 20 226 22 339 5 2...

Page 16: ...220 15 1 21 50 33 89 47 142 64 220 2 22 53 35 96 49 153 66 235 3 24 55 36 102 51 163 68 248 20 1 21 54 33 99 46 157 62 246 2 22 57 34 105 48 167 64 259 3 23 60 35 110 50 176 66 271 30 1 20 62 31 113 4...

Page 17: ...ange hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Turn on the appliance that is bein...

Page 18: ...ittings and furnace rating to avoid excessive pressure drop Table 8 lists recommended pipe sizes for typical applications 3 The gas piping must not run in or through air ducts clothes chutes gas vents...

Page 19: ...te CAUTION The unit is equipped with a field make up box on the left hand side of the cabinet The make up box may be moved to the right side of the furnace to facilitate installation If the make up bo...

Page 20: ...d to one of the provided neutral terminals If a humidifier rated at greater than one amp is connected to this terminal it is necessary to use an external relay Generator Use Voltage Requirements The f...

Page 21: ...508145 01B Issue 2108 Page 21 of 36 070 12 090 16 COMFORT SYNC THERMOSTAT Figure 22 Wiring Diagram...

Page 22: ...d stage heat ON delay OFF 7 minutes ON 12 minutes ON CUT ON BOARD LINK W915 2 STAGE COMPR T STAT FURNACE TERM STRIP OUTDOOR UNIT Not required on all units 1 Heat 2 Cool with t stat with dehumidificati...

Page 23: ...LINK W915 2 STAGE COMPR CUT ON BOARD LINK W914 T STAT FURNACE TERM STRIP OUTDOOR UNIT o Not required on all units 2 Heat 1 Cool with t stat with dehumidification mode OFF CUT ON BOARD LINK W914 T STAT...

Page 24: ...RNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump Thermostat w dual fuel capabilities Capable of 2 stage gas heat control OFF CUT ON BOARD LINK W951 H...

Page 25: ...NACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump Thermostat w dual fuel capabilities Capable of 2 stage gas heat control with dehumidification mode OF...

Page 26: ...GNAL Y2 THERMOSTAT 2ND STAGE COOL SIGNAL O THERMOSTAT SIGNAL TO HEAT PUMP REVERSING VA LVE L NOT USED DH NOT USED HUM UNPOWERED NORMALLY OPEN DRY CONTACTS LI 120 VAC INPUT TO CONTROL ACC 120 VAC OUTPU...

Page 27: ...DIP Switch Settings Switches 3 and 4 Heating Mode Blower Off Delay The blower on delay of 30 seconds is not adjustable The blower off delay time that the blower operates after the heating demand has...

Page 28: ...ore attempting to perform any service or maintenance turn the electrical power to unit OFF at disconnect switch CAUTION BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell nex...

Page 29: ...al 1 cu ft Dial 2 cu ft Dial 070 55 110 136 272 090 41 82 102 204 Natural 1000 btu cu ft LP 2500 btu cu ft Table 13 Furnace should operate at least 5 minutes before checking gas flow Determine time in...

Page 30: ...ure in wg 4 501 7 500 ft Manifold Pressure in wg 7 501 10 000 ft 2 Supply Line Pressure in wg Low Fire High Fire Low Fire High Fire Low Fire High Fire Min Max 070 Natrual 1 7 3 5 1 5 3 2 1 7 3 5 4 5 1...

Page 31: ...peed terminal 7 Resecure blower access panel 8 Turn on electrical power to furnace 9 Recheck temperature rise Heating Sequence of Operation Electronic Ignition The two stage variable speed integrated...

Page 32: ...h does not close the combustion air inducer will switch to high fire After a 15 second pre purge the high fire pressure switch will close and the unit will begin operation on high fire After 10 to 20...

Page 33: ...for gas leaks CAUTION Annual Furnace Maintenance At the beginning of each heating season and to comply with the Blue Summit Limited Warranty your system should be checked as follows 1 Check wiring fo...

Page 34: ...Ignitor Primary limit control Flame rollout switch s Secondary limit Repair Parts List The following repair parts are available through independent Blue Summit dealers When ordering parts include the...

Page 35: ...e in w c Air Volume Watts at Various Blower Speeds High Black Medium High Brown Medium Blue Medium Low Yellow Low Red cfm watts cfm watts cfm watts cfm watts cfm watts 0 10 1700 423 1495 293 1380 233...

Page 36: ...height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...

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