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Subject to change without notice |  83057800cUK – Translation into English of the original German operating manual |  ait-deutschland GmbH

5.3 

Unpacking and transport

Notes on safe transport

The housing with the unit components and the 

module box are heavy (

 “Technical data/Scope of 

supply”  on  page  22).  There  is  a  risk  of  injuries 

or damage to property if the housing with the unit 

components falls or overturns or if the module box 

falls.

 

 

The housing with the unit components and 

module box must be transported and installed 

by several persons.

 

 Secure the housing with the unit components 

during transport. Carry the module box by the 

carrying lugs.

There is a risk of cutting your hands on sharp edges 

of the unit.

 

 Wear cut resistant protective gloves.

The hydraulic connections are not designed for 

mechanical loads.

 

 Do not lift or transport the unit by the hydraulic 

connections. 

If the module box is tilted by more than 45°, 

compressor oil runs into the cooling circuit.

 

 Do not tilt the unit with installed module box by 

more than 45°. 

Transport  the  unit  preferably  with  a  pallet  truck, 

alternatively with a handcart. 

Transport with a pallet truck

 

 Transport the unit to the place of installation 

packaged and secured on a wooden pallet.

Unpacking

 NOTE

If the unit is not transported by a pallet truck: 

Do not lift off the pallet until after unpacking 

and dismantling the housing panels.

1. 

 Remove  plastic  films.  Ensure  that  you  do  not 

damage the unit.

2. 

 Dispose  of  the  mounting  bracket,  transport 

and  packaging  material  in  an  environmentally 

friendly way according to local regulations.

3. 

Remove the film from the plastic element of the 

front panel in the place of installation.

Dismantle housing panels for transport with 

handcart or carrying the unit

 

 

Unit is unpacked (

 

“Unpacking” on page 9).

1.   To avoid damage to the housing panels:

 

 

Undo 2 screws at the bottom of the front 

panel.

 

 

Lift up the front panel and put down in safe 

place.

 

 

Undo the 2 screws at the front of the cover.

 

 

Undo 3 screws in each side panel.

 

 

Tilt each of the side panels forwards and 

push towards the rear.

8x

3.

1.

2.

Transport with a handcart

 NOTE

 

If transporting with a handcart the module 

box must be pushed in.

 

● This  figure  with  the  handcart  shows 

transporting the unit on its left-hand side; 

it can also be transported on its right-

hand side.

 

 

Housing panels are dismantled.

 

Summary of Contents for SW 232H3

Page 1: ...UK 83057800cUK Translation into English of the original German operating manual Brine water heat pumps Operating Manual SW 232H3 SW 302H3...

Page 2: ...nstallation and connection 10 6 1 Dismantle the module box 10 6 2 Install the hydraulic connections 14 6 3 Connect the electrical cables 14 6 4 Installing the control 15 7 Flushing filling and venting...

Page 3: ...pump controller Operating manual of the expansion board accessories Logbook if included with this unit by the manufacturer Unit sticker The unit sticker contains important information for contact wit...

Page 4: ...personnel is able to carry out the work on the unit safety and correctly Interference by unqualified personnel can cause life threatening injuries and damage to property Ensure that the personnel is...

Page 5: ...k that the following damage and faults will occur Malfunctions and the failure of components e g pumps valves Internal and external leaks e g from heat exchangers Cross section reduction and blockages...

Page 6: ...ine circulation pump Rating plate Rating plates are attached to the following places on the unit on the right hand outer panel at the top on the rear panel at the top inside The rating plate contains...

Page 7: ...t cooling Pump assemblies for separate storage tank and in line tank integration heating circuit Heating circuit safety package Heat source circuit safety package 3 3 Function Liquid refrigerant is ev...

Page 8: ...flow temperature No unnecessarily high domestic hot water temperature note and follow local regulations Do not open windows with gap tilt open continuous ventilation but instead open wide for a short...

Page 9: ...allet truck alternatively with a handcart Transport with a pallet truck Transport the unit to the place of installation packaged and secured on a wooden pallet Unpacking NOTE If the unit is not transp...

Page 10: ...oom volume Refrigerant capacity kg Limit value kg m NOTE If several heat pumps of the same type are installed only one heat pump need to be taken into account If several heat pumps of different types...

Page 11: ...l of the module box 7 1 Remove the front panel of the module box on page 17 2 Close shut off valves to the heating circuit 3 Drain the unit via the filling and drain tap 1 of the heating 1 4 Close shu...

Page 12: ...riginal German operating manual ait deutschland GmbH 7 Remove the insulation on the hydraulic connec tions 8 Remove 4 clips on the hydraulic connections 9 Disconnect the hydraulic connections to do th...

Page 13: ...efully in the bottom of the housing and slowly and carefully push it in Lift up pipes so that they do not get damaged 2 Attach the two side retaining screws 3 Connect hydraulic connections At the same...

Page 14: ...heat source and the heating circuit 3 Recommendation Fit a dirt filter with mesh size 0 9 mm onto the heat source inlet 4 Ensure that the operating overpressures Technical data Scope of supply on page...

Page 15: ...unit 2 Plug the RJ 45 connector of the network cable into the socket of the control unit 1 1 NOTE The network cable can be retrofitted at any time 6 4 Installing the control NOTE The control can be in...

Page 16: ...lugs on the left and right 2 If visually unattractive Cut off the lugs on the rear of the control are only needed to insert in the front panel 3 Mark 2 drillholes Dimensioned drawing of control wall m...

Page 17: ...n promoting properties No formation of mineral scale Ideal for closed heating circuits ideal pH value due to self alkalinisation after filling the system If necessary simple alkalinisation to pH value...

Page 18: ...ssure of the safety valve is not exceeded 1 If installed Flush the domestic hot water charging circuit for approx 1 minute 2 Flush heating circuit thoroughly until no more air is discharged 3 Unscrew...

Page 19: ...customer service department In other countries Send completion report for heat pump systems and general checklist to the manufacturer s local partner 4 Arrange for the heat pump system to be started...

Page 20: ...isposal 12 1 Dismantling 9 9 Unit is safely disconnected from the power supply and protected against being switched back on again Collect all media safely Separate components by their materials 12 2 D...

Page 21: ...21 Subject to change without notice 83057800cUK Translation into English of the original German operating manual ait deutschland GmbH...

Page 22: ...it K hlung pK I Volumenstrom bar bar l h Druckverluste W rmepumpe p Volumenstrom bar l h 0 19 3900 Maximal zul ssiger Betriebsdruck bar 3 Allgemeine Ger tedaten Gewicht gesamt mit K hlung kg kg 207 Ge...

Page 23: ...source integrated yes no I Only compressor Follow local regulations Figures for 25 mono ethylene glycol 813572 813572 TechDat SW 232H3 813572 Datei 813572 TechDat SW 232H3 Heating capacity COP Name Pa...

Page 24: ...Druckverlustkurven SW 232H3 pWQ pWQ K Leistungsaufnahme Temperatur W rmequelle Druckverlust Heizkreis Druckverlust Heizkreis mit K hlung Volumenstrom W rmequelle Pe Heizleistung Maximalle freie Pressu...

Page 25: ...SW 262H3 Legende 823270 Coeffiicient of performance Leistungszahl Temperatur W rmequelle Druckverlust Heizkreis Druckverlust Heizkreis mit K hlung Volumenstrom W rmequelle Pe Heizleistung Maximalle f...

Page 26: ...2H3 Legende 823271 Coeffiicient of performance Leistungszahl Temperatur W rmequelle Druckverlust Heizkreis Druckverlust Heizkreis mit K hlung Volumenstrom W rmequelle Pe Heizleistung Maximalle freie P...

Page 27: ...meter 4 Heating water outlet flow 35 Outside diameter 5 Cable entry LIN bus cable 6 Cable entry 598 75 1 2 3 4 0 30 678 0 84 224 390 514 C 5 25 1500 6 535 745 589 C1 Legende D819462 Alle Ma e in mm A...

Page 28: ...nung Ma bild WZS 819447 Zust nderungstext PEP 015 2014 Datum 3 12 2014 JB Von Blatt von Werkstoff Gewicht Ma stab 1 5 Det Ma stab Datum Name Erstellt Gepr Norm 18 11 2014 Brueckner toleranz Allgemein...

Page 29: ...e DE819463 V1 Version 1 FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Inst...

Page 30: ...DE819463 V2 Version 2 FS Freiraum f r Servicezwecke FZ Freiraum f r funktionsnotwendiges Zubeh r OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beachten Ins...

Page 31: ...GmbH 600 1 1 1575 OKF 950 1600 1000 1 FS V3 Legende DE819463 V3 Version 3 FS Freiraum f r Servicezwecke OKF Oberkante Fertigfussboden Alle Ma e in mm 4 3 2 1 A B C D E F Schutzvermerk ISO 16016 beacht...

Page 32: ...32 Subject to change without notice 83057800cUK Translation into English of the original German operating manual ait deutschland GmbH Hydraulic integration unit variant H heating...

Page 33: ...33 Subject to change without notice 83057800cUK Translation into English of the original German operating manual ait deutschland GmbH Hydraulic integration separate buffer tank...

Page 34: ...mestic hot water ZWE 28 Brine circulation pump VBO Additional circuit board 29 Dirt trap max 0 6 mm screen size 15 Mixing circuit three way mixer MK2 3 discharging 30 Collection container for brine mi...

Page 35: ...xing circuit 1 Charge discharge cooling mixer 1 closed Charge discharge cooling mixer 1 open Auxiliary circulation pump Heating circuit circulating pump Diverting valve for domestic hot water Brine pr...

Page 36: ...y if phase sequence in the order of 11 14 is closed Compressor Contactor for compressor 1 Starting current limit Power supply compressor right hand rot field is mandatory Compressor output control con...

Page 37: ...compressor 1 Resistor Terminal in switch box heat pump Control connector Plug 230V Pump Plug PWM Energy supplier contact closed on release bridge if no blocking interval 817421a K40 4 64kOhm X1 X2 Q1...

Page 38: ...ding resistor Sensor card connector 817421a XJ5 R4 XJ7 R8 23kW 14 7kOhm 26kW 15 4kOhm 30kW 16 2kOhm X9 R6 R7 B10 X11 XJ15 B11 XJ16 K22 X6 XJ13 X13 K11 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Bla...

Page 39: ...ie Service GmbH Nr 0036 UK818173c Company Place date Signature EN 60335 1 2 40 EN ISO 13857 Unit model 10070141 Module EN 378 Pressure equipment component Category SW 42H3 SW 62H3 SW 82H3 SW 102H3 Des...

Page 40: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf E info alpha innotec de W www alpha innotec de alpha innotec an ait deutschland GmbH brand UK...

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