Allied 300 Technical Manual Download Page 5

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Allied Construction Products, LLC Technical Manual Ho-Pac 300, 300B & 500, 500B

iii

SAFETY INFORMATION (cont’d)

Overview of Safety Messages Used in
This Manual

For the purposes of this manual,
pictographs displayed in safety messages
are defined as follows.

Read the manual

Refer to the manual for
this information

Details are explained in
the manual

See the Service Manual For
Additional Information

Moving part

Crush point

Pinch point

Moving part (in direction
indicated by arrow)

Falling object

Unsupported loads

Personal protection
equipment

Hearing protection

Safety eyewear

Gloves

Safety shoes

Falling part

Safety Alert Symbol

Stay clear

Maintain safe
distance

Flying projectiles

Fluid injection

Hot surface

Pressurized gas

Shut off carrier & remove
key before servicing

Identifies lift point

Shock

Explosion

Falls into open
excavations

Trench collapse

Summary of Contents for 300

Page 1: ...EP HO PAC HYDRAULIC VIBRATORY PLATE COMPACTOR MODEL 300 300B 500 500B OPERATION MAINTENANCE and PARTS Do not operate or service this equipment unless you have carefully read and understand all instructions and warnings contained in this manual ...

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Page 3: ...nt 573043 Please note that material presented in this manual including descriptions illustrations and specifications is subject to change without prior notice Go to www alliedcp com for product or document updates Date Page Description of Change Aug 06 2007 Original Issue Apr 04 2008 Throughout Add model 300B and 500B Apr 17 2008 36 37 38 39 Update parts list May 2 2008 37 39 Change Motor Valve Ho...

Page 4: ...oid the hazard Safety Alert Symbol ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The exclamation point within an equilateral triangle is the safety alert symbol The symbol is used to draw attention to the presence of potential hazards Signal Words DANGER WARNING and CAUTION are signal words used to express the different degrees of hazard seriousness Learn to recognize and understand the severity ...

Page 5: ...ained in the manual See the Service Manual For Additional Information Moving part Crush point Pinch point Moving part in direction indicated by arrow Falling object Unsupported loads Personal protection equipment Hearing protection Safety eyewear Gloves Safety shoes Falling part Safety Alert Symbol Stay clear Maintain safe distance Flying projectiles Fluid injection Hot surface Pressurized gas Shu...

Page 6: ...proved lift points of the Ho Pac 3 STAY CLEAR Decal alerts personnel and by standers to maintain a safe distance from the Ho Pac during operation 4 READ INSTRUCTION Decal indicates that it is important to read the manual for detailed explanations and instructions 5 HOT SURFACE Decal indicates hydraulic components that become hot during operation These include the quick disconnect couplings hoses h...

Page 7: ...udes 1 7 100940 Decal Set for 500 1 Set Set Includes 1 10 573219 Decal Set for 500B 1 Set Set Includes 1 7 1 573051 Model 300 2 Located on both sides 573216 Model 300B Located on both sides 102730 Model 500B Located on both sides 573217 Model 500B Located on both sides 2 676982 Lift Point 4 Located on both sides 3 676981 Stay Clear 2 Located on both sides 4 676984 Read Instructions 2 Located on bo...

Page 8: ...uction Safety Always follow procedures that promote safe conditions for workers and bystanders The standard safety precautions expected and required of those working in construction shall include but not limited to locating existing underground service and utility lines establishing pedestrian barriers and using personnel protection equipment etc Federal State Local and OSHA Construction Guideline...

Page 9: ...tion operation maintenance and repair Operational safety must encompass all of these factors Accident prevention through operational safety programs are most effective when the equipment owner further develops the program by taking into account his own experience in using and maintaining equipment Developing such programs will result in improved equipment life performance and reduced downtime Most...

Page 10: ...entification Plate 2 2 3 Record the Serial Number 2 3 0 WARRANTY PROTECTION SUMMARY 3 3 1 Overview 3 3 2 Owner s Responsibilities 3 SECTION Pg 3 3 Allied Product Policies 4 4 0 OVERVIEW 5 4 1 Product Description and Application 5 4 2 Major Subassemblies 5 4 3 Principle of Operation 6 4 4 Definition of Hydraulic Installation Terms 6 5 0 Technical Information 8 5 1 Specifications 8 5 2 Dimension Dia...

Page 11: ...00B 40 Table 12 5 Mounting Frame Hydraulics 500 42 Table 12 6 Dynamic Assembly 500 46 Table 12 7 Dynamic Assembly 500 48 Table 12 8 Mounting Frame Hydraulics 500B 50 Table 12 9 Dynamic Assembly 500B 52 List of Figures Pg Pictographs iii Labels iv Label Locations v 2 1 Identification Plate 2 2 2 Location of ID Plate 2 4 1 Major Subassemblies 5 4 1 Flow Pressure Diagram 7 5 1 300 300B with XSF Top F...

Page 12: ...ds with the above For the location of the ID Plate refer to Section 2 0 Material presented in this manual including descriptions illustrations and specifications is subject to change without prior notice Amendments to this manual are described at the beginning of this manual under Change Notice 1 2 Additional Documentation Further information about the Allied Ho Pac and optional accessories can be...

Page 13: ...mber Serial number Year of manufacture Mass Fig 2 1 Identification Plate Verify that the information contained on the Tag corresponds with the information provided in Section 1 of this manual Fig 2 2 1 Equipment Identification Tag 2 Serial Number Stamped on Dynamic Assembly 2 3 Record Equipment I D Information for Future Reference Copy the Model and Serial Number from the Equipment Identification ...

Page 14: ...productive with a minimum of service The following outlines general maintenance policies required for all Ho Pac models The equipment owner is strongly encouraged to further develop these general guidelines and adapt them in order to manage particular applications and operating environments Ensure that personnel entrusted with installation operation maintenance and transporting of the Allied equip...

Page 15: ...cable Copies of purchase order and invoices for repair parts and service The name and signature of the person performing the service maintenance or repair 3 3 Allied Product Policies In this manual Allied recommends Ho Pac applications maintenance and service consistent with industry practices Allied assumes no responsibility for the results of actions not recommended in this manual and specifical...

Page 16: ...ic motor eccentric mass bearings housing and compaction plate Suspension System Rubber Spring Mounts suspend and isolate the Mounting Frame from the Dynamic Assembly Mounting Frame Connected to the Suspension System the Mounting Frame provides hook up points for attaching the Ho Pac to the stick linkage of the carrier Control Valve A standard feature on all models is the hydraulic control valve Th...

Page 17: ...hments such as the Ho Pac the ideal speed of the motor is 2000 RPM Not enough flow will result in poor performance Too much flow can cause equipment damage IMPORTANT Never use a relief valve as a means to reduce the hydraulic oil flow to the Ho Pac Oil by passed over the relief valve will cause significant heat generation and result in damage to the equipment Operating Pressure A measure of the hy...

Page 18: ... psi 200 Bar will crack open when the preset point is reached but fully opens at a higher pressure The opening curve is the rise of pressure between dynamic and static IMPORTANT The carrier s hydraulic system shall be capable of providing the desired oil flow at a pressure equal to at least the dynamic relief pressure FLOW PRESSURE Hydraulic Flow Range Operating Pressure Range Static Relief Pressu...

Page 19: ...ction Area 1 8 0 17 2 4 0 23 Ft 2 m 2 Hose Size Pressure 5 8 16 Inch mm Return c 5 8 16 Weight d Flat Top 400 181 485 220 Lbs kg XSF 310 141 410 186 Carrier Weight e Excavator 3 12 1 4 5 5 Lbs 1 000 kg 1 000 a For optimal Ho Pac operation the carrier s auxiliary hydraulic circuit must be capable of providing the specified oil flow at a pressure equal to at least the dynamic relief pressure Proper ...

Page 20: ...ch cm Compaction Area Opt 2 8 0 26 Ft 2 m 2 Hose Size Pressure 5 8 16 Inch mm Return c 5 8 16 Weight d XSF 513 233 BSF 513 233 Lbs kg Flat Top XR 498 226 XCS BCS 491 223 Carrier Weight e Excavator 3 12 1 4 5 5 Lbs 1 000 kg 1 000 a For optimal Ho Pac operation the carrier s auxiliary hydraulic circuit must be capable of providing the specified oil flow at a pressure equal to at least the dynamic re...

Page 21: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 10 5 2 DIMENSION DIAGRAMS Fig 5 1 Model 300 300B Configured with XSF Top Mounting Frame Use XSF Mounting Kits Center of Gravity ...

Page 22: ... Products LLC Technical Manual Ho Pac 300 300B 500 500B 11 5 2 DIMENSION DIAGRAMS cont d Fig 5 2 Model 300 300B Configured with Flat Top Mounting Frame Mounting holes accept IN1 IN2 XR mounting brackets Center of Gravity ...

Page 23: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 12 5 2 DIMENSION DIAGRAMS cont d Fig 5 3 Model 500 Configured with XR Mounting Frame ...

Page 24: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 13 5 2 DIMENSION DIAGRAMS cont d Fig 5 4 Model 500 Configured with XCS BCS Top Mounting Frame ...

Page 25: ... Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 14 5 2 DIMENSION DIAGRAMS cont d Fig 5 5 Model 500 Configured with BSF Mounting Frame Fig 5 6 Model 500 Configured with XSF Mounting Frame ...

Page 26: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 15 5 2 DIMENSION DIAGRAMS cont d Fig 5 7 Model 500B shown with XSF Top Mounting Frame Use XSF Mounting Kits Center of Gravity ...

Page 27: ...ction Products LLC Technical Manual Ho Pac 300 300B 500 500B 16 5 2 DIMENSION DIAGRAMS cont d Fig 5 8 Model 500B shown with Flat Top Mounting Frame Mounting holes accept IN1 IN2 XR Mounting Brackets Center of Gravity ...

Page 28: ...ng Frame provides attachment points for connecting the Ho Pac to the stick of the carrier A variety of mounting frame options are available to attach the compactor to the carrier Available Top Mounting Frames include Flat Top Configured with IN1 IN2 XR Hole Pattern Excavator Side Frame XSF 6 1 1 Flat Top Mounting Frame Refer to Figure 7 1 When configured with the Flat Top mounting frame the Ho Pac...

Page 29: ...stall as shown in Figure 6 3 NOTE The XSF frame has limited fit up with carriers equipped with quick mounting couplers Fig 6 3 Ho Pac shown with XSF Top Mounting Frame 1 Insert bushings into pin bores of top mounting frame 2 Spacers are supplied in various thicknesses Combine as required to limit side to side movement 3 Secure pins with nut and bolt Fig 6 4 Mounting Kit for XSF Top Frame Typical C...

Page 30: ...or is not damaged Before the Ho Pac is used on a carrier for the first time the auxiliary circuit must be tested and if necessary adjusted By following these steps the Ho Pac will provide efficient operation production rates and dependable service life Prior to mounting the Ho Pac test the carrier s hydraulic circuit Measure the oil flow and pressure Use a flow meter that has been calibrated to ob...

Page 31: ...ts and pinch points while equipment is being positioned CAUTION Burn and fluid penetration hazard Never install hydraulic hoses inside the operator s cab IMPORTANT Damage to motor or other hydraulic components may result if maximum pressure is exceeded Oil pressure in the supply line must never exceed the value stated in Section 5 1 Carrier Static Relief Pressure IMPORTANT Improper installation ca...

Page 32: ...ses and connections as necessary 7 4 Removal from the Carrier CAUTION Crush hazard Instruct operator to move controls only when directed by the Ho Pac installer Keep hands and fingers clear of moving parts and pinch points while equipment is being positioned CAUTION Burn hazard Hydraulic components including the hoses motor and valve are hot during operation Avoid contact CAUTION To avoid the risk...

Page 33: ...maintenance details 8 2 Operation NOTE To increase the equipment s service life pay particular attention to correct working methods IMPORTANT Do not operate Ho Pac with hydraulic oil temperature above 180 o F 80 o C At temperatures below 32 o F 0 o C operate the Ho Pac for a few minutes without down force to allow the spring mounts to warm Do not allow mounting frame to contact base plate Spring m...

Page 34: ... over the material with a repetitive back and forth motion The initial pass is continued until compaction is no longer apparent typically 10 to 15 seconds 7 Repeat compacted lifts as necessary to achieve finished grade Optimum compaction is usually obtained with two passes The duration of the initial pass is dependent on depth and material The second pass may require additional fill material and H...

Page 35: ...ration Failed bearing Inspect and replace bearings Loose bolts or mounting hardware Inspect and tighten bolts Unit runs but stalls under load Pressure relief too low Check hydraulic supply system Correct as required Failed bearing Inspect and replace bearings Motor worn or motor seals failed Inspect and replace motor Unit runs smoothly but at reduced speed Flow too low Check carrier output If moto...

Page 36: ...re Dynamic Return Pressure PSI 0 1000 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 Mode Set the mode selector to Breaker position if equipped Engine RPM Set to normal operating speed Flow GPM Record flow meter readings according to the given load increments Load Pressure PSI Increase load on hydraulic circuit by slowly closing restrictor valve on flow meter Oil Temperature Testing must be don...

Page 37: ...uine Allied replacement parts to protect total warranty coverage Do not make alterations to the Ho Pac without written authorization from the Allied Engineering Department Use standard mechanic s techniques and tools to disassemble and assemble the Ho Pac Contact Allied s Technical Service with questions regarding maintenance repair or operation For replacement parts contact Allied s Customer Serv...

Page 38: ...onal Maintenance While the frequency of inspections and maintenance depend primarily on use other factors such as extreme environmental conditions require additional measures Clean all Ho Pac working surfaces under the following conditions Extremely humid weather conditions Muddy or extremely wet soils If reduced performance is observed 10 6 Pressure Relief Plug 300 500 The eccentric housing is eq...

Page 39: ...e area around the oil fill plug Remove plug Add oil until the level reaches the bottom of the oil level opening 5 Install and tighten both the oil fill and oil level plugs Oil Capacity Allied recommends a premium quality 10W hydraulic oil minimum 30 cSt at 155 F Do not overfill Over filling excessive oil will cause oil to blow out of the pressure relief plug Model 300 Approximate oil capacity is 0...

Page 40: ...inst the bearing s inner race NOTE Do not pry out the outer bearing race if it remains in the housing Place a small weld bead 1 8 inch 3 mm along the inside diameter Allow it to cool then remove the outer race 10 8 3 Bearing Installation IMPORTANT Handle new bearings with care to prevent the grease seal from becoming dislodged 300B 500B models 1 Clean the bearing housing 2 Apply a light coating of...

Page 41: ...n lower assembly position the top mounting frame over the spring mounts and align bolt holes 9 Install bushings 10 Install bolts and tighten to 80 ft lbs 108 N m 10 10 Hydraulic Motor 10 10 1 Hydraulic Motor Service The hydraulic motor has no user serviceable parts Contact Allied s Technical Service for further information 10 10 2 Motor Flow Rotation IMPORTANT Incorrect combination of motor and fl...

Page 42: ... P2 Regulated oil flow to motor s inlet port T1 Return oil flow from motor s outlet port T2 Return oil flow to the carrier Tank 10 12 Tightening Torque IMPORTANT Keep fasteners tight Replacement fasteners must be the same type and grade 1 Clean threaded fasteners and surfaces 2 Lubricate threads and washer faces with light coat of grease Refer to Additional Assembly Instructions in Table 10 1 for ...

Page 43: ...ructions in Section 7 4 4 Secure hoses to unit to avoid accidental damage 5 Lift attachment only at approved lift points Refer to the Safety Section of this manual for the location 6 Adequately stabilize and secure attachment for transport 11 1 2 If the Ho Pac is transported while installed on the carrier 1 Remove all loose debris from attachment 2 If the swivel assembly is installed lock swivel p...

Page 44: ...e motor and valve are available in optional configurations Therefore the model and serial number must accompany all inquiries pertaining to installation service maintenance and spare parts To expedite the ordering process and ensure accuracy please provide your dealer with the following information Manufacturer Allied Product name Ho Pac Model number Serial number Description of the part Part numb...

Page 45: ...umber Location XXXXXX Table 12 1 Motor Valve Package 6 9 14 or 18 gpm Option L Length Inch mm Flow gpm lpm Part Number Motor Elbow a Valve Motor Valve Package b 1 3 1 8 80 6 23 572886 102698 572887 573050 2 4 1 2 114 9 34 100469 679306 102514 100875 3 4 1 8 105 14 53 101445 679306 102515 100876 4 4 9 16 116 18 68 101323 679306 102516 100877 a The size of the elbow varies due to motor s port size P...

Page 46: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 35 PARTS INFORMATION 300 300B Fig 12 3 Model 300 300B Mounting Frame Hydraulics ...

Page 47: ...mily 2a 572736 300 Dynamic Assembly 1 See separate figure and parts list 2b 573223 300B Dynamic Assembly 3 Varies Motor 1 See Table 12 1 for GPM options 4 Varies Elbow 1 See Table 12 1 for Elbow 5 Varies Elbow 1 See Table 12 1 for Elbow 6 572831 Hose Assembly 1 Pressure Line P2 7 573534 Hose Assembly 1 Return Line T1 8 677119 Adapter 2 9 Varies Valve 1 See Table 12 1 for options 10 813290 Hex Head...

Page 48: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 37 PARTS INFORMATION 300 Fig 12 4a Model 300 Dynamic Assembly Suspension Fig 12 4b Model 300 Spring Hardware ...

Page 49: ... Flat Washer 2 9 572827 O Ring 1 10 102694 Gasket 1 11a 714721 Rubber Spring Mount 4 Former spring 714721 is discontinued Replaced by spring kit part no 574582 a 11b 574574 Follow Figure 12 4b for proper arrangement of hardware 12a 102490 Bushing 4 Required on slotted frames 12b 572080 Lock Washer 4 Pair Slotted frames require only 4 pair 13a 102491 Hex Nut 8 Not used with newer spring 13b 574341 ...

Page 50: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 39 PARTS INFORMATION 300B Fig 12 5a Model 300B Dynamic Assembly Suspension Fig 12 5b Model 300B Spring Hardware Arrangement ...

Page 51: ...Bearing 2 7 572719 Socket Head Cap Screw 2 8 708514 Flat Washer 2 9a 714721 Rubber Spring Mount 4 Former spring 714721 is discontinued Replaced by spring kit part no 574582 a 9b 574574 Follow Figure 12 5b for proper arrangement of these parts 10a 102490 Bushing 4 Required on slotted frames 10b 572080 Lock Washer 8 Pair Slotted frames require only 4 pair 11a 102491 Hex Nut 8 Not used with newer spr...

Page 52: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 41 PARTS INFORMATION 500 Fig 12 6 Model 500 Mounting Frame Hydraulics ...

Page 53: ...nting Frame 1 XCS BCS Mounting Family 1c 102811 Top Mounting Frame 1 BSF Mounting Family 1d 102687 Top Mounting Frame 1 XSF Mounting Family 2 102693 Dynamic Assembly 1 See separate figure parts diagram 3 Varies Motor 1 See Table 12 1 for GPM options 4 Varies Adapter 1 See Table 12 1 for adapter 5 Varies Elbow 1 See Table 12 1 for elbow 6 102700 Hose Assembly 1 Pressure Line P2 7 102701 Hose Assemb...

Page 54: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 43 PARTS INFORMATION Fig 12 6 Model 500 Mounting Frame Hydraulics ...

Page 55: ...No Description Qty Remarks Specifications 670006 Q D Coupler Set 1 Set Set Includes Items 16 17 16 670008 Quick Disconnect 1 Plug 17 670007 Quick Disconnect 1 Socket 18 818676 Pressure ID Tag 1 Located on supply hose 19 Varies XSF Mounting Kit 1 See Table 6 2 for list of mounting kits 20 617080 Mounting Pin 1 1 5 21 653378 Mounting Pin 1 1 75 22 617104 Klik Pin 4 ...

Page 56: ...roducts LLC Technical Manual Ho Pac 300 300B 500 500B 45 PARTS INFORMATION 500 Fig 12 7a Model 500 Dynamic Assembly Suspension System Configured with bolt on compaction plate Fig 12 7b Model 500 Spring Hardware Arrangement ...

Page 57: ...02695 Gasket 2 Bearing Housing 15 A102697 Gasket 1 Bearing Cover 16a 714721 Rubber Spring Mount 4 Former spring 714721 is discontinued Replaced by spring kit part no 574885 a 16b 574885 Follow Figure 12 7b for proper arrangement of hardware 17a 102490 Bushing 4 Required on slotted frames 17b 572080 Lock Washer 4 Pair Not used on busing side 18a 102491 Hex Nut 8 Not used with newer spring 18b 57434...

Page 58: ...roducts LLC Technical Manual Ho Pac 300 300B 500 500B 47 PARTS INFORMATION 500 Fig 12 8a Model 500 Dynamic Assembly Suspension System Configured with Weld on Compaction Plate Fig 12 8b Model 500 Spring Hardware Arrangement ...

Page 59: ...708514 Flat Washer 8 11 714717 Spacer 1 12 563446 Socket Head Cap Screw 2 13 102694 Gasket 1 Motor 14 102695 Gasket 2 Bearing Housing 15 A102697 Gasket 1 Bearing Cover 16a 714721 Rubber Spring Mount 4 Former spring 714721 is discontinued Replaced by spring kit part no 574885 a 16b 574885 Follow Figure 12 8b for proper arrangement of hardware 17a 102490 Spring Mount Bushing 4 Used with slotted fram...

Page 60: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 49 PARTS INFORMATION 500B Fig 12 9 Model 500B Mounting Frame Hydraulics ...

Page 61: ... figure and parts list 3 Varies Motor 1 See Table 12 1 for GPM options 4 Varies Elbow 1 See Table 12 1 for part number 5 Varies Elbow 1 See Table 12 1 for part number 6 573646 Hose Assembly 1 Pressure Line 7 573645 Hose Assembly 1 Return Line 8 677119 Adapter 2 9 Varies Valve 1 10 813290 Hex Head Cap Screw 2 3 8 11 813292 Flat Washer 2 3 8 12 759808 Hex Nut 2 3 8 13 102699 45 o Elbow 2 45 o 14 101...

Page 62: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 51 PARTS INFORMATION Fig 12 10a Model 500B Dynamic Assembly Fig 12 10b Model 500B Spring Hardware Arrangement ...

Page 63: ...er 6 7a 714721 Rubber Spring Mount 4 Former spring 714721 is discontinued Replaced by spring kit part no 574582 a 7b 574574 Follow Figure 12 10b for proper arrangement of hardware 8a 102491 Hex Nut 8 Not used with spring 574574 8b 574341 Hex Head Cap Screw 8 Torque to 80 ft lbs 108 N m 9a 102490 Bushing 4 Required on slotted frames 9b 572080 Lock Washer 8 Pair Slotted frames require only 4 pair 10...

Page 64: ...Allied Construction Products LLC Technical Manual Ho Pac 300 300B 500 500B 53 NOTES ...

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