Allen-Bradley Ultra1500 2092-DA1 Quick Start Manual Download Page 9

Ultra1500 Digital Drives Quick Start         9

Publication 2092-QS001D-EN-P — July 2005

IPM Error 

Motor cables shorted 

Verify continuity of motor power cable and 
connector. 

Motor winding shorted internally 

Disconnect motor power cables from the 
motor. If the motor is difficult to turn by hand, 
it may need to be replaced. 

Drive temperature too high 

Check for clogged vents or defective fan. 

Ensure cooling is not restricted by 
insufficient space around the drive. 

Operation above continuous power 
rating 

Verify ambient temperature is not too 
high.

Operate within the continuous power 
rating. 

Reduce acceleration rates. 

Drive has a bad IPM output, short circuit, 
or overcurrent 

Remove all power and motors connections, 
then perform a continuity check from the DC 
bus to the U, V, and W motor terminals. If 
continuity exists, check for wire fibers 
between terminals, or send drive in for repair. 

Bus Undervoltage 

Low AC line/AC power input 

Verify voltage level of the incoming AC 
power. 

Check AC power sources for glitches or 
line drop. 

Install uninterruptible power supply (UPS) 
on the AC input. 

Attempted to enable drive without main 
power active. 

Apply main power before enabling drive. 

Bus Overvoltage 

Excessive regeneration of power (i.e., 
When the motor is driven by an external 
mechanical force, it may regenerate too 
much peak energy through the drive’s 
power supply and the drive faults to save 
itself from an overload.) 

Verify shunt circuit. 

Adjust motion profile to stay within the 
range of the regenerative resistor. 

Replace regenerative transistor. 

Replace drive. 

Excessive AC input voltage 

Verify input is within specification. 

Motor Overspeed 

Motor speed exceeds maximum 

Confirm encoder wiring. 

Retune drive system. 

Verify input gain of external speed or 
torque command. 

Excess Position Error 

Position error exceeds permitted value 

Increase following error limit. 

Check position loop tuning. 

Motor Continuous Current 
Overload 

The internal filter protecting the motor 
from overheating has tripped 

Reduce acceleration rates. 

Reduce duty cycle (ON/OFF) of 
commanded motion. 

Increase time permitted for motion. 

Use larger drive and motor. 

Checking tuning. 

Error 

 

Code 

Text 
Message 

Possible Cause 

Action/Solution 

Summary of Contents for Ultra1500 2092-DA1

Page 1: ...pplication and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in thi...

Page 2: ...assessment is the responsibility of the machine builder Electrical Checklist Follow all applicable local codes and regulations to safely ground your system Separate AC input power wiring and motor po...

Page 3: ...45 0 5 70 Mounting hole top and slot bottom require M4 x 10 bolts Chassis ground terminal 12 0 0 47 140 0 5 51 153 0 6 02 55 0 2 17 155 0 6 10 Dimensions are in millimeters inches Drives are designed...

Page 4: ...0 AMPS AC at 200 240 VOLTS AC 6 High frequency grounding using heavy braided wires should connect together the electronic equipment electrical enclosure machine frame and motor housing 5 Internal shu...

Page 5: ...Ultra1500 Digital Drive User Manual publication 2092 UM001x EN E VCMD BAT BAT VCMD BX INPUT7 INPUT6 AX BX AX 49 25 A D 19 14 20 9 8 12 13 11 OUTPUT3 OUTPUT3 48 FAULT FAULT Z PULSE Z PULSE OUTPUT1 IM I...

Page 6: ...12 AX 13 BX 14 BX 15 Reserved 16 Reserved 17 Z PULSE 18 Z PULSE 19 VCMD 20 VCMD 21 ICMD 22 ICMD 23 AOUT2 24 Reserved 25 BAT CN2 Motor Feedback 26 Reserved 27 ACOM 28 AOUT1 29 AM 30 AM 31 BM 32 BM 33 I...

Page 7: ...50 pin mini D 0 2 mm2 24 30 AWG 9101 1476 CN2 Motor Feedback 20 pin mini D 9101 1477 CN3 Serial Interface 20 pin mini D 1 Tool Wago 231 131 for opening individual cage clamps on above power connector...

Page 8: ...ponds to analog signal range System cannot meet motion profile Verify velocity loop tuning Verify system sizing Incorrect current limit settings Verify current limits do not restrict current to less t...

Page 9: ...or glitches or line drop Install uninterruptible power supply UPS on the AC input Attempted to enable drive without main power active Apply main power before enabling drive Bus Overvoltage Excessive r...

Page 10: ...tion 2092 DA4 and 2092 DA5 only Check tuning Reduce acceleration rate Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor AC Line Loss Poor quali...

Page 11: ...tage and connection Replace battery Absolute Encoder Overspeed Battery powered encoder is mechanically rotated at high speed while drive is powered down Mechanically disengage motor from system Cycle...

Page 12: ...motor selection Defective encoder Replace motor Encoder Communication Error Wiring between drive and encoder is faulty or disconnected or EMI noise disrupts encoder signals Verify encoder wiring Conta...

Page 13: ...08C File E145959 CE and C Tick marked for all applicable directives Main Input Power Nominal Input Voltage Vrms 2 3 200 240V 1 phase 50 or 60 Hz 200 240V 3 phase 50 or 60 Hz Input Current Arms 3 3A 5...

Page 14: ...supplied by drive for incremental and serial encoder devices Incremental Encoder Requirements Differential drivers for A B Z and single ended Hall signals S1 S2 and S3 Maximum line frequency 4 000 00...

Page 15: ...p type for CN1 9101 1477 20 pin Mini D Connector Kit solder cup type for CN2 and CN3 Cables 2090 DANFCT Sxx 1 Feedback Cable for TL Series Motors connectors both ends 2090 DANBT 18Sxx 1 Brake Cable fo...

Page 16: ...mation com literature For information about Read this document Publication Number Ultra1500 drive configuration and operation Ultra1500 Digital Drive User Manual 2092 UM001x EN E Programming motion us...

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