Allen-Bradley Ultra1500 2092-DA1 Quick Start Manual Download Page 10

10         Ultra1500 Digital Drives Quick Start

Publication 2092-QS001D-EN-P — July 2005

Drive Overload 

The motion application requires average 
drive current in excess of rated capability 

Reduce acceleration rates. 

Reduce duty cycle (ON/OFF) of 
commanded motion. 

Increase time permitted for motion. 

Use larger drive and motor. 

Check tuning. 

Encoder Data Range Error 

Encoder not programmed correctly 

Replace motor. 

Encoder memory corrupted 

Encoder Cable Open 

Communication not established with an 
intelligent encoder. 

Verify motor selection. 

Verify the motor supports automatic 
identification. 

Verify encoder wiring. 

Hall error 

Encoder Data Parameter 
Error 

Encoder not programmed correctly 

Replace motor. 

Encoder memory corrupted 

Drive Overtemperature 

Excessive heat exists in the drive 

Verify cooling fan operation (2092-DA4 
and 2092-DA5 only). 

Check tuning. 

Reduce acceleration rate. 

Reduce duty cycle (ON/OFF) of 
commanded motion. 

Increase time permitted for motion. 

Use larger drive and motor. 

AC Line Loss 

Poor quality power

Increase Ride Through time. 

Attempted to enable drive without main 
power active 

Apply main power before enabling drive. 

Phase connection missing

Remove power and verify all physical 
connections. 

Fault Delay parameter is set too short 

Increase the Fault Delay parameter setting. 

User Parameter 
Initialization Error 

Error in parameter memory storage 

Reinitialize parameter. 

Reset drive to factory defaults. 

Current Feedback Offset

Defective hardware

Replace drive. 

User Parameter Checksum 
Error 

Checksum error 

Confirm and reset parameter. 

Reset drive to factory defaults. 

Watchdog Timeout 

Excessive system noise 

Verify wiring and installation methods. 

Defective hardware 

Replace drive. 

PWM Hardware Error 

Defective hardware 

Contact A-B. 

Error 

 

Code 

Text 
Message 

Possible Cause 

Action/Solution 

Summary of Contents for Ultra1500 2092-DA1

Page 1: ...pplication and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in thi...

Page 2: ...assessment is the responsibility of the machine builder Electrical Checklist Follow all applicable local codes and regulations to safely ground your system Separate AC input power wiring and motor po...

Page 3: ...45 0 5 70 Mounting hole top and slot bottom require M4 x 10 bolts Chassis ground terminal 12 0 0 47 140 0 5 51 153 0 6 02 55 0 2 17 155 0 6 10 Dimensions are in millimeters inches Drives are designed...

Page 4: ...0 AMPS AC at 200 240 VOLTS AC 6 High frequency grounding using heavy braided wires should connect together the electronic equipment electrical enclosure machine frame and motor housing 5 Internal shu...

Page 5: ...Ultra1500 Digital Drive User Manual publication 2092 UM001x EN E VCMD BAT BAT VCMD BX INPUT7 INPUT6 AX BX AX 49 25 A D 19 14 20 9 8 12 13 11 OUTPUT3 OUTPUT3 48 FAULT FAULT Z PULSE Z PULSE OUTPUT1 IM I...

Page 6: ...12 AX 13 BX 14 BX 15 Reserved 16 Reserved 17 Z PULSE 18 Z PULSE 19 VCMD 20 VCMD 21 ICMD 22 ICMD 23 AOUT2 24 Reserved 25 BAT CN2 Motor Feedback 26 Reserved 27 ACOM 28 AOUT1 29 AM 30 AM 31 BM 32 BM 33 I...

Page 7: ...50 pin mini D 0 2 mm2 24 30 AWG 9101 1476 CN2 Motor Feedback 20 pin mini D 9101 1477 CN3 Serial Interface 20 pin mini D 1 Tool Wago 231 131 for opening individual cage clamps on above power connector...

Page 8: ...ponds to analog signal range System cannot meet motion profile Verify velocity loop tuning Verify system sizing Incorrect current limit settings Verify current limits do not restrict current to less t...

Page 9: ...or glitches or line drop Install uninterruptible power supply UPS on the AC input Attempted to enable drive without main power active Apply main power before enabling drive Bus Overvoltage Excessive r...

Page 10: ...tion 2092 DA4 and 2092 DA5 only Check tuning Reduce acceleration rate Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor AC Line Loss Poor quali...

Page 11: ...tage and connection Replace battery Absolute Encoder Overspeed Battery powered encoder is mechanically rotated at high speed while drive is powered down Mechanically disengage motor from system Cycle...

Page 12: ...motor selection Defective encoder Replace motor Encoder Communication Error Wiring between drive and encoder is faulty or disconnected or EMI noise disrupts encoder signals Verify encoder wiring Conta...

Page 13: ...08C File E145959 CE and C Tick marked for all applicable directives Main Input Power Nominal Input Voltage Vrms 2 3 200 240V 1 phase 50 or 60 Hz 200 240V 3 phase 50 or 60 Hz Input Current Arms 3 3A 5...

Page 14: ...supplied by drive for incremental and serial encoder devices Incremental Encoder Requirements Differential drivers for A B Z and single ended Hall signals S1 S2 and S3 Maximum line frequency 4 000 00...

Page 15: ...p type for CN1 9101 1477 20 pin Mini D Connector Kit solder cup type for CN2 and CN3 Cables 2090 DANFCT Sxx 1 Feedback Cable for TL Series Motors connectors both ends 2090 DANBT 18Sxx 1 Brake Cable fo...

Page 16: ...mation com literature For information about Read this document Publication Number Ultra1500 drive configuration and operation Ultra1500 Digital Drive User Manual 2092 UM001x EN E Programming motion us...

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