Allen-Bradley Ultra1500 2092-DA1 Quick Start Manual Download Page 1

Publication 2092-QS001D-EN-P — July 2005

Quick Start

Ultra1500 Digital Drives 

(Catalog Numbers 2092-DA1, 2092-DA2, 2092-DA3, 2092-DA4, and 2092-DA5) 

This Quick Start guide provides the basic information for installing and verifying the 
operational status of an Ultra1500™ with a compatible motor. This Quick Start is intended 
for qualified drive service personnel only. 

For detailed and application related information about Ultra1500 drives, refer to the on-line 
help provided with v1.60 or higher of Ultraware™ software (catalog number 2098-UWCPG) 
and th

Ultra1500 Digital Drive User Manual

 (publication 2092-UM001

x

-EN-E). 

Set up your drive as easy as:

Wire the drive. 

Configure using the Setup Wizard in Ultraware. 

Spin the motor. 

Important User Information

Because of the variety of uses for the products described in this publication, those responsible 
for the application and use of this control equipment must satisfy themselves that all 
necessary steps have been taken to assure that each application and use meets all performance 
and safety requirements, including any applicable laws, regulations, codes and standards. 

The illustrations, charts, sample programs and layout examples shown in this guide are 
intended solely for purposes of example. Since there are many variables and requirements 
associated with any particular installation, Allen-Bradley

®

 does not assume responsibility or 

liability (to include intellectual property liability) for actual use based upon the examples 
shown in this publication. 

Allen-Bradley publication SGI-IN001A-EN-P, 

Safety Guidelines for the Application, Installation 

and Maintenance of Solid-State Control 

(available from your local Allen-Bradley office), describes 

some important differences between solid-state equipment and electromechanical devices 
that should be taken into consideration when applying products such as those described in 
this publication. 

Unpacking Your Ultra1500 Digital Drive 

The box contains the following: 

One Ultra1500 drive (catalog numbers are listed above), 

Three removable plugs mounted on the power connectors of the drive, 

One connector tool for opening wire clamps on power connectors, and 

This Quick Start

 

document. 

Summary of Contents for Ultra1500 2092-DA1

Page 1: ...pplication and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in thi...

Page 2: ...assessment is the responsibility of the machine builder Electrical Checklist Follow all applicable local codes and regulations to safely ground your system Separate AC input power wiring and motor po...

Page 3: ...45 0 5 70 Mounting hole top and slot bottom require M4 x 10 bolts Chassis ground terminal 12 0 0 47 140 0 5 51 153 0 6 02 55 0 2 17 155 0 6 10 Dimensions are in millimeters inches Drives are designed...

Page 4: ...0 AMPS AC at 200 240 VOLTS AC 6 High frequency grounding using heavy braided wires should connect together the electronic equipment electrical enclosure machine frame and motor housing 5 Internal shu...

Page 5: ...Ultra1500 Digital Drive User Manual publication 2092 UM001x EN E VCMD BAT BAT VCMD BX INPUT7 INPUT6 AX BX AX 49 25 A D 19 14 20 9 8 12 13 11 OUTPUT3 OUTPUT3 48 FAULT FAULT Z PULSE Z PULSE OUTPUT1 IM I...

Page 6: ...12 AX 13 BX 14 BX 15 Reserved 16 Reserved 17 Z PULSE 18 Z PULSE 19 VCMD 20 VCMD 21 ICMD 22 ICMD 23 AOUT2 24 Reserved 25 BAT CN2 Motor Feedback 26 Reserved 27 ACOM 28 AOUT1 29 AM 30 AM 31 BM 32 BM 33 I...

Page 7: ...50 pin mini D 0 2 mm2 24 30 AWG 9101 1476 CN2 Motor Feedback 20 pin mini D 9101 1477 CN3 Serial Interface 20 pin mini D 1 Tool Wago 231 131 for opening individual cage clamps on above power connector...

Page 8: ...ponds to analog signal range System cannot meet motion profile Verify velocity loop tuning Verify system sizing Incorrect current limit settings Verify current limits do not restrict current to less t...

Page 9: ...or glitches or line drop Install uninterruptible power supply UPS on the AC input Attempted to enable drive without main power active Apply main power before enabling drive Bus Overvoltage Excessive r...

Page 10: ...tion 2092 DA4 and 2092 DA5 only Check tuning Reduce acceleration rate Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor AC Line Loss Poor quali...

Page 11: ...tage and connection Replace battery Absolute Encoder Overspeed Battery powered encoder is mechanically rotated at high speed while drive is powered down Mechanically disengage motor from system Cycle...

Page 12: ...motor selection Defective encoder Replace motor Encoder Communication Error Wiring between drive and encoder is faulty or disconnected or EMI noise disrupts encoder signals Verify encoder wiring Conta...

Page 13: ...08C File E145959 CE and C Tick marked for all applicable directives Main Input Power Nominal Input Voltage Vrms 2 3 200 240V 1 phase 50 or 60 Hz 200 240V 3 phase 50 or 60 Hz Input Current Arms 3 3A 5...

Page 14: ...supplied by drive for incremental and serial encoder devices Incremental Encoder Requirements Differential drivers for A B Z and single ended Hall signals S1 S2 and S3 Maximum line frequency 4 000 00...

Page 15: ...p type for CN1 9101 1477 20 pin Mini D Connector Kit solder cup type for CN2 and CN3 Cables 2090 DANFCT Sxx 1 Feedback Cable for TL Series Motors connectors both ends 2090 DANBT 18Sxx 1 Brake Cable fo...

Page 16: ...mation com literature For information about Read this document Publication Number Ultra1500 drive configuration and operation Ultra1500 Digital Drive User Manual 2092 UM001x EN E Programming motion us...

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