Allen-Bradley Ultra1500 2092-DA1 Quick Start Manual Download Page 5

Ultra1500 Digital Drives Quick Start         5

Publication 2092-QS001D-EN-P — July 2005

I/O Interface Diagram 

Drive Setup

The Setup Wizard found in the Commands menu of Ultraware software (v1.60 or higher) is a quick 
way to configure your Ultra1500 servo system. A step-by-step procedure assists in the selection of 
controls and motor to be configured with the Ultra1500 drive, and then tunes the assembled system. 

For detailed hardware, interconnect, and application related information about Ultra1500 drives, refer 
to the following: 

The on-line help provided with Ultraware software, v1.60 or higher (catalog no. 2098-UWCPG). 

The 

Ultra1500 Digital Drive User Manual

 (publication 2092-UM001

x

-EN-E). 

VCMD-

BAT+

BAT-

VCMD+

BX-

INPUT7

INPUT6

AX-

BX+

AX+

49

25

A/D

19

14

20

9

8

12

13

11

OUTPUT3-

48

FAULT+

FAULT-

Z-PULSE+

Z-PULSE-

IM+

IM-

BM-

BM+

OUTPUT2-

OUTPUT1-

18

45

46

41

42

43

47

44

31

33

32

17

34

+24VIN

24V Power

INPUT3

INPUT4

INPUT1

INPUT2

INPUT5

D/A

2

6

5

4

3

7

1

15

26 35

FAULT1

AM+

AM-

FCOM

23

39

30

29

40

38

37

27

FAULT3

FAULT2

28

ICMD+

ICMD-

22

21

ACOM

CN1

Input

Output

Position
Command

Current Command
-10V to +10V

3.6V Backup Battery
for Absolute Encoder

Binary
Fault
Code
Output

Buffered
Encoder
Output

24V Ground

AOUT1

AOUT2

Binary Fault
Code Ground

36 50

Encoder
Marker
Pulse

Fault
Output

24V
Active Low
Programmable
Digital Inputs

24V
Programmable
Digital
Outputs

Reserved

Analog Output
-10V to +10V

Speed Command
-10V to +10V

16 24

Summary of Contents for Ultra1500 2092-DA1

Page 1: ...pplication and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in thi...

Page 2: ...assessment is the responsibility of the machine builder Electrical Checklist Follow all applicable local codes and regulations to safely ground your system Separate AC input power wiring and motor po...

Page 3: ...45 0 5 70 Mounting hole top and slot bottom require M4 x 10 bolts Chassis ground terminal 12 0 0 47 140 0 5 51 153 0 6 02 55 0 2 17 155 0 6 10 Dimensions are in millimeters inches Drives are designed...

Page 4: ...0 AMPS AC at 200 240 VOLTS AC 6 High frequency grounding using heavy braided wires should connect together the electronic equipment electrical enclosure machine frame and motor housing 5 Internal shu...

Page 5: ...Ultra1500 Digital Drive User Manual publication 2092 UM001x EN E VCMD BAT BAT VCMD BX INPUT7 INPUT6 AX BX AX 49 25 A D 19 14 20 9 8 12 13 11 OUTPUT3 OUTPUT3 48 FAULT FAULT Z PULSE Z PULSE OUTPUT1 IM I...

Page 6: ...12 AX 13 BX 14 BX 15 Reserved 16 Reserved 17 Z PULSE 18 Z PULSE 19 VCMD 20 VCMD 21 ICMD 22 ICMD 23 AOUT2 24 Reserved 25 BAT CN2 Motor Feedback 26 Reserved 27 ACOM 28 AOUT1 29 AM 30 AM 31 BM 32 BM 33 I...

Page 7: ...50 pin mini D 0 2 mm2 24 30 AWG 9101 1476 CN2 Motor Feedback 20 pin mini D 9101 1477 CN3 Serial Interface 20 pin mini D 1 Tool Wago 231 131 for opening individual cage clamps on above power connector...

Page 8: ...ponds to analog signal range System cannot meet motion profile Verify velocity loop tuning Verify system sizing Incorrect current limit settings Verify current limits do not restrict current to less t...

Page 9: ...or glitches or line drop Install uninterruptible power supply UPS on the AC input Attempted to enable drive without main power active Apply main power before enabling drive Bus Overvoltage Excessive r...

Page 10: ...tion 2092 DA4 and 2092 DA5 only Check tuning Reduce acceleration rate Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor AC Line Loss Poor quali...

Page 11: ...tage and connection Replace battery Absolute Encoder Overspeed Battery powered encoder is mechanically rotated at high speed while drive is powered down Mechanically disengage motor from system Cycle...

Page 12: ...motor selection Defective encoder Replace motor Encoder Communication Error Wiring between drive and encoder is faulty or disconnected or EMI noise disrupts encoder signals Verify encoder wiring Conta...

Page 13: ...08C File E145959 CE and C Tick marked for all applicable directives Main Input Power Nominal Input Voltage Vrms 2 3 200 240V 1 phase 50 or 60 Hz 200 240V 3 phase 50 or 60 Hz Input Current Arms 3 3A 5...

Page 14: ...supplied by drive for incremental and serial encoder devices Incremental Encoder Requirements Differential drivers for A B Z and single ended Hall signals S1 S2 and S3 Maximum line frequency 4 000 00...

Page 15: ...p type for CN1 9101 1477 20 pin Mini D Connector Kit solder cup type for CN2 and CN3 Cables 2090 DANFCT Sxx 1 Feedback Cable for TL Series Motors connectors both ends 2090 DANBT 18Sxx 1 Brake Cable fo...

Page 16: ...mation com literature For information about Read this document Publication Number Ultra1500 drive configuration and operation Ultra1500 Digital Drive User Manual 2092 UM001x EN E Programming motion us...

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