Allen-Bradley Rockwell Automation PowerFlex 700 Series Original Instructions Manual Download Page 1

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PowerFlex 700 Drives to PowerFlex 750-Series Drives

Migration Guide

Original Instructions

Summary of Contents for Rockwell Automation PowerFlex 700 Series

Page 1: ...PowerFlex 700 Drives to PowerFlex 750 Series Drives Migration Guide OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...minals 45 PowerFlex 753 Drives Main Control Board I O 48 PowerFlex 755 Drives Main Control Board I O 49 PowerFlex 750 Series Option Module 50 PowerFlex Drive Catalog Numbers 52 Chapter2 Analog Speed F...

Page 4: ...4 Rockwell Automation Publication PFLEX AP005B EN P May 2019 Table of Contents Notes...

Page 5: ...53 drive with main control board I O and the PowerFlex 755 drive with optional I O module Chapter 3 Network Communications Provides information on the PowerFlex 700 20 COMM network options that can be...

Page 6: ...rding the PowerFlex 750 Series adjustable frequency AC drives for a variety of industrial applications PowerFlex 750 Series AC Drives Installation Instructions publication 750 IN001 Provides informati...

Page 7: ...ssories are customer installed Hardware Drive Enable Digital input DI 6 on the PowerFlex 700 drive can be programmed for any available digital input functions including Enable The PowerFlex 700VC has...

Page 8: ...kW 7 5 1400 kW Single phase Yes 50 derate Yes 50 derate Yes 50 derate Yes 50 derate Input inductor DC bus DC bus DC bus DC bus Logic ride through 0 5 s minimum 2 s typical 0 5 s minimum 2 s typical 0...

Page 9: ...C 32 104 F 7 0 40 C 32 104 F 7 Stand alone wall mount IP54 NEMA UL Type 12 0 40 C 32 104 F 7 0 40 C 32 104 F 7 Storage temperature range 40 70 C 40 158 F 40 70 C 40 158 F 40 70 C 40 158 F 40 70 C 40 1...

Page 10: ...ctance SV Standard Standard Adjustable voltage mode Standard Standard Operating speed range 120 1 1 000 1 2 120 1 3 1 000 1 2 120 1 3 1 000 1 2 120 1 3 Speed control regulation of base speed across op...

Page 11: ...dard Standard Standard PCAM planner Standard Electronic gearing Standard Standard Speed position profiler Standard Standard Position indexer Predictive diagnostics Standard Standard Torque proving Sta...

Page 12: ...onal Optional 4 Optional 4 Data highway Optional 4 Optional 4 EtherNet Optional Optional Optional Optional EtherNet or TCP IP EtherNet IP Optional Optional Optional Standard FIP I O Foundation fieldbu...

Page 13: ...6P8 7 8 1 50 1 135 5 31 6P8 7 8 1 50 2 9P6 11 2 20 1 9P6 11 2 20 2 015 17 5 4 1 015 17 5 4 2 022 25 3 5 5 1 022 25 3 5 5 2 028 32 2 7 5 2 342 5 13 48 222 8 74 028 32 2 7 5 3 454 17 87 190 7 48 042 48...

Page 14: ...015 15 3 5 0 1 015 15 3 5 0 2 022 22 7 5 1 022 22 7 5 2 028 28 10 2 342 5 13 48 222 8 74 028 28 10 3 454 17 87 190 7 48 042 42 15 3 517 5 20 37 042 42 15 3 052 52 20 3 054 54 20 4 474 18 66 222 8 74...

Page 15: ...5 550 21 65 270 10 62 105 105 55 5 644 5 25 37 309 12 16 275 5 10 84 105 105 55 5 125 125 55 5 140 140 75 6 665 5 26 2 308 12 12 346 5 13 64 140 140 75 5 140 140 75 6 170 170 90 6 850 33 46 3 404 15...

Page 16: ...202 7 95 077 77 60 5 555 21 85 270 10 63 212 8 34 096 96 75 5 644 5 25 37 309 12 16 275 5 10 84 096 96 75 5 125 125 100 5 125 125 100 6 665 5 26 2 308 12 12 346 5 13 64 156 156 125 6 850 33 46 3 404 1...

Page 17: ...9P0 9 7 5 3 011 11 10 1 135 5 31 011 11 10 3 017 17 15 1 017 17 15 3 022 22 20 2 342 5 13 48 222 8 74 022 22 20 3 027 27 25 2 027 27 25 4 474 18 66 222 8 74 212 8 34 032 32 30 3 517 5 20 37 032 32 30...

Page 18: ...mps HP ND Frame Height mm in Width mm in Depth mm in 052 52 45 5 644 5 25 37 309 12 16 275 5 10 84 050 50 45 6 665 5 26 2 308 12 12 346 5 13 64 060 60 55 5 061 61 55 6 082 82 75 5 850 3 33 46 404 15 9...

Page 19: ...23 320 0 12 60 2 222 0 8 74 192 0 7 56 200 0 7 87 342 5 13 48 320 0 12 60 3 222 0 8 74 192 0 7 56 200 0 7 87 517 5 20 37 500 0 19 69 750 Series 2 134 5 5 30 100 0 3 94 212 0 8 35 424 2 16 70 404 2 15...

Page 20: ...50 Series Frame 4 Dimensions mm in Drive Frame A B C D E F G H 700 3 222 0 8 74 192 0 7 56 200 0 7 87 517 5 20 37 500 0 19 69 750 Series 4 222 0 8 74 194 0 7 64 212 0 8 35 474 0 18 66 455 0 17 91 222...

Page 21: ...0 Series Frame 5 Dimensions mm in Drive Frame A B C D E F G H 700 4 220 0 8 66 192 0 7 56 201 7 7 94 758 8 29 87 738 2 29 06 750 Series 5 270 0 10 63 238 0 9 37 212 0 8 35 550 0 21 65 531 0 20 91 222...

Page 22: ...sions mm in Drive Frame A B C D E F G H 700 5 308 9 12 16 225 0 8 86 275 4 10 84 644 5 25 37 625 0 24 61 750 Series 5 270 0 10 63 238 0 9 37 212 0 8 35 550 0 21 65 531 0 20 91 222 7 8 77 665 4 26 20 1...

Page 23: ...6 Dimensions mm in Drive Frame A B C D E F G H 700 5 308 9 12 16 225 0 8 86 275 4 10 84 644 5 25 37 625 0 24 61 750 Series 6 308 0 12 13 283 0 11 14 346 4 13 64 665 5 26 20 609 0 23 98 346 7 13 65 945...

Page 24: ...eries Frame 6 Dimensions mm in Drive Frame A B C D E F G H 700 6 403 9 15 90 300 0 11 81 275 5 10 85 850 0 33 46 825 0 32 48 126 3 4 97 750 Series 6 308 0 12 13 283 0 11 14 346 4 13 64 665 5 26 20 609...

Page 25: ...ex 750 Series Frame 7 Dimensions mm in Drive Frame A B C D E F G H 700 7 514 4 20 25 477 3 18 79 406 9 16 02 1447 8 57 0 1498 6 59 0 750 Series 7 430 0 16 93 380 0 14 96 349 6 13 76 881 5 34 7 838 0 3...

Page 26: ...4 23 6 1 726 4 28 6 2 781 8 30 8 3 750 Series 7 430 0 16 93 380 0 14 96 349 6 13 76 881 5 34 7 838 0 33 0 1 For PowerFlex 700 drive catalog numbers 20Bx365 20Bx481 2 For PowerFlex 700 drive catalog n...

Page 27: ...Frame A B C D E F G H 700 8 and 9 757 7 29 83 889 0 35 0 1 1016 0 40 0 2 2373 9 93 46 750 Series 7 430 0 16 93 380 0 14 96 561 0 22 08 1271 0 50 04 825 0 32 48 339 2 13 35 1 For PowerFlex 700 drive c...

Page 28: ...0 35 0 1 1016 0 40 0 2 2373 9 93 46 755 8 600 0 23 6 240 0 9 4 600 0 23 6 3 800 0 31 5 4 2453 0 96 6 2300 0 90 6 339 2 13 35 1 For PowerFlex 700 drive catalog numbers 20Bx365 20Bx481 2 For PowerFlex 7...

Page 29: ...0 MCC cabinet enclosure code B 2 For 2500 MCC cabinet enclosure code L C A B E D C B 120 IN1 120 IN2 3 4 5 6 DC DANGER DANGER DANGER TB9 8 AMPERES RMS MAXIMUM 120 IN1 120 IN2 3 4 5 6 V W U TB11 PE 25...

Page 30: ...2 2 5 mm2 14 AWG 6 0 N m 52 lb in 6 0 N m 52 lb in 7 Input power DC DC PE motor connections 150 0 mm2 300 MCM 2 2 5 mm2 14 AWG 2 7 N m 24 lb in 2 7 N m 24 lb in 8 and 9 Input power DC DC PE motor conn...

Page 31: ...in 0 6 N m 5 3 lb in 6 Fan Terminal Block 5 6 User supplied fan voltage 4 0 mm2 12 AWG 0 5 mm2 22 AWG 0 6 N m 5 3 lb in 0 6 N m 5 3 lb in 7 4 0 mm2 12 AWG 0 5 mm2 22 AWG 0 9 N m 8 0 lb in 0 6 N m 5 3...

Page 32: ...Publication PFLEX AP005B EN P May 2019 Chapter 1 Drive Selection Considerations Figure 13 PowerFlex 700 Drive Terminal Block Locations DC input drives only DC input drives only Frames 0 1 Frame 2 Fram...

Page 33: ...well Automation Publication PFLEX AP005B EN P May 2019 33 Drive Selection Considerations Chapter 1 Figure 14 PowerFlex 700 Drive Terminal Block Locations continued Frame 7 Frames 8 9 DC input drives o...

Page 34: ...ion Publication PFLEX AP005B EN P May 2019 Chapter 1 Drive Selection Considerations Figure 15 PowerFlex 700 Drive Terminal Block Locations continued Frame 10 AC Input shown DC Input Drives use the Inv...

Page 35: ...ls will be present only on Frame 4 6 drives ordered with the brake IGBT option BR1 BR2 DC DC PE U T1 V T2 W T3 R L1 S L2 T L3 T L3 S L2 R L1 W T3 V T2 U T1 PE DC DC BR2 BR1 T L3 S L2 R L1 W T3 V T2 U...

Page 36: ...ls continued Frame Terminal Block AC Input DC Input 7 8 and 9 10 Bus Input Output DC DC PE PE R L1 S L2 T L3 U T1 V T2 W T3 PE 120 DC DC BUS OUTPUT U T1 V T2 W T3 for DC link choke wiring T DC DC S R...

Page 37: ...n 1 flat screwdriver 3 16 0 mm2 6 AWG 0 5 mm2 20 AWG 10 0 mm 0 39 in 1 2 N m 10 6 lb in 2 flat screwdriver 4 25 0 mm2 3 AWG 2 5 mm2 14 AWG 10 0 mm 0 39 in 2 7 N m 24 lb in 2 Pozidriv 492 C Phillips 0...

Page 38: ...L3 BR1 BR2 DC DC U T1 V T2 W T3 2 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields 3 PE A and PE B MOV and CMC jumper screws 4 Optional NEMA UL Type 1 Con...

Page 39: ...Terminal Block Location and Termination Points continued No Name Description 1 Power Terminals R L1 S L2 T L3 U T1 V T2 W T3 2 PE Grounding Studs Terminating point to chassis ground for incoming AC l...

Page 40: ...5 Drive Frame 8 Power Terminal Locations No Name Description 1 Power Bus R L1 S L2 T L3 2 DC Bus DC DC requires field installed kit 20 750 BUS1 F8 3 Power Bus U T1 V T2 W T3 4 PE Grounding Bar Termina...

Page 41: ...Drive Selection Considerations Chapter 1 Table 20 PowerFlex 750 Series Power Terminal Blocks Frame Power Terminal Blocks 2 3 4 L1 R L2 S L3 T BR 1 BR 2 DC DC T1 U T2 V T3 W L1 R L2 S L3 T BR 1 BR 2 DC...

Page 42: ...d 7 drives catalog number position 5 2 Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives catalog number position 12 Refer to Catalog Number Explanation on page 52 Frame Power Termi...

Page 43: ...ke Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection U U T1 Motor Connections 1 1 Important Motors with NEMA MG1 Part 31 40 4 2 inverter grade insulation systems are recommended If yo...

Page 44: ...iguration Frame Enclosure Rating Enclosure Code Cabinet Layout Top Entry Top Exit Top Entry Bottom Exit Bottom Entry Top Exit Bottom Entry Bottom Exit 8 IP20 NEMA ULType 1 B 600 mm drive cabinet X X O...

Page 45: ...m minimum load 22 10V Pot Reference 23 HW PTC Input 2 See above 24 24V DC 6 Drive supplied logic input power 6 25 Digital In Common 26 24V Common 6 Common for internal power supply 27 Digital In 1 3 S...

Page 46: ...ply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated Low State less than 30V AC High State greater than 100V AC 24V DC Opto isolated Low State less than 5V DC High State greater than 20V DC 11 2...

Page 47: ...1 DC Power Internal power source 250 mA 7 12V 1 DC Return Common 6 Encoder Z NOT Pulse marker or registration input 2 5 Encoder Z 4 Encoder B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single...

Page 48: ...polar differential 10V 11 bit and sign 88 kohm input impedance 255 Ai0 Analog Input 0 Ptc Motor PTC Motor protection device Positive Temperature Coefficient 250 Ptc Motor PTC T0 Transistor Output 0 Op...

Page 49: ...Digital input common Di 0ac Digital Input 120V AC Connections for AC power supply Di 0dc Di C Di 0ac HIM Connector Fan Connector Battery Receptacle DPT Port 2 Embedded EtherNet IP 1 Address Selectors...

Page 50: ...nsiderations PowerFlex 750 Series Option Module See the Option Module Installation section of the PowerFlex 750 Series AC Drives Installation Instructions publication 750 IN001 for more information ab...

Page 51: ...ow State less than 5V DC High State greater than 20V DC 11 2 mA DC 115V AC 50 60 Hz Opto isolated Low State less than 30V AC High State greater than 100V AC 1 Di 1 Digital Input 1 1 Di 2 Digital Input...

Page 52: ...6 292 292 160 7 1 325 325 180 7 1 365 365 200 8 1 415 415 240 8 1 481 481 280 8 1 535 535 300 8 1 600 600 350 8 1 730 730 400 9 1 875 875 500 10 1 c3 ND Rating 480V 60 Hz Input Code Amps Hp Frame 1P1...

Page 53: ...e 3 drives or larger j Comm Slot Code NetworkType C ControlNet Coax D DeviceNet E EtherNet IP N None k Control I O Code Control I OVolts A Standard 24V DC AC B Standard 115V AC C Vector 24V DC D Vecto...

Page 54: ...54 Rockwell Automation Publication PFLEX AP005B EN P May 2019 Chapter 1 Drive Selection Considerations Notes...

Page 55: ...configuration is selected to be Port 1 but the drive can be configured to follow a 10V DC source 0 10V DC source or 4 20 mA source with the onboard analog inputs on the PowerFlex 753 drive or with an...

Page 56: ...t 1 10V 10V Reference 10vc 10V Common 10V 10V Reference Ai0 Analog Input 0 Ai0 Analog Input 0 Ai1 Analog Input 1 Ai1 Analog Input 1 24vc 24V Common 24V 24V DC DiC Digital Input Common Di0 Digital Inpu...

Page 57: ...ntl Sel 0 Sensrls Vect 35 Motor Ctrl Mode 1 Induction SV 79 Speed Units 0 Hz 300 Speed Units 0 Hz 81 Minimum Speed 0 0 522 1 Min Fwd Speed 0 0 523 1 Min Rev Speed 0 0 82 Maximum Speed 60 0 520 1 Max F...

Page 58: ...0 0 523 2 Min Rev Speed 0 0 82 Maximum Speed 60 0 520 2 Max Fwd Speed Motor NP Hz rpm x 1 521 2 Max Rev Speed Motor NP Hz rpm x 1 90 Speed Ref A Sel 1 Analog In 1 545 Spd Ref A Sel Port 4 P50 91 Spee...

Page 59: ...rdware En Sh Shield Sh Shield Ptc Motor Ptc Ptc Motor Ptc Ao0 Analog Out 0 Ao0 Analog Out 0 Ao1 Analog Out 1 Ao1 Analog Out 1 10V 10V Reference 10vc 10V Common 10V 10V Reference Ai0 Analog Input 0 Ai0...

Page 60: ...0 Hp 29 Units 0 Hp 53 Motor Cntl Sel 0 Sensrls Vect 35 Motor Ctrl Mode 1 Induction SV 79 Speed Units 0 Hz 300 Speed Units 0 Hz 81 Minimum Speed 0 0 522 1 Min Fwd Speed 0 0 523 1 Min Rev Speed 0 0 82...

Page 61: ...0 522 2 Min Fwd Speed 0 0 523 2 Min Rev Speed 0 0 82 Maximum Speed 60 0 520 2 Max Fwd Speed Motor NP Hz rpm x 1 521 2 Max Rev Speed Motor NP Hz rpm x 1 90 Speed Ref A Sel 1 Analog In 1 545 Spd Ref A...

Page 62: ...e 22 10V Pot Reference 23 HW PTC Input 1 24 24V DC 25 Digital Input Common 26 24V Common 27 Digital In 1 28 Digital In 2 29 Digital In 3 30 Digital In 4 31 Digital In 5 32 Digital In 6 Hardware En Spe...

Page 63: ...63 Analog Speed Follower and Preset Speed Chapter 2 Two wire Control Parameter Comparison The following minimum parameters are required to configure the PowerFlex 750 Series drive motor attributes fo...

Page 64: ...0 rpm 571 Preset Speed 1 1 12 x P27 or P28 102 Preset Speed 2 10 Hz 300 rpm 572 Preset Speed 2 1 6 x P27 or P28 103 Preset Speed 3 20 Hz 600 rpm 573 Preset Speed 3 1 3 x P27 or P28 104 Preset Speed 4...

Page 65: ...3 Auto Reference Source DI Speed Sel 2 DI Speed Sel 1 DI Speed Sel 0 Auto Reference Source 0 0 0 Reference A 0 0 0 Reference A 0 0 1 Reference B 0 0 1 Reference A 0 1 0 Preset Speed 2 0 1 0 Reference...

Page 66: ...66 Rockwell Automation Publication PFLEX AP005B EN P May 2019 Chapter 2 Analog Speed Follower and Preset Speed Notes...

Page 67: ...n in the PowerFlex 700 drive the controller type communicating to the drive and which PowerFlex 750 Series drive model is selected This section will show what PowerFlex 700 20 COMM network options can...

Page 68: ...t Messaging Supports Drive Add on Profiles Supports Asian Languages 6 Cat No Type 20 COMM B BACnet MS TP Not compatible 20 COMM C ControlNet Coax Revision 3 001 4 Revision 3 001 4 See footnote 5 Revis...

Page 69: ...0COM UM001 Software Versions The PowerFlex 750 Series drives use the same software packages as the PowerFlex 700 drives but knowing the software versions of each drive is essential to an effective mig...

Page 70: ...onsumed by the adapter Input I O is status data that is produced by the adapter and consumed as input by the controller The I O image will vary greatly dependent of the communications adaptor and thus...

Page 71: ......

Page 72: ...product Use the code to route your call directly to a technical support engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Br...

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