Alfa Laval Unique Sampling Valve Instruction Manual Download Page 11

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4 Maintenance

Maintain the Steam Generator regularly.
Study the instructions carefully and pay special attention to the warnings!
Check the Steam Generator for smooth operation after service.

4.1

General maintenance

Maintenance

Action

Regular inspection for leakage and smooth operation

Keep a record of the Steam Generator

Planned maintenance

Use the statistics for inspection planning

Recommended spare parts
Service kits (see section 6 Parts list and service kit)

Summary of Contents for Unique Sampling Valve

Page 1: ...2900 0140 ESE02433 EN2 2013 10 Original manual Instruction Manual Unique Sampling Valve Accessories Steam Generator ...

Page 2: ......

Page 3: ...nformation 4 1 2 Warning signs 4 1 3 Safety precautions 5 2 Installation 6 2 1 Unpacking delivery 6 2 2 Recycling information 6 3 Operation 7 3 1 Operation 7 3 2 Troubleshooting 10 3 3 Recommended cleaning 10 4 Maintenance 11 4 1 General maintenance 11 5 Technical data 12 5 1 Technical data 12 6 Parts list and service kit 14 6 1 Steam generator 14 3 ...

Page 4: ...lways read the manual before using the Steam Generator WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must be followed to avoid damage to the Steam Generator NOTE Indicates important information to simplify or clarify procedures 1 2 Warning signs General warning Caustic agents 4 ...

Page 5: ...ssure Never dismantle the Steam Generator when it is hot Always read the technical data thoroughly See chapter 5 Technical data Always release compressed air after use Never touch the Steam Generator or the pipelines when processing hot liquids or when sterilising Never touch the moving parts if the actuator is supplied with compressed air Always rinse well with clean water after cleaning Always h...

Page 6: ...cs cardboard boxes and in some cases metal straps Wood and cardboard boxes can be reused recycled or used for energy recovery Plastics should be recycled or burnt at a licensed waste incineration plant Metal straps should be sent for material recycling Maintenance During maintenance oil and wearing parts in the machine are replaced All metal parts should be sent for material recycling Worn or defe...

Page 7: ...turn valve N and a pressure relief valve P are mounted on the sampling valve to ensure proper sterilisation not included in this package N Non return valve Sizes 4 and 10 9614 1955 01 Size 25 9614 1955 04 C Clamp ring Sizes 4 and 10 211290 Size 25 211053 S Clamp seal Sizes 4 and 10 290273 Size 25 9611 99 2012 P Pressure relief valve Sizes 4 and 10 9614 1957 01 Size 25 9614 1957 02 P1 Steam outlet ...

Page 8: ...Step 3 1 Unscrew the tank cap C and fill the tank with water maximum volume is 1L 2 Mount the tank cap C tighten by hand B Sight glass for water level C B 2900 0143 Step 4 1 Open the gas valve D 2 Press and hold the safety valve E while pressing the ignition switch F Release the safety valve E 5 seconds after the flame is initiated 3 Wait until the tank pressure reaches 3 bars D 2900 0144 F E 8 ...

Page 9: ...for 2 minutes NB make sure that steam is present at the steam outlet P1 on the pressure relief valve P doing the 2 minutes steaming 3 Shut the gun off by sliding back the pawl H P 2900 0145 P2 P1 G H Step 6 1 Turn off the gas valve D 2 Release the enclosed steam by pulling the handle P2 on the Pressure relief valve P 3 Remove the gun from the non return valve The sampling valve is now sterilised a...

Page 10: ...losed Open the gas valve Gas cannot be ignited The gas container is empty Replace the gas container The pistol handle is open and not mounted on the sampling valve Mount the pistol handle on the sampling valve The gas valve is not fully open Open the gas valve fully The steam pressure cannot exceed 1 bar The gas container is almost empty Replace the gas container 3 3 Recommended cleaning Step 1 Th...

Page 11: ...ck the Steam Generator for smooth operation after service 4 1 General maintenance Maintenance Action Regular inspection for leakage and smooth operation Keep a record of the Steam Generator Planned maintenance Use the statistics for inspection planning Recommended spare parts Service kits see section 6 Parts list and service kit 11 ...

Page 12: ...nerator when it is hot Danger of burns Technical data Max working pressure 350 kPa 3 5 bar Max working temperature 130 C Weight 12 kg Capacity Tank volume 1 1 L Total steam time full tank 2 bar 15 mins Steam time for sterilisation 2 bar 2 mins Start up time full tank 10 12 mins Materials Water container and pipes 1 4404 316L Steam hose Inside NBR food grade Outside NBR PVC Pistol handle Brass Othe...

Page 13: ... 13 ...

Page 14: ...ion and maintenance Inform personnel about the technical data 6 1 Steam generator 6 4 1 2 3 3 2 7 2900 0148_1 5 17 2900 0151_1 14 15 16 19 18 2900 0171 29 10 9 8 2900 0149_1 2900 0152_1 27 26 25 28 20 21 22 23 24 2900 0172 10 31 10 30 13 11 12 2900 0150_1 27 7 27 6 27 5 27 4 27 3 27 2 27 1 2900 0170 14 ...

Page 15: ...eld assembly 9 6 Screw 10 10 Distance piece 11 1 Flame failure valve 12 1 Thermocouple 13 1 Nut 14 1 Adaptor 15 1 Adaptor 16 1 Gas regulator 17 2 Nut 18 1 Cable glands 19 1 Spark electrode 20 1 Vessel assembly 21 1 Gasket 22 1 Sight glass 23 1 Frame for glass 24 6 Screw 25 1 Cross fitting 26 1 Adaptor 27 1 Pressure relief valve assembly 27 1 1 Pipe 27 2 1 Valve housing 27 3 1 Plug 27 4 1 Spring 27...

Page 16: ... observe the technical data during installation operation and maintenance Inform personnel about the technical data 31 32 31 33 2900 0173 39 41 40 2900 0176 37 36 34 35 2900 0174 2900 0177 40 5 40 4 40 3 40 2 40 1 31 38 31 2900 0175 42 2900 0178 16 ...

Page 17: ...form personnel about the technical data Parts list Pos Qty Denomination 31 14 Screw 32 1 Plate 33 1 Plate 34 1 Top plate 35 1 Handle 36 1 Ingiter 37 2 Screw 38 1 Nut 39 1 Manometer 40 1 Hose assembly 40 1 1 Handle 40 2 1 Hose connection 40 3 1 Cover 40 4 1 Steam hose 40 5 1 Cover 41 1 Safety cap 42 1 O ring 43 1 Sticker 17 ...

Page 18: ...is the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied reproduced or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise or for any purpose without the expressed permission of Alfa Laval Corporate AB Alfa Lava...

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