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4 Installation

4.5

pump set-up

The pump for the Tote Blast Station will have a source hose that is supplied by the customer and a Alfa Laval supplied discharge
hose to deliver the fluid to the Alfa Laval. Both hoses will attach to the pump via a 1-1/4” flange.

NOTE:
Be sure to remove the plastics caps on the flanges of the pump.

The Tote Blast Station comes with one ¾” diameter by 50’ long hose to run from the pump outlet to the Alfa Laval. This hose will
come preassembled from Alfa Laval with a pump flange and reducer bushing on one end. To install to the pump, first remove the
end caps from the pump’s discharge flange which can be determined by the flow arrow located towards the bottom of the pump.
Then, with the flange gasket in-between the two flanges, install the four flange bolts and nuts (NOTE: DO NOT TIGHTEN). All
four flange bolts must be snug first to ensure that the gasket is not cocked or slipping on one side. Once the bolts are snug and
the gasket is in the proper position, tighten the flange bolts using an alternating star pattern. If the gasket is not installed properly
the gasket may tear and the system will leak fluid. If the system leaks, a replacement flange gasket will be needed.

Repeat the same process for the suction flange of the pump after first installing the source hose to the flange provided by
Alfa Laval. Again be sure that the gasket is properly installed to prevent leakage. Snug all flange bolts and tighten in a star
pattern (same process as discharge side of pump).

10

Summary of Contents for GJ Tote Blast Station

Page 1: ...First published XXXX XX ESE03473 EN1 2016 12 Original manual Instruction Manual Alfa Laval GJ Tote Blast Station...

Page 2: ......

Page 3: ...Marking 6 4 Installation 7 4 1 Unpacking delivery 7 4 2 Tools and materials 7 4 3 System layout 8 4 4 Pump and control panel mounting 9 4 5 pump set up 10 4 6 Pump priming 11 4 7 Electrical set up 11...

Page 4: ...onformity with the following directive with amendments Machinery Directive 2006 42 EC DS EN ISO 12100 2011 The Pressure Directive 97 23 EC According to its own volume and the rated pressure range the...

Page 5: ...ing the Alfa Laval GJ Tote Blast Station 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures...

Page 6: ...ltistage centrifugal pump with motor control panel a x50 hose and all the necessary fittings and hardware required for permanent installation The system also comes with a threaded inlet adapter that c...

Page 7: ...aise it upright and remove from the box In some cases eye bolts may be needed to move the pump The mechanical hoist must also be used to position the pump into place for mounting Remove the packaging...

Page 8: ...e NOTE Use four 4 vibration resistant wedge stud anchors or equivalent to mount the vertical multistage pump For all electrical work including mounting positioning and wiring of all system components...

Page 9: ...nting holes onto the floor Be sure to take into account the direction of the flow of the pump so that the suction hose and discharge hose can be properly routed Step 2 Move the pump out of the way to...

Page 10: ...flow arrow located towards the bottom of the pump Then with the flange gasket in between the two flanges install the four flange bolts and nuts NOTE DO NOT TIGHTEN All four flange bolts must be snug f...

Page 11: ...7 Electrical set up Alfa Laval recommends that all electrical work be done by a professional electrician using the proper industry standards The electrical diagram for the control panel can be found...

Page 12: ...the timer on the control panel see appendix for timer instructions to the desired cleaning time and press the green button on the control panel to start If there is an emergency the operator can stop...

Page 13: ...with internal timer Power rating See table Mains voltage 240 480 dual voltage On off Local mains disconnect Insulation class NEMA Timers Internal adjustable 1 min 1 hours PHYSICAL DATA Materials Prod...

Page 14: ...o observe the technical data during installation operation and maintenance Inform personnel about the technical data 7 2 Pump curves at 60 Hz Flow rate Pump model Power rating 12 gpm CRI 3 19 3 HP 2 2...

Page 15: ...tarting and while operating the Tote Blast Station 8 2 Service and Repair Upon every return of a product no matter if for modifications or repair it is necessary to contact your local Alfa Laval offic...

Page 16: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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